2009 INTERNATIONAL PROSTAR

9 recalls, 4 complaints - 385 TSBs

EXTERIOR LIGHTING:BACK UP LIGHTS

Defect Description

Navistar, Inc. (Navistar) is recalling certain 2000-2003 International 8100, 2001-2003 International 9100i, 2001-2007 International 9400i, 2001-2010 International 9200i, 2002-2007, 2009 International 8500, 2003-2007, 2013 International 9900i, 2003-2018 International 8600, 2004, 2007 International 99... Read more

Consequence

Low visibility or obstructed back up lights may not alert other drivers that the vehicle is backing up, increasing the risk of a crash.

Remedy

Dealers will replace the existing rear stop/turn signal lights, free of charge. Owner notification letters were mailed May 06, 2024. Owners may contact Navistar's customer service at 1-800-448-7825. Navistar's number for this recall is 23514.

32,880 vehicles affected

Manufacturer: Navistar, Inc.

ELECTRICAL SYSTEM

Defect Description

Navistar, Inc. (Navistar) is recalling certain model year 2010-2015 International Lonestar vehicles manufactured October 12, 2009, to June 16, 2014, and 2009-2015 International ProStar vehicles manufactured December 16, 2008, to June 20, 2014. In the affected vehicles the electrical harness that su... Read more

Consequence

An increase in resistance and heating at the connectors could cause a vehicle fire.

Remedy

Navistar will notify owners, and dealers will replace the 60 amp relay and battery harness with a 150 amp relay and battery harness, free of charge. Navistar issued an interim notification to owners on December 29, 2014. The recall began on March 2, 2015. Owners may contact Navistar customer serv... Read more

18,798 vehicles affected

Manufacturer: Navistar, Inc.

TRAILER HITCHES:FIFTH WHEEL ASSEMBLY

Defect Description

Navistar, Inc. is recalling certain model year 2008-2013 International LoneStar, ProStar, and TranStar trucks manufactured February 20, 2008, through July 29, 2013 and equipped with an electronic fifth wheel jaw release system (feature code 0595BAW or 0595BAY). Due to an assembly error, the air lin... Read more

Consequence

Because of the improper orientation, in the event of an air leakage at the isolation/vent valve, the 5th wheel jaw may release, unexpectedly releasing the trailer from the tractor, increasing the risk of a vehicle crash.

Remedy

Navistar will notify owners, and dealers will inspect the air line routing. If necessary, the air line routing will be corrected free of charge. The recall began on October 10, 2013. Owners may contact Navistar at 1-331-332-1590. Navistar's recall number is 13514.

16,107 vehicles affected

Manufacturer: Navistar, Inc.

VISIBILITY:REAR WINDOW WIPER/WASHER:LINKAGES

Defect Description

NAVISTAR IS RECALLING CERTAIN MODEL YEAR 2008 THROUGH 2011 INTERNATIONAL PROSTAR AND LONESTAR HEAVY TRUCKS MANUFACTURED FROM JANUARY 2, 2007 THROUGH JUNE 1, 2010. THE PASSENGER SIDE WINDSHIELD WIPER LINKAGE ROD MAY SEPARATE FROM EITHER THE WIPER DRIVE ARM OR PASSENGER SIDE PIVOT ASSEMBLY.

Consequence

WHEN THE LINKAGE SEPARATES, THE PASSENGER SIDE WIPER ARM WILL NO LONGER OPERATE WHICH COULD LEAD TO REDUCED DRIVER VISIBILITY, INCREASING THE RISK OF A CRASH.

Remedy

NAVISTAR WILL NOTIFY OWNERS AND INTERNATIONAL DEALERS WILL REPLACE THE WINDSHIELD WIPER LINKAGE ASSEMBLY FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN ON OR ABOUT DECEMBER 17, 2010. OWNERS MAY CONTACT NAVISTAR AT 1-800-448-7825.

39,544 vehicles affected

Manufacturer: NAVISTAR, INC

ELECTRICAL SYSTEM:12V/24V/48V BATTERY

Defect Description

NAVISTAR HAS NOTIFIED NHTSA OF A DEFECT ON CERTAIN MODEL YEAR 2008-2011 INTERNATIONAL TRUCKS EQUIPPED WITH AN OPTIONAL JUMP START STUD. CORROSION AT THE BASE OF THE STUD MAY CAUSE AN ELECTRICAL SHORT BETWEEN THE STUD AND BATTERY BOX.

