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NHTSA Campaign 11V410000

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM

Issued by SPRINTER ENGINEERING & COMPLIANCE SUPPOR · Reported Aug 9, 2011 · 665 vehicles affected

What's wrong

MERCEDES-BENZ USA (MBUSA) IS RECALLING CERTAIN MODEL YEAR 2002- 2003 SPRINTER 2500 AND 3500 VANS SOLD AS DODGE AND FREIGHTLINER VEHICLES. THE INTAKE MANIFOLDS MAY HAVE CORRODED. A CHEMICAL REACTION INVOLVING SULFUR IN THE DIESEL FUEL THAT TAKES PLACE UNDER CERTAIN CONDITIONS CAN LEAD TO THE FORMATION OF SULFURIC ACID IN THE EXHAUST CHANNEL OF THE INTAKE MANIFOLD.

Consequence

INTAKE MANIFOLD CORROSION MAY LEAD TO AN EXHAUST GAS LEAK, DAMAGE TO THE FUEL RETURN LINE WHICH COULD CAUSE A FUEL LEAK, AND HEAT DAMAGE TO THE INSULATION AT THE FIRE WALL. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy

DEALERS WILL INSPECT AND REPLACE THE INTAKE MANIFOLD FREE OF CHARGE. CHRYSLER, LLC WILL NOTIFY OWNERS OF DODGE SPRINTERS AND MBUSA WILL NOTIFY OWNERS FREIGHTLINER SPRINTERS. THIS RECALL IS AN EXPANSION OF A PREVIOUS RECALL (PLEASE SEE RECALL CAMPAIGN 09V-418). THE SAFETY RECALL BEGAN ON OCTOBER 11, 2011. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403 OR SPRINTER AT 1-843-695-5031.

Vehicles affected by this recall

Make Model Year Units
DODGE SPRINTER 2500 2002 665
DODGE SPRINTER 2500 2003 665
DODGE SPRINTER 3500 2002 665
DODGE SPRINTER 3500 2003 665
FREIGHTLINER SPRINTER 2500 2002 665
FREIGHTLINER SPRINTER 2500 2003 665
FREIGHTLINER SPRINTER 3500 2002 665
FREIGHTLINER SPRINTER 3500 2003 665

Source: NHTSA Campaign 11V410000 on nhtsa.gov. To check the current repair status for a specific vehicle, use our free VIN decoder.