2018 HYUNDAI SANTA FE SPORT Recalls, Complaints & Safety

I own a 2018 Honda Santa Fe it is using oil so fast. I know that there is other people complaining about the oil consumption so my engine just blew up because I had it changed on March 13 brand new oil change and on Monday night the engine blew up.. The people who changed my oil said that there have been a complaint that they have been using so much oil and I have talked to Hyundai about this and they refuse to do anything Now I have a Hyundai Santa Fe that is no good to me because I personally can’t afford a new engine/motor

Crash

I was told by a mechanic that something electrical is wrong with the vehicle it causes the engine to misfire. Different issue than before.

The contact owns a 2018 Hyundai Santa Fe Sport. The contact stated that while driving 30 MPH and attempting to accelerate, the vehicle hesitated, with the check engine warning light illuminated. The vehicle was driven back to the residence. The vehicle was not repaired. The dealer was not notified of the failure. The manufacturer was not notified of the failure. The failure mileage was 141,654.

I was told by a mechanic that something electrical is wrong with the vehicle it causes the engine to misfire. Different issue than before.

I bought a 2018 Hyundai Santa Fe from a dealership in May of 2023. Ever since then I have paid around $8,000 in repairs for this car. These repairs have been so expensive and time consuming that last year I wasn’t able to drive it for 6 months because it was in the shop for most of the year. I had to fix the Fuel pump, the Battery, timing chain valve TWICE, O2 sensor , Catalytic Converter, Engine valve, cylinder 1 & 3 and NOW I have to fix cylinder 2 & 4 & that cost again around $2,000 to fix. I am constantly stressed out, crying and becoming broke because I have to keep on repairing this car. I use up all of my tows every year because my car always shuts off on me while I am driving. I am at the point where I want a refund on the car and I want to get rid of this vehicle. I do not feel safe driving on the highway or driving with my two kids and I am currently pregnant again and this car isn’t safe for a family. I am constantly feeling broken down and worthless because I can’t even keep this car a float.

The contact owned a 2018 Hyundai Santa Fe. The contact’s son stated that while driving at 45 MPH, the brake pedal depressed with no warning light illuminated. The contact’s son stated that the ABS braking system failed, and the brake pedal did not function when attempting to stop the vehicle. As a result of the failure, the contact’s son collided with the highway pavement. No injuries were sustained, and no medical attention was required. The contact’s son also stated that the air bags did not deploy during the crash. A police report was filed. The vehicle was towed and was deemed a total loss by AAA due to severe front-end damage. The dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 130,000.

Crash

Enterprise car sales sold me this vehicle when it had 3 open recalls on it. The vehicle itself was a problem from the beginning. When I took it in for it's first oil change the mechanic told me it had no oil in it. He said they sold me a car that is notorious for consuming oil and or seizing or blowing up. I had the engine replaced on this car already and I just took it in for it's first oil change and it was already consuming oil. I want a new car but enterprise is telling me this is my problem

The contact owned a 2018 Hyundai Santa Fe. The contact’s son stated that while driving at 45 MPH, the brake pedal depressed with no warning light illuminated. The contact’s son stated that the ABS braking system failed, and the brake pedal did not function when attempting to stop the vehicle. As a result of the failure, the contact’s son collided with the highway pavement. No injuries were sustained, and no medical attention was required. The contact’s son also stated that the air bags did not deploy during the crash. A police report was filed. The vehicle was towed and was deemed a total loss by AAA due to severe front-end damage. The dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 130,000.

Crash

I drove 2.5 hours north to a Marine brother's father's funeral, who unexpectedly passed. I started my drive home and made it to Yorktown in about 15 minutes, and the engine light came on, started flashing, and went into limp mode. I pulled over on I-69 to shut it off, pulled the dipstick, and the oil level was full. I pushed the Bluelink button on my rearview mirror, and HMA sent a tow truck to tow the vehicle to a local dealership about 10-12 minutes away. The dealership did not inspect the vehicle until the following Monday, since it was Friday, three weeks ago. The dealership found DTC codes for misfires in cylinders 1 and 2, multiple-cylinder misfire, and too-high pressure in all four cylinders. The vehicle has had the knock sensor replaced, a KSDS ECM update, and a series of gaskets replaced. It has been burning oil since 69,362 miles and is now not operational, 2.5 hours from home. HMA has declined to replace the engine on a vehicle involved in a class action settlement due to problems with several completed replacements. The dealership has followed the manufacturer's process, and, due to the engine not producing a code it had at 87,986, but now not capable due to piston damage, cylinder scouring, and spark plug damage, the manufacturer has declined a goodwill replacement. The engine failure did put others in harm's way, as it did me when having to pull off the busy interstate to inspect the obvious failure. I have been driving a rental since this situation occurred, have a vehicle that is not operational, and a manufacturer that is not assuming responsibility for the catastrophic failure. I have read numerous forums across several platforms about the Theta 2 engines. The vehicle has been serviced as needed, including multiple requests to fix or repair the engine noises it produced, when the oil level became low, and oil had to be added.