Consequence

AN ELECTRICAL SHORT MAY CAUSE A VEHICLE FIRE.

Remedy

A FINAL REMEDY HAS BEEN ESTABLISHED. NAVISTAR WILL NOTIFY OWNERS, AND DEALERS WILL REPAIR THE VEHICLES BY INSTALLING A NEW JUMP START STUD. REPAIRS WILL BE PREFORMED FREE OF CHARGE. AN INTERIM ACTION WILL INVOLVE THE REMOVAL OF THE JUMP START STUD AND THE CONNECTING CABLE. THE SAFETY RECALL BEGA... Read more

29,460 vehicles affected

Manufacturer: NAVISTAR, INC

ELECTRONIC STABILITY CONTROL (ESC)

Defect Description

NAVISTAR IS RECALLING CERTAIN MODEL YEAR 2009-2010 INTERNATIONAL PROSTAR AND LONESTAR TRUCKS EQUIPPED WITH FEATURE CODE 04AZT ROLL STABILITY CONTROL. THE AIR LINE THAT SUPPLIES THE TRACTION SOLENOID VALVE OF THE ROLL STABILITY CONTROL (RSC) SYSTEM MAY HAVE BEEN CONNECTED TO AN INCORRECT PORT ON THE... Read more

Consequence

LESS THAN OPTIMAL RSC CONTROL OF THE TRAILER BRAKES DURING A ROLL STABILITY EVENT MAY INCREASE THE RISK OF A CRASH WHICH CAN RESULT IN PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH.

Remedy

DEALERS WILL INSPECT AND RELOCATE THE AIR LINE THAT SUPPLIES THE RSC TRACTION SOLENOID VALVE TO THE CORRECT PORT ON THE AIR TANK. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON FEBRUARY 19, 2010. OWNERS MAY CONTACT NAVISTAR AT 1-800-448-7825.

1,437 vehicles affected

Manufacturer: NAVISTAR, INC

SERVICE BRAKES, AIR:SUPPLY:HOSES, LINES/PIPING, AND FITTINGS

Defect Description

NAVISTAR IS RECALLING 14,048 MY 2008-2010 LONESTAR AND PROSTAR TRUCKS. THE SERVICE BRAKE AIR LINE THAT RUNS FROM THE TRACTOR PROTECTION VALVE TO THE FAST BRAKE MODULE MAY SEPARATE FROM THE FAST BRAKE MODULE RESULTING IN LOSS OF TRAILER SERVICE BRAKES.

Consequence

LOSS OF TRAILER SERVICE BRAKES MAY CAUSE A CRASH RESULTING IN POSSIBLE PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH.

Remedy

DEALERS WILL REPLACE THE FAST BRAKE MODULES AND THE AIR LINES RUNNING TO THE MODULE WILL BE REROUTED TO ELIMINATE LINE TENSION CAUSED BY CAB TO FRAME RELATIVE MOTION. THE RECALL BEGAN ON MARCH 20, 2009. OWNERS MAY CONTACT NAVISTAR AT 1-800-448-7825.

14,048 vehicles affected

Manufacturer: NAVISTAR, INC

ELECTRICAL SYSTEM

Defect Description

NAVISTAR IS RECALLING 51,588 HEAVY TRUCKS, COMMERCIAL BUSES AND SCHOOL BUSES MANUFACTURED BETWEEN NOVEMBER 21, 2000 AND MAY 21, 2008, EQUIPPED WITH ONE OR MORE REMOTE POWER MODULES. THE POTTING MATERIAL THAT ENCAPSULATES THE CIRCUIT BOARD OF THE VEHICLE'S REMOTE POWER MODULE MAY NOT SUFFICIENTLY SE... Read more

Consequence

A FIRE COULD CAUSE PERSONAL INJURY OR DEATH.

