2004 CHEVROLET MONTE CARLO

7 recalls, 275 complaints - 592 TSBs

ENGINE AND ENGINE COOLING:ENGINE

Defect Description

General Motors LLC (GM) is recalling certain model year 1998-1999 Chevrolet Lumina and Oldsmobile Intrigue, 1997-2004 Buick Regal and Pontiac Grand Prix, 2000-2004 Chevrolet Impala, and 1998-2004 Chevrolet Monte Carlo vehicles. The affected vehicles were previously repaired under recalls 08V-118, ... Read more

Consequence

Engine oil that drips onto the hot surface of the exhaust manifold may result in a fire.

Remedy

The remedy applied under recalls 08V-118, 09V-116, and 15V-201 did not adequately remove the safety risk. Under the improved remedy, dealers will replace the engines front valve cover and gasket. Vehicles that are covered by recalls 08V-118, 09V-116, or 15V-201 that have not yet received the ori... Read more

1,003,556 vehicles affected

Manufacturer: General Motors LLC

ENGINE AND ENGINE COOLING:ENGINE

Defect Description

General Motors LLC (GM) notified the agency on April 2, 2015, that they are is recalling certain model year 2004 Buick Regal vehicles manufactured April 9, 2003, to June 1, 2003, 2004 Chevrolet Impala vehicles manufactured April 8, 2003, to June 23, 2003, and 2004 Chevrolet Monte Carlo vehicles manu... Read more

Consequence

The leaking engine oil can drip onto the hot surface of the exhaust manifold, increasing the risk of a fire.

Remedy

GM will notify owners, and dealers will remove the plastic cover and plastic oil fill tube extension and replace the front valve cover and gasket. These repairs will be done free of charge. The recall began on April 24, 2015. Owners may contact Buick customer service at 1-800-521-7300, Pontiac cu... Read more

330,742 vehicles affected

Manufacturer: General Motors LLC

ELECTRICAL SYSTEM:IGNITION

Defect Description

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agen... Read more

Consequence

If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy

GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.

5,877,718 vehicles affected

Manufacturer: General Motors LLC

STEERING

Defect Description

DORMAN IS RECALLING 979 STEERING KNUCKLES, DORMAN P/NOS. 697-902 AND 697-903, SOLD UNDER DORMAN'S "OE SOLUTIONS<SUP>TM</SUP>" BRAND NAME, AND NAPA P/NOS. 7-8502 AND 7-8503 WHICH WERE SOLD FOR REPLACEMENT USE ON THE VARIOUS VEHICLES LISTED ABOVE. A POTENTIAL MATERIAL OR DESIGN DEFECT COULD RESULT IN... Read more

Consequence

A BROKEN STEERING KNUCKLE COULD RESULT IN LOSS OF STEERING CONTROL AND A POSSIBLE CRASH WITHOUT WARNING.

Remedy

DORMAN WILL NOTIFY OWNERS AND REPLACE THE DEFECTIVE STEERING KNUCKLES FREE OF CHARGE AND REIMBURSE THE REPAIR FACILITY OR OWNER FOR LABOR. THE RECALL BEGAN ON FEBRUARY 23, 2009. OWNERS MAY CONTACT DORMAN'S TOLL-FREE HOTLINE AT 1-800-523-2492 AND PRESS 5.

979 vehicles affected

Manufacturer: DORMAN PRODUCTS, INC.

STEERING

Defect Description

DORMAN PRODUCTS IS RECALLING 3,900 INTERMEDIATE STEERING SHAFTS DORMAN PART NOS. 425-151, 425-152, AND 425-153, (SOLD UNDER DORMAN'S "OE SOLUTIONS" BRAND NAME), BALKAMP #'S 7-3057, 7-3058, 7-3059 (SOLD UNDER THE "NAPA" BRAND NAME), AND PLATINUM PARTS #'S 2425151, 2425152, AND 2425153 MANUFACTURED DU... Read more

Consequence

IF THE WELD FAILS, LOSS OF STEERING COULD RESULT, POSSIBLY RESULTING IN A VEHICLE CRASH.

Remedy

DORMAN WILL NOTIFY OWNERS AND REPLACE THE STEERING SHAFTS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 16, 2008. OWNERS MAY CONTACT DORMAN TOLL FREE AT 1-800-523-2492.

3,855 vehicles affected

Manufacturer: DORMAN PRODUCTS, INC.

FUEL SYSTEM, OTHER:STORAGE:TANK ASSEMBLY:PRESSURE RELIEF DEVICES

Defect Description

CERTAIN DELPHI FUEL PRESSURE REGULATORS, P/NOS. FP10020-11B1, FP10026-11B1, AND FP10027-11B1, SOLD AFTER JANUARY 9, 2007, AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES LISTED ABOVE. THE UNIVERSAL PRESSURE REGULATORS (UPR) WERE PRODUCED WITHOUT AN O'RING AND RETAINER.