The contact owned a 2018 Hyundai Santa Fe Sport. The contact stated that while driving 5 MPH, while depressing the brake pedal, the vehicle failed to respond. No warning lights illuminated. The contact pulls over to the right side of the road, exits the vehicle, and notices flames coming from the engine, and smoke starts coming inside the vehicle. The contact mentioned that a bystander gave him a fire extinguisher to extinguish the fire, the flames stopped, then a couple of seconds later, the failure persisted. No injuries were sustained. No medical attention was required. A police report was filed. The fire department extinguished the fire. The vehicle was destroyed. The vehicle was towed to J&J Towing. The vehicle was not repaired. The contact was relating to the failure of the NHTSA Campaign Number: 22V810000(SERVICE BRAKES, HYDRAULIC). The manufacturer was not notified of the failure. The failure mileage was 170,000.

Fire

I am reporting a serious safety concern involving a 2018 Hyundai Santa Fe Sport with approximately 132K miles. While driving at highway speed, the vehicle suddenly lost power/velocity and the engine light flashed. This created an immediate safety hazard, as maintaining speed is critical in highway traffic. Within seconds, the vehicle regained power and the warning light turned off, giving the impression that the issue had resolved. Shortly afterward, while exiting the highway, the vehicle began shaking and felt as though it would stall but was able to drive home less than one mile. A mechanic retrieved misfire codes for cylinders 2 and 4. Further inspection revealed internal engine damage in cylinder 4 requiring major rebuild. A full deconstruction revealed that one of the valves in cylinder 4 had partially broken. This failure occurred with little to no warning and involved a sudden loss of power at highway speed, which could have resulted in a serious accident. The vehicle’s warning systems did not provide adequate or persistent alerts prior to significant engine failure. Over the last 6 months it began consuming oil frequently requiring weekly checks, however no warning systems or errors to indicate an underlining concern. Based on research, similar Hyundai vehicles have documented issues involving excessive oil consumption and internal engine damage without sufficient warning. This raises concerns about a potential safety defect affecting engine performance and failure detection.

At 4 AM on March 10,2026, I received a recall for the tires (Recall ID:26T009). I took it to the Hyundai dealership to get it serviced. The Director Mr. [XXX] , informed me that the only recall they have for me is a software recall. In addition, the do not fix any tire recalls I would have to reach out to the manufacturer such as Kumho tires co. When the service tech [XXX] looked at the tires, he informed me that there is Bridgestone tires on the vehicle. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Engine-Excessive oil consumption. Other-backup camera does not work and hasn’t for some time is 2028 sant fe sport included in recall

2/27/26 Kept regularly scheduled oil changes with dealer. Car began to knock and lose power, Oil light is periodically flashing on and check engine light came on. Took car to Valvoline oil change-they state no fluid on the oil dipstck. Scheduled oil change was not for another month. No oil leaks at all. Vehicle is bucking and knocking and loses acceleration. I have an appt at the dealer tomorrow3/2/26 and am hoping hyundai will cover any necessary repairs as they have multiple Technical service bulletins about this.

The contact owns a 2018 Hyundai Santa Fe Sport. The contact received an undisclosed recall notification, and the local dealer was contacted; however, there were no appointments available. On a separate occasion, while driving at an undisclosed speed, the vehicle jerked, and the check engine warning light illuminated. The vehicle was taken to an O'Reilly's Auto Parts to be diagnosed, and DTC: P1326 was retrieved. The vehicle was taken to the dealer and the contact was informed that there were damages to the engine caused by engine misfire. The dealer was in the process of determining if the engine needed to be replaced. The contact waited and then called the dealer and was informed that DTC: P1326 was not the correct code and that there was another fault code related to the recall. The contact was informed that the repair would be an out-of-pocket expense. The vehicle remained at the dealer unrepaired. The manufacturer was not notified of the failure. The failure mileage was approximately 120,000.