Remedy

NAVISTAR WILL NOTIFY OWNERS AND REPAIR THE VEHICLES FREE OF CHARGE. THE RECALL BEGAN ON JULY 10, 2008. OWNERS MAY CONTACT NAVISTAR AT 1-280-461-1890.

51,588 vehicles affected

Manufacturer: NAVISTAR, INC

PARKING BRAKE:CONVENTIONAL:AIR

Defect Description

INTERNATIONAL IS RECALLING MY 2008-2009 4000, 5000, 7000, 8000, 9000 AND PROSTAR TRACTOR/TRUCKS EQUIPPED WITH BENDIX MV-3 DASH CONTROL VALVES. THE MOLDED VALVE BODY HAS AN INCORRECT CORE PIN IN THE INJECTION MOLD CAUSING THE VALVE BODY TO BE OVERSIZED IN THE DOUBLE CHECK VALVE AREA. THIS CONDITION... Read more

Consequence

IF THE DOUBLE CHECK VALVE BECOMES LODGED, IN THE EVENT OF A PRIMARY RESERVOIR FAILURE, AIR PRESSURE CAN LEAK PAST THE LODGED DOUBLE CHECK VALVE THEREBY DEPLETING THE SECONDARY RESERVOIR, CAUSING REDUCED ABILITY FOR MODULATING THE SERVICE EMERGENCY BRAKES INCREASING THE RISK OF A CRASH.

Remedy

DEALERS WILL REPLACE THE BENDIX MV-3 DASH CONTROL VALVES FREE OF CHARGE. THE RECALL BEGAN ON MAY 9, 2008. OWNERS MAY CONTACT INTERNATIONAL AT 1-800-448-7825.

579 vehicles affected

Manufacturer: INTERNATIONAL TRUCK & ENGINE CORPORATION

Complaint Statistics

4 total complaints 1 crashes

Top Reported Components

Component	Complaints
UNKNOWN OR OTHER	1
VEHICLE SPEED CONTROL	1
ENGINE	1
POWER TRAIN	1

Incident date: Nov 27, 2023

Jeep dash warning lights will randomly all come on at once. This includes service shifter, service airbags, service braking system, ABS warning, cruise control disabled and many others. When it does this, which is daily, the power steering goes out completely at highway speeds and sometimes curves. ... Read more

Incident date: Nov 21, 2013

CATERPILLAR ACERT C13 VIN OLEE23243 ARD HEAD FAILURE. CAUSED THE TRUCK TO SHUT DOWN IN TRAFFIC, LEADING TO A SAFETY INCIDENT WITH POTENTIAL FOR BODILY INJURY AND PROPERTY DAMAGE. *TR

Incident date: Oct 7, 2011

TL* THE CONTACT OWNS A 2009 INTERNATIONAL PROSTAR. THE CONTACT STATED THAT WHILE DRIVING 65 MPH, THE VEHICLE UNEXPECTEDLY ACCELERATED UP TO 85 MPH. THE BRAKES WERE BEING DEPRESSED DURING THE FAILURE. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER AND THE DEALER STATED THAT THERE WAS A BAD VALVE IN TH... Read more

Incident date: Mar 5, 2010

2009 INTL PRO STAR STRUCK A GATE WHILE TRYING TO MAKE A U-TURN. *BF (OHIO TRAFFIC CRASH REPORT # 10-0122-91)*JB UPDATED 05/13/10 *BF

Crash

Technical Service Bulletins, 2009 INTERNATIONAL PROSTAR

385 manufacturer communications from 220 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

Component	Bulletins
110000 ELECTRICAL SYSTEM	52
356000 EQUIPMENT ADAPTIVE/MOBILITY	24
357100 EQUIPMENT:APPLIANCE:AIR CONDITIONER	23
060000 ENGINE AND ENGINE COOLING	22
060000 ENGINE (PWS)	18
118000 ELECTRICAL SYSTEM:SOFTWARE	17
350000 EQUIPMENT	17
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL	13

040000 SERVICE BRAKES, AIR

This document is to guide users to eliminate brake pedal rattle noise.

110000 ELECTRICAL SYSTEM

Starter Diagnostics and warranty claim procedure; all engines EXCLUDING Cummins ISB engine with Allison transmission or PSI engine.