Consequence

FUEL MAY LEAK, POSSIBLY RESULTING IN A FIRE.

Remedy

DELPHI WILL NOTIFY OWNERS AND REPLACE THE UPR FREE OF CHARGE. THE RECALL BEGAN ON APRIL 23, 2007. OWNERS CAN CONTACT DELPHI AT 877-411-8770.

742 vehicles affected

Manufacturer: DELPHI

SERVICE BRAKES, HYDRAULIC

Defect Description

CERTAIN PASSENGER VEHICLES WERE PRODUCED WITH LOWER THAN SPECIFIED TORQUE ON BOTH FRONT BRAKE CALIPER TO STEERING KNUCKLE ATTACHMENT BOLTS. WITH IMPROPER TORQUE, THE CLAMP LOAD AT THE JOINT MAY NOT BE ADEQUATE TO PREVENT MOVEMENT BETWEEN THE CALIPER BRACKET AND KNUCKLE.

Consequence

DEPENDING ON WHETHER ONE OR BOTH BOLTS BACKS OUT OR FRACTURES, THE RESULT CAN BE LOCKING OF THE AFFECTED WHEEL DURING BRAKING AND AN ABRUPT STEERING INPUT IN THE DIRECTION OF THE LOCKED WHEEL, REDUCED BRAKING AND NOISE FROM THE AFFECTED WHEEL, OR SEVERING OF A BRAKE HOSE, INCREASED BRAKE PEDAL TRAVE... Read more

Remedy

DEALERS ARE TO TIGHTEN BOTH BOLTS TO THE SPECIFIED TORQUE. OWNER NOTIFICATION BEGAN ON JUNE 28, 2004. OWNERS SHOULD CONTACT CHEVROLET 1-800-630-2438 OR PONTIAC 1-800-620-7668.

47,991 vehicles affected

Manufacturer: GENERAL MOTORS CORP.

Complaint Statistics

275 total complaints 10 crashes 16 fires 15 injuries

Top Reported Components

Component	Complaints
ELECTRICAL SYSTEM	85
ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL	62
ENGINE	22
STEERING	13
EXTERIOR LIGHTING	11
UNKNOWN OR OTHER	8
SERVICE BRAKES, HYDRAULIC	6
SUSPENSION	5
VEHICLE SPEED CONTROL	5
ENGINE AND ENGINE COOLING	4

Incident date: Nov 19, 2025

The dashboard screen just went blank. It doesn’t display any information at all

Incident date: Nov 19, 2025

Lift gate does not close and it just beeps. Needs to be closed manually. Toyota has known this issue for a long time but failed to address. Repairs are costly and reduces my cars value

Incident date: Nov 19, 2025

Hydraulic Brake controller has been under recall for over a year with no remedy. Unacceptable and dangerous at this point. When will action be taken against Mopar and chrysler?

Incident date: Nov 20, 2021

The contact owns a 2004 Chevrolet Monte Carlo. The contact stated that while operating the vehicle, there was a burning odor blowing through the air vents into the cabin of the vehicle. While depressing the accelerator pedal, the oil gauge increased to high. Additionally, the engine overheated. The ... Read more

Fire

Incident date: Nov 20, 2021

Fire

Incident date: Oct 28, 2020

POWER STEERING HIGH PRESSURE LINE MAY FAIL PREMATURELY OF THE 20,000-24,000 MILE SERVICE REPLACEMENT. HAD TO REPLACE THIS MULTIPLE TIMES AND IT'S LEAKING AGAIN FROM THE HOSE.

Incident date: Feb 1, 2018

TL* THE CONTACT OWNS A 2004 CHEVROLET MONTE CARLO. THE CONTACT STATED THAT THE FRONT AND REAR ENGINE VALVE COVERS WERE FAULTY CAUSING OIL TO LEAK FROM THE ENGINE. THE LOCAL DEALER MILLER AND SONS (3107 GREEN GARDEN RD. ALIQUIPPA PA) AND THE MANUFACTURER WAS NOTIFIED OF THE FAILURE BUT NO ASSISTANCE ... Read more

Incident date: Jan 20, 2019

SECURITY LIGHTS COMES ON AND CAR DIES,IGNITION SWITCH FAULTY,CAR START BUT DIES

Incident date: Jan 20, 2019

SECURITY LIGHTS COMES ON AND CAR DIES,IGNITION SWITCH FAULTY,CAR START BUT DIES

Incident date: Jan 20, 2019

SECURITY LIGHTS COMES ON AND CAR DIES,IGNITION SWITCH FAULTY,CAR START BUT DIES

Incident date: Sep 19, 2018

TL* THE CONTACT OWNS A 2004 CHEVROLET MONTE CARLO. WHILE DRIVING 15 MPH, THE VEHICLE STARTED TO SHUDDER AND SMOKE APPEARED UNDER THE HOOD. IN ADDITION, THE VEHICLE'S BATTERY EXPLODED. A FIRE REPORT WAS FILED. THE LOCAL FIRE DEPARTMENT EXTINGUISHED THE FIRE. THERE WERE NO INJURIES SUSTAINED. THE VEHI... Read more

