2003 FREIGHTLINER SPRINTER 3500

4 recalls, 2 complaints

16V833000 Nov 17, 2016
SERVICE BRAKES, HYDRAULIC
Defect Description
Daimler Vans USA, LLC (DVUSA) is recalling certain model year 2003-2006 Dodge and Freightliner Sprinter 2500 and 3500 vans manufactured June 30, 2003, to August 31, 2006. The instrument cluster on the affected vehicles fails to illuminate the BRAKE warning lamp in the instrument cluster during the ... Read more
Consequence
Without the BRAKE lamp illuminating during the vehicle start up bulb-function check, the driver has no confirmation that the lamp is working and therefore may not know whether or not the lamp will illuminate if the brake fluid level is low. If the operator is unaware that the vehicle has low brake ... Read more
Remedy
DVUSA will notify owners, and DVUSA and Dodge dealers will correct the instrument cluster software, as necessary, free of charge. An interim notification was sent to owners on January 6, 2017. A second notice will be mailed to owners once the remedy becomes available. The recall began on July 27,... Read more
17,501 vehicles affected
Manufacturer: Daimler Vans USA, LLC
11V410000 Aug 9, 2011
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
Defect Description
MERCEDES-BENZ USA (MBUSA) IS RECALLING CERTAIN MODEL YEAR 2002- 2003 SPRINTER 2500 AND 3500 VANS SOLD AS DODGE AND FREIGHTLINER VEHICLES. THE INTAKE MANIFOLDS MAY HAVE CORRODED. A CHEMICAL REACTION INVOLVING SULFUR IN THE DIESEL FUEL THAT TAKES PLACE UNDER CERTAIN CONDITIONS CAN LEAD TO THE FORMA... Read more
Consequence
INTAKE MANIFOLD CORROSION MAY LEAD TO AN EXHAUST GAS LEAK, DAMAGE TO THE FUEL RETURN LINE WHICH COULD CAUSE A FUEL LEAK, AND HEAT DAMAGE TO THE INSULATION AT THE FIRE WALL. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Remedy
DEALERS WILL INSPECT AND REPLACE THE INTAKE MANIFOLD FREE OF CHARGE. CHRYSLER, LLC WILL NOTIFY OWNERS OF DODGE SPRINTERS AND MBUSA WILL NOTIFY OWNERS FREIGHTLINER SPRINTERS. THIS RECALL IS AN EXPANSION OF A PREVIOUS RECALL (PLEASE SEE RECALL CAMPAIGN 09V-418). THE SAFETY RECALL BEGAN ON OCTOBER 1... Read more
665 vehicles affected
Manufacturer: SPRINTER ENGINEERING & COMPLIANCE SUPPOR
09V418000 Oct 29, 2009
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
Defect Description
SPRINTER IS RECALLING CERTAIN MODEL YEAR 2002 THROUGH 2003 VANS SOLD AS DODGE AND FREIGHTLINER VEHICLES. THE INTAKE MANIFOLDS MAY HAVE CORRODED. A CHEMICAL REACTION INVOLVING SULFUR IN THE DIESEL FUEL THAT TAKES PLACE UNDER CERTAIN CONDITIONS CAN LEAD TO THE FORMATION OF SULFURIC ACID IN THE EXHA... Read more
Consequence
INTAKE MANIFOLD CORROSION MAY LEAD TO AN EXHAUST GAS LEAK, DAMAGE TO THE FUEL RETURN LINE WHICH COULD CAUSE A FUEL LEAK, AND HEAT DAMAGE TO THE INSULATION AT THE FRONT WALL.
Remedy
DEALERS WILL INSPECT AND REPLACE THE INTAKE MANIFOLD FREE OF CHARGE. CHRYSLER, LLC IS HANDLING THE OWNER NOTIFICATION AND REMEDY FOR THIS CAMPAIGN. THE RECALL BEGAN ON JUNE 4, 2010. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403 OR SPRINTER AT 843-695-5031.
14,423 vehicles affected
Manufacturer: SPRINTER ENGINEERING & COMPLIANCE SUPPOR
08V339000 Jul 24, 2008
STEERING:COLUMN
Defect Description
SPRINTER IS RECALLING 10 MY 2001-2006 DODGE AND FREIGHTLINER 2500 AND 3500 VEHICLES. THE WELDING SEAM BETWEEN THE BRACKET AND STEERING COLUMN OF AFFECTED SPARE PARTS DOES NOT MEET DESIGN SPECIFICATIONS. THE RESULT OF AN OUT OF SPECIFICATION WELDING SEAM IS THAT THE STEERING COLUMN MAY DETACH FROM ... Read more
Consequence
THE OPERATOR MAY LOSE STEERING ABILITY OF THE VEHICLE INCREASING THE RISK OF A CRASH.
Remedy
DEALERS WILL INSPECT AND REPLACE THE STEERING COLUMNS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN ON OR BEFORE FEBRUARY 16, 2009. OWNERS MAY CONTACT SPRINTER AT 843-695-5057.
10 vehicles affected
Manufacturer: SPRINTER ENGINEERING & COMPLIANCE SUPPOR

Complaint Statistics

2 total complaints 1 fires

Top Reported Components

ComponentComplaints
ELECTRICAL SYSTEM1
STRUCTURE:BODY1
STRUCTURE:BODY Jun 15, 2023
Incident date: Jun 14, 2023
Upon cruising down the highway about 60 MPH,my powered windshield support arm broke and the windshield fell back toward me in between the handle bars. Upon inspection,arm broke in half leaving the windshield unsupported. Our safety was put at risk because windshield was laying flat instead of uprigh... Read more
ELECTRICAL SYSTEM Oct 30, 2015
Incident date: Aug 1, 2011
TL* THE CONTACT OWNS A 2003 FREIGHTLINER SPRINTER 3500. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 5 MPH, THE VEHICLE STALLED. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT AN UNKNOWN FUSE NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED, HOWEVER, THE FAILUR... Read more
Fire

FREIGHTLINER SPRINTER 3500 - All Years Overview

Complete safety history for the FREIGHTLINER SPRINTER 3500 across all model years (2001, 2022).

149 Total Recalls
31 Total Complaints
0 Investigations
1 Reported Crashes
1 Reported Fires
0 Reported Deaths

FREIGHTLINER SPRINTER 3500 - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year Recalls Complaints
2022 1 0 View
2021 11 1 View
2020 17 0 View
2019 36 0 View
2018 8 0 View
2017 7 3 View
2016 11 3 View
2015 9 0 View
2014 5 0 View
2013 5 0 View
2012 3 6 View
2011 2 2 View
2010 4 4 View
2009 4 0 View
2008 6 7 View
2007 6 0 View
2006 2 2 View
2005 2 1 View
2004 2 0 View
2003 (current) 4 2
2002 3 0 View
2001 1 0 View

Other FREIGHTLINER Models

Model Recalls Complaints
BUSINESS CLASS M2 507 62 View
CASCADIA 497 398 View
114SD 349 8 View
SPRINTER 2500 291 64 View
108SD 212 3 View
SPRINTER 1500 212 0 View
SPRINTER 4500 210 2 View
COLUMBIA 203 110 View