060000 ENGINE AND ENGINE COOLING

Starter Diagnostics and warranty claim procedure; all engines EXCLUDING Cummins ISB engine with Allison transmission or PSI engine.

020000 SUSPENSION

Suggested alignment target values when performing a vehicle axle alignment.

010000 STEERING

Suggested alignment target values when performing a vehicle axle alignment.

110000 ELECTRICAL SYSTEM

J1939 Data Link Source Address Information

020000 SUSPENSION

Diagnosis of chassis wander complaints.

010000 STEERING

Diagnosis of chassis wander complaints.

030000 BRAKES (PWS)

General Wheel Speed Sensor Troubleshooting

060000 ENGINE AND ENGINE COOLING

How to request a horsepower quote; all International and Cummins engines

110000 ELECTRICAL SYSTEM

J1939 Data Link Source Address Information

110000 ELECTRICAL SYSTEM

J1939 Data Link Troubleshooting

060000 ENGINE AND ENGINE COOLING

Snap-On torque wrench requirement for all big bore engine connecting rod bolts; A26, MaxxForce 13, N13 engines

060000 ENGINE AND ENGINE COOLING

New Air compressor Incorporates an oil feed dowel O-ring; only models built with MaxxForce 11/13, N13, or A26 Engines

040000 SERVICE BRAKES, AIR

New Air compressor Incorporates an oil feed dowel O-ring; only models built with MaxxForce 11/13, N13, or A26 Engines

110000 ELECTRICAL SYSTEM

Starter diagnostics and warranty claim procedure for all engines and all chassis EXCLUDING vehicles equipped with PSI engines or Cummins ISB engine with Allison transmissions

060000 ENGINE AND ENGINE COOLING

Starter diagnostics and warranty claim procedure for all engines and all chassis EXCLUDING vehicles equipped with PSI engines or Cummins ISB engine with Allison transmissions

110000 ELECTRICAL SYSTEM

J1939 Data link source address information

060000 ENGINE AND ENGINE COOLING

Pico Scope CCOS (Crankcase Separator Test)

110000 ELECTRICAL SYSTEM

PicoScope Test 5V & 12V Intermittent Open and Short circuit diagnostics

060000 ENGINE AND ENGINE COOLING

PicoScope Test One Channel RCT

110000 ELECTRICAL SYSTEM

PicoScope Wheel Speed Sensor Test

110000 ELECTRICAL SYSTEM

PicoScope Test - Battery Loss of Charge - Parasitic Draw Test

110000 ELECTRICAL SYSTEM

PicoScope Test Resistance and Ohmmeter

110000 ELECTRICAL SYSTEM

PicoScope Test for Datalink (CAN) Health Shorts & opens

160000 STRUCTURE

Cab water leak troubleshooting tips; HX with steel cab only

120000 EXTERIOR LIGHTING

Cab water leak troubleshooting tips; HX with steel cab only

117000 ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL

Calculating pulses per mile (speedometer setting); only models equipped with International engines

110000 ELECTRICAL SYSTEM

Calculating pulses per mile (speedometer setting); only models equipped with International engines

350000 EQUIPMENT

J1939 Data Link Source Address Information

110000 ELECTRICAL SYSTEM

J1939 Data Link Source Address Information

350000 EQUIPMENT

ECM Calibration for DPF Replacement; Applies to MaxxForce Engines

060000 ENGINE AND ENGINE COOLING

ECM Calibration for DPF Replacement; Applies to MaxxForce Engines

010000 STEERING

Power Steering Diagnostics Flow / Pressure Specifications For Power Steering Gears and Power Steering Pumps

110000 ELECTRICAL SYSTEM

J1939 Data Link Troubleshooting

356000 EQUIPMENT ADAPTIVE/MOBILITY

Engine Oil Capacities. All International electronic engines 1994 to present and Cummins ISB, ISM, or ISX engines

060000 ENGINE AND ENGINE COOLING

Engine Oil Capacities. All International electronic engines 1994 to present and Cummins ISB, ISM, or ISX engines

