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NHTSA Campaign 09V418000

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM

Issued by SPRINTER ENGINEERING & COMPLIANCE SUPPOR · Reported Oct 29, 2009 · 14,423 vehicles affected

What's wrong

SPRINTER IS RECALLING CERTAIN MODEL YEAR 2002 THROUGH 2003 VANS SOLD AS DODGE AND FREIGHTLINER VEHICLES. THE INTAKE MANIFOLDS MAY HAVE CORRODED. A CHEMICAL REACTION INVOLVING SULFUR IN THE DIESEL FUEL THAT TAKES PLACE UNDER CERTAIN CONDITIONS CAN LEAD TO THE FORMATION OF SULFURIC ACID IN THE EXHAUST CHANNEL OF THE INTAKE MANIFOLD.

Consequence

INTAKE MANIFOLD CORROSION MAY LEAD TO AN EXHAUST GAS LEAK, DAMAGE TO THE FUEL RETURN LINE WHICH COULD CAUSE A FUEL LEAK, AND HEAT DAMAGE TO THE INSULATION AT THE FRONT WALL.

Remedy

DEALERS WILL INSPECT AND REPLACE THE INTAKE MANIFOLD FREE OF CHARGE. CHRYSLER, LLC IS HANDLING THE OWNER NOTIFICATION AND REMEDY FOR THIS CAMPAIGN. THE RECALL BEGAN ON JUNE 4, 2010. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403 OR SPRINTER AT 843-695-5031.

Vehicles affected by this recall

Make Model Year Units
DODGE SPRINTER 2500 2002 14,423
DODGE SPRINTER 2500 2003 14,423
DODGE SPRINTER 3500 2002 14,423
DODGE SPRINTER 3500 2003 14,423
FREIGHTLINER SPRINTER 2500 2002 14,423
FREIGHTLINER SPRINTER 2500 2003 14,423
FREIGHTLINER SPRINTER 3500 2002 14,423
FREIGHTLINER SPRINTER 3500 2003 14,423

Source: NHTSA Campaign 09V418000 on nhtsa.gov. To check the current repair status for a specific vehicle, use our free VIN decoder.