FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP
CERTAIN FEDERAL-MOGUL AFTERMARKET FUEL PUMPS SOLD UNDER THE BRAND NAMES OF CARTER, ACCUFLOW, NAPA, TRUFLOW, PARTS DEPO, AND PARTS MASTER, SHIPPED BETWEEN AUGUST 2006 AND JULY 2007 FOR USE ON THE VEHICLES LISTED ABOVE. THE FUEL PUMP DIAPHRAGM IN CERTAIN PRODUCTION RUNS MAY HAVE BEEN IMPROPERLY INSTALLED OR INADEQUATELY TESTED WHICH MAY CAUSE THE FUEL PUMP TO LEAK.
Remedy: FEDERAL-MOGUL WILL NOTIFY OWNERS AND REPLACE THE DEFECTIVE FUEL PUMPS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 15, 2007. OWNERS CAN CONTACT FEDERAL-MOGUL AT 248-354-7700.
34,000 vehicles affected
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL
VEHICLES ARE SUBJECT TO EXCESSIVE UNDERHOOD TEMPERATURES AND FUEL SYSTEM PRESSURES IN SEVERE DUTY APPLICATIONS.
Remedy: INSTALL MODIFICATION KITS TO MINIMIZE POSSIBILITY OF FUEL EXPULSION AND TO SHIELD UNDERBODY COMPONENTS FROM EXHAUST SYSTEM HEAT.
188,000 vehicles affected
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL
EXPULSION OF FUEL DUE TO OVERPRESSURIZATION.
Remedy: MODIFICATION OF THE BASE FUEL VENTING AND EMISSION CONTROL SYSTEM TO REDUCE OPERATING TEMPERATURES AND FUEL SYSTEM PRESSURES.
16,000 vehicles affected
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:MOUNTING
FUEL LEAK AT THE TOP OF THE FRONT FUEL TANK IN THE AREA OF THE VAPOR VALVE GROMMET. GROMMET MAY SPLIT DUE TO COMPRESSIVE LOAD WHEN INSTALLED IN THE FUEL TANK.
Remedy: INSTALLATION OF A NEWLY DESIGNED VAPOR VALVE GROMMET.
250 vehicles affected
STEERING:LINKAGES:DRAG:LINK:CONNECTION
THE RUBBER THAT ENCASES BALL STUD AND SOCKET JOINT (CONNECTS STEERING DRAG LINK AND PITMAN ARM) MAY DETERIORATE, CAUSING METAL TO METAL CONTACT, AND MAY EVENTUALLY RESULT IN COMPLETE SEPARATION. CONSEQUENCE OF DEFECT: COMPLETE SEPARATION OF THE DRAG LINK TO PITMAN ARM CONNECTION RESULTS IN LOSS OF STEERING CONTROL WHICH MAY LEAD TO AN ACCIDENT.
Remedy: INSTALL NEW DRAG LINK ASSEMBLIES WITH STEEL BALL AND SOCKET JOINTS AT THE PITMAN ARM CONNECTIONS.
70,125 vehicles affected
FUEL SYSTEM, DIESEL
WHEN FRONTALLY IMPACTED INTO A FIXED BARRIER AT 30 MPH, AS SPECIFIED IN FEDERAL MOTOR VEHICLE SAFETY STANDARD (FMVSS) NO. 301, THE LEFT FRAME RAILS OF SUCH VEHICLES MAY DISPLACE INBOARD, PINCHING THE FUEL/WATER SEPARATOR CANISTER BETWEEN THE FRAME RAIL AND ENGINE SUFFICIENTLY TO DISPLACE THE FUEL/WATER SEPARATOR DRAIN ROD, ALLOWING THE CONTENTS OF THE CANISTER TO DRAIN. CONSEQUENCE OF DEFECT: FUEL LEAK DURING OR AFTER A CRASH INCREASES THE POSSIBILITY OF A FIRE.
Remedy: INSTALL A CANISTER SHIELD, A REVISED DESIGN DRAIN ROD SHIELD, AND MODIFY FUEL/WATER SEPARATOR MOUNTING BRACKET.
8,500 vehicles affected
RECALL 85V061 WAS COMPLETE ON VEHICLE, HOWEVER NOW THE TANK WILL ONLY ALLOW THE CONSUMER TO FILL IT UP HALF WAY. *SLC
THE IGNITION SWITCH WAS SO HOT THE CONSUMER COULD NOT PLACE THEIR HAND ON IT, IT ALSO HAD A BURNING SMELL. *SLC
RECALL 85V061 WAS COMPLETE ON VEHICLE, HOWEVER NOW THE TANK WILL ONLY ALLOW THE CONSUMER TO FILL IT UP HALF WAY. *SLC
THE IGNITION SWITCH WAS SO HOT THE CONSUMER COULD NOT PLACE THEIR HAND ON IT, IT ALSO HAD A BURNING SMELL. *SLC
REAR TIRE HAD SEPARATION AND BLOW OUT ON JULY 24, 1999. PURCHASED (2) NEW TIRES FROM FIRESTONE ON JULY 30, 1999 AND HAD THEM PUT ON BACK AND MOVED OLDER TIRES TO REAR. NOTICED SEVERE VIBRATION AND TOOK CAR TO FIRESTONE AND THEY FOUND TREAD SEPARATION. I DID NOT REALIZE TIRES HAD PROBLEMS UNTIL I READ ABOUT ALL THE PROBLEMS IN THE NEWSPAPER.( DOT NUMBER: TIRE SIZE: P225-75-R1 )
(FIRESTONE R17) TIRE FAILED. *YC
STEERING COLUMN LOCKS UP WHEN ENGAGING EMERGENCY BRAKE. *DSH
TRANSMISSION GEAR SHIFT SLIPPED INTO REVERSE, CAUSING VEHICLE TO CRASH INTO 2 PARKED CARS. *SD
Crash
WHILE DRIVING AFTER VEHICLE WAS PARKED 45 MINUTES, ENGINE QUIT, SMOKE STARTED COMING IN FROM UNDERHOOD;OPENED HOOD, DISCONNECTED BATTERY. *AK
Fire
VEHICLE PARKED, FIRE DEVELOPED UNDERNEATH THE DASH. OWNER RECEIVED BURNS AND VEHICLE WAS TOTALED. *AK
Fire
1 injured
VEHICLE PARKED, FIRE DEVELOPED UNDERNEATH THE DASH. OWNER RECEIVED BURNS AND VEHICLE WAS TOTALED. *AK
Fire
1 injured
VEHICLE PARKED, FIRE DEVELOPED UNDERNEATH THE DASH. OWNER RECEIVED BURNS AND VEHICLE WAS TOTALED. *AK
Fire
1 injured
BRAKE FAILURE, WHEN COMING STEP DOWN GRADING BRAKES OVER HEATED CAUSING LOSS OF BRAKE PEDAL WENT TO FLOOR. TT
PREMATURE WEAR OF FRONT BRAKE PADS/ROTORS, CAUSING RIGHT FRONT END NOISE. *AK