160000 STRUCTURE

Cab water leak troubleshooting tips

040000 SERVICE BRAKES, AIR

General wheel speed sensor troubleshooting

030000 SERVICE BRAKES, HYDRAULIC

General wheel speed sensor troubleshooting

060000 ENGINE AND ENGINE COOLING

Aftertreatment Clamp Corrosion; Single Can Aftertreatment Systems

020000 SUSPENSION

Suggested alignment target values when performing a vehicle axle alignment

356000 EQUIPMENT ADAPTIVE/MOBILITY

ECM Calibration for DPF Replacement; only trucks and busses built with 2007- 2009 MaxxForce DT/9/10. 2010-2012 MaxxForce DT/9/10, 2007-2009 MaxxForce V8, 2008-2009 MaxxForce 11/13 engines

060000 ENGINE AND ENGINE COOLING

ECM Calibration for DPF Replacement; only trucks and busses built with 2007- 2009 MaxxForce DT/9/10. 2010-2012 MaxxForce DT/9/10, 2007-2009 MaxxForce V8, 2008-2009 MaxxForce 11/13 engines

356000 EQUIPMENT ADAPTIVE/MOBILITY

Cab Lean Concern

350000 EQUIPMENT

Cab Lean Concern

160000 STRUCTURE

Cab Lean Concern

060000 ENGINE (PWS)

Driveline Information Center and Troubleshooting Procedures

350000 EQUIPMENT

Driveline Information Center and Troubleshooting Procedures

060000 ENGINE (PWS)

Repair Procedures for Vehicles Struck by Lightning

110000 ELECTRICAL SYSTEM

Repair Procedures for Vehicles Struck by Lightning

100000 POWER TRAIN

Repair Procedures for Vehicles Struck by Lightning

061500 ENGINE AND ENGINE COOLING:ENGINE:OIL/LUBRICATION

A/C Refrigerant and Oil Capacities

150000 SEAT BELTS

Cleaning and Disinfecting Trucks and Buses

170000 LATCHES/LOCKS/LINKAGES

Cleaning and Disinfecting Trucks and Buses

220000 SEATS

Cleaning and Disinfecting Trucks and Buses

980000 UNKNOWN OR OTHER

Cleaning and Disinfecting Trucks and Buses

350000 EQUIPMENT

Cleaning and Disinfecting Trucks and Buses

110000 ELECTRICAL SYSTEM

J1939 Data Link Troubleshooting

030000 SERVICE BRAKES, HYDRAULIC

Bendix EC80 Blank Module Replacement Program; This document will guide the user through selecting the correct ABS module when it has been determined a replacement is needed. Only Models with EC-80 ABS Controller

350000 EQUIPMENT

Driver Information Display (VIS/DID) screen fails to boot up.

110000 ELECTRICAL SYSTEM

Driver Information Display (VIS/DID) screen fails to boot up.

080000 FUEL SYSTEM, DIESEL

LT / ProStar Fuel Tank Unable to Fill; only sleeper models

060000 ENGINE AND ENGINE COOLING

Oil Capacities; All Electronic International Engines 1994 - Present. Cummins ISB, ISM & ISX

060000 ENGINE AND ENGINE COOLING

2007 EPA MaxxForceA? 11/13 - DTC 1628 Lambda Sensor Temp above Maximum; Only truck models with 2007 EPA MaxxForce 11 and 13 engines

020000 SUSPENSION

Suspension Lean Diagnostics; All models

110000 ELECTRICAL SYSTEM

J1939 Data Link Source Address Information

020000 SUSPENSION

Suggested alignment target values when performing a vehicle axle alignment

010000 STEERING

Suggested alignment target values when performing a vehicle axle alignment

110000 ELECTRICAL SYSTEM

The First Check to make when Troubleshooting any Body Controller or ESC Issue

162900 STRUCTURE:BODY:ROOF AND PILLARS

Cab Water Leak Troubleshooting Tips; Excluding 9000i, PayStar(HX), CityStar, or LoadStar

162300 STRUCTURE:BODY:DOOR

Cab Water Leak Troubleshooting Tips; Excluding 9000i, PayStar(HX), CityStar, or LoadStar

160000 STRUCTURE

Cab Water Leak Troubleshooting Tips; Excluding 9000i, PayStar(HX), CityStar, or LoadStar