The contact owns a 2018 Hyundai Santa Fe Sport. The contact stated that while driving at 55 MPH, the engine made a knocking sound, and the vehicle started shaking before starting to smoke. There was no warning light illuminated. The vehicle was towed to the dealer, who determined that there was a hole in the engine block and that the engine needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure and informed the contact that since Service Campaign: 953 (ECM & Cluster Update) was not completed in a timely manner, the engine replacement was not covered. The contact had not received the notification for Service Campaign: 953 (ECM & Cluster Update) or owned the vehicle when the Service Campaign had started. The failure mileage was approximately 122,000.

engine cut out on highway, check engine light flashing. Car would not exceed 50 mph on highway and would hesitate/jump trying to go up any hill/incline. Took to mechanic and vehicle had P1326 knock sensor code. There appears to be a service campaign (Campaign 966/T3G) for 2013-2018 Sanat Fe Sport vehicles, but when i enter my VIN campaign does not appear. This is a safety risk/hazard and should be covered by the campaign/addressed by dealer. Car has always been well maintained and adhere to service schedule.

While parked the panoramic sunroof spontaneously shattered.

My air bar light was flashing so I took it into the dealer as it is still under warranty. They said it is a sensor in the seat that deploys the air bag. It has been since November with no ETA on the part. When I asked about getting my car back after several times they tried to get me to sign a wavier saying if I was in an accident they wouldn't be liable. I refused and my car is still at this dealership.

My vehicle is using excessive oil. I first noticed this around 80 000 miles. Initially it started off with not being able to get the 5000 miles before next oil change and dropped to around 4000 miles. It then dropped to 3000 and now less than a 1000 miles before I am needing at least 2 quarts of oil. I have had the vehicle examined by midas and they confirmed there are no leaks, cracks or reason for the excessive oil consumption. They suggested that I contact the dealer as this is a known issue and to get help with replacing the engine. I contacted the dealership and was told I would get a call back and never did. I also contacted hyundai on their website and put in a complaint and requested the engine be replaced, with no response from that as well.

My air bar light was flashing so I took it into the dealer as it is still under warranty. They said it is a sensor in the seat that deploys the air bag. It has been since November with no ETA on the part. When I asked about getting my car back after several times they tried to get me to sign a wavier saying if I was in an accident they wouldn't be liable. I refused and my car is still at this dealership.

Car stuttered and would not rev past 2k rpm. Blinking check engine light appeared Code was for known connecting rod failure for all theta engines for our 2018 sante fe. Hyundai is trying to get out of covering the cost of repair or replacement even though this is a very well known issue and is covered under warranty.

Constantly losing oil and there is NO oil leak. Had numerous Oil Consumption Test done. Paid for other unnecessary testing as well. Thousand of complaints on line of other Santa Fe Sports also having the same issue. Hyundai denied a new engine even though dealership recommended it. Also Hyundai Consumer also denied, since corporate told dealership no. Losing 4 quarts of oil, going less than 1000 miles. Let it sit for over a month, then took it back. Now they said I was 2 quarts over. It has the dealership tamper seals on it. Only dealership has been adding oil. Customer Service representative, accused me of adding oil. I asked how do you think I did that? Your Seals are on my car that your dealership out on there. Said it needed an oil change since it was over. Told him that's fine, but I was not paying for it, since they were the only one who out the oil in. So now I am having to do yet another oil consumption test. This was on 2.3.26

engine consumes excessive amounts of oil. we have to check oil every day and add oil even after 30 mile trips. low oil can result in a seized engine which could result in a crash if power is lost in high traffic areas or highway speeds. hyundai knows there is an issue and engines that seize are replaced with the same defective design. this is dangerous and could result in a crash or being stranded in an unsafe area

My starter failed while out shopping. No issues starting the car departing from my home, but would not start in the store parking lot. My mechanic did not provide the broken part for inspection however everyone commented that is was very unusual for it to fail as I only have roughly 25,000 miles on it. My mechanic also mentioned that this was 2nd 2018 hyundai sante fe in the past week he had to replace the starter on that vehicle had 60,000 miles. There were no warning lights prior to the event, I suspected it was the starter after having a new battery installed and no success starting because of the lights that remained on on the instrument panel.

