FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP
CERTAIN FEDERAL-MOGUL AFTERMARKET FUEL PUMPS SOLD UNDER THE BRAND NAMES OF CARTER, ACCUFLOW, NAPA, TRUFLOW, PARTS DEPO, AND PARTS MASTER, SHIPPED BETWEEN AUGUST 2006 AND JULY 2007 FOR USE ON THE VEHICLES LISTED ABOVE. THE FUEL PUMP DIAPHRAGM IN CERTAIN PRODUCTION RUNS MAY HAVE BEEN IMPROPERLY INSTALLED OR INADEQUATELY TESTED WHICH MAY CAUSE THE FUEL PUMP TO LEAK.
Remedy: FEDERAL-MOGUL WILL NOTIFY OWNERS AND REPLACE THE DEFECTIVE FUEL PUMPS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 15, 2007. OWNERS CAN CONTACT FEDERAL-MOGUL AT 248-354-7700.
34,000 vehicles affected
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL
VEHICLES ARE SUBJECT TO EXCESSIVE UNDERHOOD TEMPERATURES AND FUEL SYSTEM PRESSURES IN SEVERE DUTY APPLICATIONS.
Remedy: INSTALL MODIFICATION KITS TO MINIMIZE POSSIBILITY OF FUEL EXPULSION AND TO SHIELD UNDERBODY COMPONENTS FROM EXHAUST SYSTEM HEAT.
188,000 vehicles affected
FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
SPRING LOCK FUEL LINE COUPLING MAY NOT BE PROPERLY ENGAGED.
Remedy: INSTALL RETAINER CLIPS OVER THE COUPLINGS TO PREVENT COUPLING SEPARATION AND FUEL LEAKAGE.
3,600,000 vehicles affected
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL
EXPULSION OF FUEL DUE TO OVERPRESSURIZATION.
Remedy: MODIFICATION OF THE BASE FUEL VENTING AND EMISSION CONTROL SYSTEM TO REDUCE OPERATING TEMPERATURES AND FUEL SYSTEM PRESSURES.
16,000 vehicles affected
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:MOUNTING
FUEL LEAK AT THE TOP OF THE FRONT FUEL TANK IN THE AREA OF THE VAPOR VALVE GROMMET. GROMMET MAY SPLIT DUE TO COMPRESSIVE LOAD WHEN INSTALLED IN THE FUEL TANK.
Remedy: INSTALLATION OF A NEWLY DESIGNED VAPOR VALVE GROMMET.
250 vehicles affected
THE ACCELERATOR PEDAL MECHANISM FAILED WHICH CAUSED THE VEHICLE TO ACCELERATE RAPIDLY. **JB
PROBLEMS WITH HEATING SYSTEM, STEERING, AND PARKING BRAKE. *MR *SCC *JB
PROBLEMS WITH HEATING SYSTEM, STEERING, AND PARKING BRAKE. *MR *SCC *JB
PROBLEMS WITH HEATING SYSTEM, STEERING, AND PARKING BRAKE. *MR *SCC *JB
ON SEVERAL OCCASIONS, THE CONSUMER EXPERIENCED PROBLEMS WITH THE BASE OF THE ENGINE, WHICH HELD THE COMPONENT IN PLACE. *TT *SCC *JB
WHILE DRIVING DRIVER'S SEAT SEPARATED FROM TRACKS. *AK
BRAKES FAILED SEVERAL TIMES. YH
VEHICLE SUDDENLY ACCELERATED AFTER THE SPEED CONTROL WAS DEACTIVATED. DRIVER PUT VEHICLE IN NEUTRAL, AND SHUT ENGINE OFF TO STOP VEHICLE . BUT ENGINE RACED SO HARD THE THROTTLE CABLE BLEW. THE DEALER HAS REPAIRED THE VEHICLE AT THE OWNERS EXPENSE. *AK
VEHICLE SUDDENLY ACCELERATED AFTER THE SPEED CONTROL WAS DEACTIVATED. DRIVER PUT VEHICLE IN NEUTRAL, AND SHUT ENGINE OFF TO STOP VEHICLE . BUT ENGINE RACED SO HARD THE THROTTLE CABLE BLEW. THE DEALER HAS REPAIRED THE VEHICLE AT THE OWNERS EXPENSE. *AK
WHILE VEHICLE WAS PARKED, IGNITION WAS ON., DRIVER NOTICED THAT VEHICLE HAD ENGULFED IN FLAMES. THE FIRE INSPECTOR SAID THAT THE CAUSE OF THE FIRE WAS A FAULTY SLIP ON FUEL LINE . THE MANUFACTURER HAS BEEN NOTIFIED. *AK
Fire
WHILE DRIVING THE VAN ABOUT 35 MPH THE VAN STARTED SHAKING AND MAKING A VERY STRANGE NOISE AND IT BECAME DIFFICULT TO STEER. WHEN TAKING TO MECHANIC, MECHANIC STATED THAT PROBLEM WAS DUE TO THE DRIVESHAFT BEING ALUMINUM. THE DRIVESHAFT WAS REPLACED WITH A IRON DRIVESHAFT. *AK
A MALFUNCTION IN THE FUEL SELECTOR VALVE , CAUSING FUEL IN THE FRONT TANK TO FLOW TO BACK TANK, RESULTING IN FUEL SPILLAGE. *AK
WHILE DRIVING MOUNTAINOUS COUNTRY, BRAKES GET HOT, FLUID BOILED, RESULTING IN NO BRAKES, FREE WHEELING, COULD HAVE CAUSED CRASH, DEALER REPLACED BRAKE PADS/CALIPERS, FLUSHED BRAKE SYSTEM, REPLACED WITH DIFFERENT BRAKE FLUID. *AK
WHILE DRIVING MOUNTAINOUS COUNTRY, BRAKES GET HOT, FLUID BOILED, RESULTING IN NO BRAKES, FREE WHEELING, COULD HAVE CAUSED CRASH, DEALER REPLACED BRAKE PADS/CALIPERS, FLUSHED BRAKE SYSTEM, REPLACED WITH DIFFERENT BRAKE FLUID. *AK
IGNITION PROBLEM CAUSED AN OVERFLOW OF FUEL INTO THE EXHAUST SYSTEM, ALLOWING VIOLENT GAS EXPLOSIONS (BACKFIRE) WHICH SPLIT THE MUFFLER AT SEAM. *AK
AN ELECTRICAL SHORT CAUSED THE ENGINE TO CATCH ON FIRE WHILE VEHICLE WAS PARKED. PLEASE DESCRIBE.
Fire
FRONT TWO CALIPERS SEIZED DUE TO OVERHEATING, DIFFICULTY STOPPING VEHICLE. TT
WHEN OPENNING GAS CAP ON ONE OF THE FUEL TANKS GAS LINES BURSTED. *AK