131000 VISIBILITY:WINDSHIELD

Cab Water Leak Troubleshooting Tips; Excluding 9000i, PayStar(HX), CityStar, or LoadStar

060000 ENGINE (PWS)

Engine Emission Label Replacement, Certificate of Conformance and Clean Idle Sticker Addition Procedure

355100 EQUIPMENT:OTHER:LABELS

Engine Emission Label Replacement, Certificate of Conformance and Clean Idle Sticker Addition Procedure

110000 ELECTRICAL SYSTEM

ProStar Electrical System Load Shed Feature 08XEV

162300 STRUCTURE:BODY:DOOR

Wind noise at upper side of cab door

160000 STRUCTURE

Wind noise at upper side of cab door

110000 ELECTRICAL SYSTEM

ProStar Electrical System Load Shed Feature 08XEV

125000 EXTERIOR LIGHTING:BRAKE LIGHTS

Brake Lights Staying On

110000 ELECTRICAL SYSTEM

Programing New Key Fobs

350000 EQUIPMENT

Programing New Key Fobs

353000 EQUIPMENT:ELECTRICAL

Programing New Key Fobs

350000 EQUIPMENT

Hendrickson Assembly Instructions; Transverse Torque Rods

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

Hendrickson Assembly Instructions; Transverse Torque Rods

110000 ELECTRICAL SYSTEM

Air Pressure Gauges and A/C Pressure Transducer Troubleshooting

356000 EQUIPMENT ADAPTIVE/MOBILITY

Air Pressure Gauges and A/C Pressure Transducer Troubleshooting

030000 SERVICE BRAKES, HYDRAULIC

Air Pressure Gauges and A/C Pressure Transducer Troubleshooting

357100 EQUIPMENT:APPLIANCE:AIR CONDITIONER

Air Pressure Gauges and A/C Pressure Transducer Troubleshooting

105000 POWER TRAIN:DRIVELINE

Driveline Information Center and Troubleshooting Procedures

350000 EQUIPMENT

Driveline Information Center and Troubleshooting Procedures

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

Driveline Information Center and Troubleshooting Procedures

020000 SUSPENSION

Improved Bushings for Hendrickson Torque Rods

350000 EQUIPMENT

Tool Instruction - BCM Programming Harness

110000 ELECTRICAL SYSTEM

Tool Instruction - BCM Programming Harness

060000 ENGINE (PWS)

Engine Oil Capacities All Electronic International Engines 1994 - Present. Cummins ISB, ISM & ISX

353400 EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.

Radio Diagnostics and Information

060000 ENGINE (PWS)

A/C Refrigerant and Oil Capacities

350000 EQUIPMENT

Engine Emission Label Replacement, Certificate of Conformance and Clean Idle Sticker Addition Procedure; only Navistar Powered Trucks

Showing 100 of 385 bulletins.

NHTSA Safety Investigations, INTERNATIONAL PROSTAR

Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.