My vehicle has approximately 152,000 miles, and I am currently experiencing a major engine failure. Oil consumption and knocking on engine Hyundai has had lawsuits in the past with unsafe unreliable engines.

Engine is burning oil as a default in manufacturing of engine, leaving little to know oil in the engine and causing other malfunctions that use the oil

The contact owns a 2018 Hyundai Santa Fe Sport. The contact stated that the headlights suddenly illuminated without the vehicle being turned on, causing the battery to be drained. The contact recharged the battery to start the vehicle. The contact stated that the light switch failed to turn off the high beam headlights; however, the headlights and the indicators were no longer illuminated. The vehicle was towed to the dealer, who stated that the junction block had failed and needed to be replaced; however, the contact was not sure of the cause of the failure and needed to repair the vehicle. The dealer diagnosed the vehicle that an interlock casing, fuse, and relay that had melted, and that the switches were not responding, but could not confirm what caused the failure. The contact learned that the vehicle was previously included in a recall for another junction box that had been repaired. The contact was unable to provide the recall campaign. The vehicle was not repaired. The manufacturer was informed of the failure and opened a case. The failure mileage was approximately 18,000.

The contact owns a 2018 Hyundai Santa Fe Sport. The contact stated that while driving at 25 MPH and approaching a stop, the vehicle stalled. The battery, check engine, and oil warning lights were illuminated. The contact stated that the failure was related to NHTSA Campaign Number: 22V810000 (Service Brakes, Hydraulic). The vehicle was towed to the local dealer, where an unknown diagnosis was provided. The vehicle was not repaired. The warranty claim was denied. The manufacturer was contacted, but no assistance was provided. The failure mileage was approximately 160,000.

The vehicle developed loud engine knocking and abnormal noise consistent with known Hyundai engine defects. The vehicle is unsafe to operate and has been retained at an authorized Hyundai dealership since October 25, 2025. Hyundai vehicles with similar engine failures have been documented to catch fire, including while parked. Despite the known defect pattern, the manufacturer is refusing warranty coverage, alleging lack of complete oil change records, without providing proof that maintenance caused the failure. This represents a serious safety risk to occupants and the public. My family includes a child with a motor disability, which significantly increases the danger in the event of fire or engine failure.

I have been experiencing issues with oil consumption, having to get oil changes every 2 months and sometimes monthly with no reported leaks from 2 different mechanics. I have been very high maintenance over my oil. While I was driving on the highway, my vehicle began to shake and a knocking sound was heard. I felt the vehicle begin to jerk but no warning lights were on. I was no longer able to drive and had to pull over and wait for a tow to my mechanic's garage. The mechanic let me know there was an issue with the engine, specifically the 3rd cylinder and the piston. It does not put out as much pressure as it is supposed to. I brought the vehicle to the dealership after and they confirmed this was an issue and quoted me $8700 in repairs. There were no warning lights and no engine lights prior to this happening. I was informed by my mechanic that this is a known issue with Hyundai in their 2018 models having failing engines. I purchased the vehicle certified pre-owned with a guarantee from the dealership that I was purchasing a reliable vehicle that should have no issues of this degree.

Engine burns prodigious amounts of oil. Uses one quart in about 400 miles. Hyundai verified this with their 1000 mile oil consumption test. The only reason that this engine did not spin the crankshaft bearings from running dry on oil is because I was so diligent in filling the crankcase. A service writer at Happy Hyundai said that I needed a new long block, but the dealership refused because I had 103,000 miles on the engine. They knew about the problems with oil burning on Theta engines, but were happy to send me on my way knowing that I would be putting oil in my car often. This is not acceptable. Can you help me?

This engine is burning oil. Its mixing oil with gasoline in the cylinders. Its fouling spark plugs and consuming large amounts of oil with absolutely no visible oil leaks. The exhaust is black. PCV valve is clean. Engine is misfiring due to spark plug fouling. New spark plugs and coils. Multiple dealers have stated this is a KNOWN defect with this particular GDI engine but Hyundai refuses to issue a recall.