PE, Closed , Model Year: 2012

Accelerator Pedal Fails to Return

The Office of Defects Investigations (ODI) opened Preliminary Evaluation (PE15-013) on 2012-2013 model year (MY) Navistar Prostar vehicles for throttle pedals failing to return to the idle position after being depressed.EWR field reports supplied by Navistar describe the non-returning throttle pedal... s as preventing the engine brake from activating and elevated engine speed making it difficult to stop the vehicle.ODI contacted complainants who alleged the accelerator pedal didn?t return to the idle position.Some drivers indicated they were annoyed, while others stated that at idle they were able to keep the vehicle stopped but need to apply more pressure to the brake pedal.Some consumers indicated that the engine speed was so high with a manual transmission that the engine-brake would not work, while other stated they were able to pull the accelerator pedal back from underneath with their foot and bring the engine speed back to normal.In Navistar?s response to an ODI information request letter, they made ODI aware of 24 consumer complaints concerning non-returning pedals, mostly on manual transmission vehicles.There were no crashes, property damage, injuries or fatalities reported.Navistar identified 1,233 warranty clams related to all accelerator pedal issues, with 70.3% of these claims were on manual transmission vehicles.Navistar informed ODI that they became aware of an unauthorized part change to the throttle control unit assembly (manufactured by Williams Controls) from April 2012 to March 2013.This unauthorized change was corrected and all vehicles were being retrofitted with the new/original designed part.The design of the subject vehicle throttle pedal is a solid-state rotary position sensor device, which transfers voltage based on shaft rotation in either direction from a reference angle.Shaft rotation is obtained by the driver stepping on the accelerator pedal or allowing the pedal to return back to closed throttle (CT) position.Navistar has described how the throttle does not return completely to the CT position due to stack up tolerance issues and backlash in the pinion/lever arm gear set.The accelerator pedal sensor stator can move slightly on the mounting bracket if the accelerator pedal is pushed with extra force.On two separate occasions an ODI investigator drove several of the subject vehicles.The vehicles that had a high idle with automatic transmissions were reasonable to stop even at the elevated engine speeds.Due to the architecture of an automatic transmission, the engine speeds never got high enough to demonstrate a safety related defect while being driven by the ODI investigator.However, the manual transmission vehicles showed a propensity to increase engine speeds in excess of 2,300 RPM?s while the vehicle was at rest.This condition occurs when the clutch is depressed the engine can rise to the elevated governed RPM, resulting in difficulty selecting gears while shifting.In the condition of a loaded vehicle going down a long grade, the inability to down shift could cause difficulty in maintaining or reducing vehicle speed with just the service brakes.Navistar recognizes the pedal issue as a safety related defect and is preforming Safety Recall 15V-776.The recall will only address vehicles with the manual transmission.ODI believes the manual transmission population exhibits a failure mechanism that represents a safety defect and the automatic supplied transmissions vehicles are drivable without similar consequence.The remedy involves recalibration of the engine Electronic Control Module (ECM) to eliminate the high idle condition caused by pedal housing tooling chanRead more

PE, Closed , Model Year: 2013

Headlight failures/fires

This investigation was opened based on a consumer complaint alleging a headlight fire on a MY 2013 International Prostar.A fire cause and origin report accompanied the complaint and placed the origin at the headlight assembly but did not confirm the first material ignited.The complainant reported tw... o injuries due to smoke inhalation by the driver and passenger as well as a broken ankle suffered by the passenger when they jumped out of the vehicle.During the investigation, ODI collected and reviewed subject and peer vehicle information related to the alleged defect.ODI selected model year 2012 and 2014 Navistar Prostar vehicles as peer vehicles.ODI sent an Information Request letter to Navistar in order to collect production, complaint, warranty, part sales, and design information.Navistar provided all requested information.A thorough review of available data revealed the only known complaint and injury event was the single complaint submitted to NHTSA.Navistar reported having received 250 warranty claims relative to the alleged defect on the subject vehicle.A detailed review of these claims indicated that single headlights failed sporadically over the life of the truck.No incidents were found to include simultaneous failure of both the left and right headlights.ODI also analyzed data for 39,687 peer MY 2012 and 2014 Prostar vehicles.Navistar used the same search criteria on the peer vehicles as the subject vehicles and identified 439 warranty claims. Again, no fires, injuries or simultaneous failures were identified.No design changes were reported for the headlights on subject vehicles.However, Navistar reported three design changes for the 2014 peer vehicles.One of the changes was to offer LED headlights.Another involved a changed in the headlight assembly supplier as a cost savings initiative, and the third was in response to warranty claims.All designs are interchangeable with the subject vehicles.Change 91885Z was put into vehicle production on November 4, 2013 and improved the headlight connections.The majority of warranty claims received reported the headlight failed as a result of the connection melting.This change was implemented to correct this issue.ODI surveyed five fleets and all reported they did not have repeat headlight failures with the new harness connectors.Navistar assessed the alleged fire reported to ODI.While the fire did originate in the headlight assembly area,Navistar does not believe it was due to the headlight harness or connections.Navistar believes it originated in the marker/turn signal harness or connection, which is also located in the headlight assembly.Pictures in the cause and origin report clearly show the headlight harness intact, which wouldn't be the case if it was the initial material ignited.This correlates with the driver's statement that the headlights weren't on at the time of failure as there would be no current in the headlight harness if the headlights were not illuminated.ODI does not dispute Navistar's assessment of the alleged defect and did not identify a trend of headlight failures or fires.There is redundancy when a single light fails and it is easily identified and remedied.Additionally, the Prostar features software to alert the driver when a headlight goes out and if properly equipped with satellite communication can simultaneously alert fleet management.This investigation is closed as further use of agency resources does not appear warranted.The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.The agency reserves the right to take further action if warraRead more