I recently purchased this used vehicle in June(2025) and after a couple of months of owning the vehicle, I started noticing the car oil level when I checked, started being lower than normal pretty frequently. And it has gotten to the point where I would have to top the oil off every week only after driving a few 100 miles. When I went for my oil change this October, I did informed Hyundai about the issue and they told me to drive the vehicle for 900 miles, do not top it off. And I am following what they're saying, and right now, I just checked my oil, and I have only driven it for 468 miles since I had gotten it changed on October 22nd of this year, and it's showing about a 1/2 quart low at the dipstick already. But if it gets too low before the 900 miles, I would take it to Hyundai so as not to cause any damage to the engine driving it with the oil too low if it gets to that point. The service tech did state that the first step in correcting the issue was to do a combustion flush. And I hope that Hyundai is taking care of the issue for us consumers. I appreciate your prompt response regarding this matter. Thank you. [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

I'm the second owner of this vehicle, I purchased it when it was one year old. I've provided careful maintenance, as this is my only vehicle. In the last year+ it started burning more and more oil. I was told by a mechanic that there were no signs of leakage and that these engines tend to burn a lot of oil so I was very careful to monitor levels and up the oil changes. 6 months ago, it was in the shop for new brakes and had a complete diagnostic exam and there were no issues with the engine. Two weeks ago, before a road trip, I again had full diagnostics done on the vehicle and there were no codes that popped up. The vehicle died on my trip. Reading the codes, I received my first code regarding problems with my cylinders after the vehicle died. Now I need a completely new engine because cylinders 1 and 3 failed. The car only has 80,000 miles on it. In all my years of my family owning different vehicles, I've always owned vehicles until they were well over 100,000 miles. The only two vehicles owned by my family that ever needed engine replacement early in their lives were both Hyundai vehicles. After I was told that I needed a new engine at 80,000 miles, I was told that this was not due to the one specific problem Hyundai would cover so I have to pay to replace it myself. There are a plethora of forums, mechanic experiences, etc, that show these 2.4L engines have this exact problem, but Hyundai washes their hands of us. As a second owner, I don't qualify for the engine warranty, which was extended to 120,000 because Hyundai knows these engines are horrible. My warranty ended when the car was 5 years old, and had 60,000 miles. And up until last week, I've never had an engine code pop up in diagnosis so I have no idea how I was supposed to predict premature engine failure and remedy it within that time frame. It's just another hit against anyone who can't afford to buy a brand new vehicle.

The contact owns a 2018 Hyundai Santa Fe Sport. The contact stated that while driving to the residence at a moderate speed, the oil warning light illuminated on the instrument panel. The following day, the vehicle was taken to an independent mechanic, and the contact was informed that there was no oil in the engine even though an oil change had been performed a month earlier. The vehicle was taken to another independent mechanic, where an oil change was performed. After the oil change, the contact stated there was an abnormal knocking sound coming from the engine while driving at various speeds. The contact then stated that while at a stop light, the engine seized while depressing the accelerator pedal, with several unknown warning lights illuminated on the instrument panel. Due to the failure, the vehicle was towed to the dealer, and the contact was informed that the crankshaft rod was defective. The dealer linked the failure to Hyundai recall 953; however, the contact was later informed that since the vehicle was not serviced for a prior knock sensor recall, the vehicle no longer qualified for the repair. The vehicle was not repaired. The manufacturer was also notified of the failure, and the contact was provided a case number. The contact was later informed by the manufacturer that the vehicle would not be serviced under warranty. The contact stated that the recall was placed on the vehicle prior to owning the vehicle. The failure mileage was approximately 149,000.

The contact owns a 2018 Hyundai Santa Fe Sport. The contact stated that shortly after an oil change was performed, the "Low Oil" icon was displayed on the instrument panel. The contact stated that the vehicle experienced excessive oil consumption, and the oil dipstick indicated that the engine oil level was low. The cause of the failure was not determined. The local dealer was notified of the failure, but no assistance was offered. The manufacturer was not yet contacted. The failure mileage was 120,000.

In 2023, I purchased this car in December. I didn' t know this car would have such known problems. In over a year and a half, the spark plugs have been changed 5 times. After each oul change within 2 weeks, not a month, I constantly have to add oil to the car. In the colder months, I have to wait at leasr 15min. before the car would even start. Would someone help me with these problems? I am [XXX]. I know recalls were placed on cars with similar problems. Plus smoke, I can't remember black or white comes out the tailpipe. The date you see, was the lasted date listed to add more oil. PLEASE HELP ME... INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)