EQ, Closed , Model Year: 2012

Brake S-Cam Tube Bracket Failure

BACKGROUNDIn a letter dated January 15, 2012, Navistar, Inc. (Navistar) notified the NHTSA that it had decided a defect exists in certain Model Year 2012 and 2013 International brand ProStar and TranStar commercial trucks, manufactured from August 1, 2011 through June 12, 2012, and equipped with bra... ke S-Cam tube bracket assemblies.The brake S-Cam tube bracket assembly on the steering axle may exhibit fractures between the wing bracket and the tube steel when mounted.According to Navistars filing, fractures between the wing bracket and the tube steel may result in an inoperative brake on the affected wheel end resulting in an unexpected pull condition during braking application or an unexpected increase in stopping distance.Either result may increase the risk of a vehicle crash.NHTSA assigned recall number 12V-546 to this matter.On May 28, 2013, the Recall Management Division (RMD) opened this Equipment Query Investigation in order to write to the company that supplied Navistar with these brake S-cam tube bracket assemblies, to notify the supplier of this defect, and to ensure thorough safety recalls are conducted where appropriate.An Information Request (IR) letter was sent to Meritor, Inc. (Meritor) on May 31, 2013 requesting: a list of original equipment vehicle manufacturers and after-market customers that purchased the affected brakes; the name, address and phone number of a contact for each customer; the quantity sold; the dates shipped; and, a defect report.MERITOR RESPONSEIn a letter dated June 13, 2013, Meritor responded to the IR letter and reported that based on its review of the data and information on the brake S-cam tube bracket assemblies, it did not believe these brake assemblies contain a safety related defect.Meritor investigated returned components and determined that fractures in the brake S-Cam tube bracket assemblies resulted from vehicle front-end system vibration; and, there were no defects in the design, material or manufacture of the returned components.Accordingly, Meritor stated that it will not file a defect report or conduct a recall of any equipment.However, as requested by RMD, Meritor provided a purchaser list identifying Navistar as the only purchaser of these brake S-Cam tube bracket assemblies. RECALL MANAGEMENT DIVISION ACTION All vehicle and replacement equipment manufacturers have been identified and have either filed a recall report and are conducting a recall, or have provided a response explaining why they do not believe the products they manufactured are defective.Accordingly, this equipment query is closed.Read more

INTERNATIONAL PROSTAR - All Years Overview

Complete safety history for the INTERNATIONAL PROSTAR across all model years (2002, 2022).

131 Total Recalls

54 Total Complaints

3 Investigations

3 Reported Crashes

4 Reported Fires

0 Reported Deaths

INTERNATIONAL PROSTAR - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year	Recalls	Complaints
2022	1	0	View
2019	3	0	View
2018	6	0	View
2017	9	1	View
2016	8	0	View
2015	7	0	View
2014	10	5	View
2013	18	15	View
2012	18	10	View
2011	15	6	View
2010	10	11	View
2009 (current)	9	4
2008	9	2	View
2007	3	0	View
2006	1	0	View
2005	1	0	View
2004	1	0	View
2003	1	0	View
2002	1	0	View

Other INTERNATIONAL Models

Model	Recalls	Complaints
LONESTAR	154	9	View
LT	151	28	View
MV	144	8	View
DURASTAR	98	6	View
HV	95	1	View
HX	95	0	View
RH	85	2	View
WORKSTAR	82	1	View

Vehicle Safety

Consumer Safety

Infrastructure

Public Health

2009 INTERNATIONAL PROSTAR

Complaint Statistics

Top Reported Components

Technical Service Bulletins, 2009 INTERNATIONAL PROSTAR

Most Affected Components

NHTSA Safety Investigations, INTERNATIONAL PROSTAR

INTERNATIONAL PROSTAR - All Years Overview

INTERNATIONAL PROSTAR - Year by Year

Other INTERNATIONAL Models