Fire

Incident date: Sep 19, 2018

Fire

Incident date: Sep 10, 2018

TL* THE CONTACT OWNS A 2004 CHEVROLET MONTE CARLO. THE CONTACT STATED THAT THE INSTRUMENT CLUSTER GAUGE FAILED TO WORK. THERE WERE NO WARNING INDICATORS ILLUMINATED. THE VEHICLE WAS TAKEN TO THE LOCAL DEALER (VAN CHEVROLET, 100 NW VIVION RD, KANSAS CITY, MO 64118, (816) 527-8564) WHERE IT WAS DIAGNO... Read more

Incident date: Apr 11, 2018

TL* THE CONTACT OWNS A 2004 CHEVROLET MONTE CARLO. THE CONTACT STATED THAT OIL WAS LEAKING ONTO THE MANIFOLD. THERE WERE NO WARNING INDICATORS ILLUMINATED. THE VEHICLE WAS TAKEN TO MILLER AND SONS CHEVROLET (3107 GREEN GARDEN PLAZA, ALIQUIPPA, PA 15001, (724) 419-4124), BUT THE CAUSE OF THE FAILURE ... Read more

Incident date: Jan 2, 2018

INTERMENT CLUSTER GAUGES NOT WORKING

Incident date: May 19, 2017

I TOOK MY CAR INTO JOHN HALL CHEVROLET ON 5/19/2017 TO HAVE THE IGNITION RECALL DONE.PRIOR TO MY TAKING IT THERE I WAS EXPERIENCING SEVERAL ISSUES WITH MY CAR THAT NO SINGLE DIAGNOSTIC COULD QUITE PINPOINT.NEEDLESS TO SAY I REPLACED SEVERAL THINGS YET TO NO PREVAIL.THE CAR WOULD JUST STOP RUNNING LU... Read more

Incident date: Aug 15, 2016

KEY IS STUCK IN IGNITION AND WILL NOT RELEASE NOR COMPLETELY SHUT OFF ENGINE. LOCK CYLINDER WAS REPLACED A YEAR AGO. BELIEVE THAT THE IGNITION LOCK CYLINDER NEEDS TO BE REPLACED.

Incident date: Mar 1, 2017

TL* THE CONTACT OWNS A 2004 CHEVROLET MONTE CARLO. THE CONTACT STATED THAT ENGINE OIL WAS DRIPPING FROM THE MANIFOLD. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE PART NEEDED TO BE REPLACED. THE VEHICLE HAD NOT BEEN REPAIRED. THE MANUFACTURER WAS NOTIFIED. THE VIN WAS UNKN... Read more

Incident date: Dec 14, 2016

TL* THE CONTACT OWNS A 2004 CHEVROLET MONTE CARLO. WHILE THE VEHICLE WAS PARKED AND/OR DRIVEN AT ANY SPEED, OIL LEAKED ONTO THE EXHAUST MANIFOLD. THE DEALER DIAGNOSED THAT THE OIL PRESSURE SENDING UNIT AND AN OIL PAN GASKET NEEDED TO BE REPLACED. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN N... Read more

Incident date: Oct 9, 2016

OIL LEAK DRIPPING DOWN ON EXHAUST PIPE AND MANIFOLD START IN LAST 5 DAYS . CAR WAS STATION IN GARAGE

Incident date: Aug 10, 2016

TL* THE CONTACT OWNS A 2004 CHEVROLET MONTE CARLO. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 15V201000 (ENGINE AND ENGINE COOLING); HOWEVER, THE PART FOR THE REPAIR WAS UNAVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIR.... Read more

Incident date: Aug 1, 2016

TL* THE CONTACT OWNS A 2004 CHEVROLET MONTE CARLO. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 15V201000 (ENGINE AND ENGINE COOLING). THE VEHICLE WAS TAKEN TO THE DEALER, BUT WAS NOT REPAIRED. THE CONTACT HAD NOT EXPERIENCED A FAILURE. PARTS DISTRIBUTION DISCONNECT.

Incident date: Jul 27, 2016

I TOOK MY CAR IN TO TOM HENRY CHEVROLET ON MAY 19, 2016 TO HAVE RECALL NUMBER 14574 PERFORMED. I PREVIOUSLY HAD NO OIL LEAK FROM THIS VALVE COVER, BUT TOOK IT IN ONLY BECAUSE OF THE RECALL. MILEAGE TO TIME OF REPAIR WAS 117748...CURRENT MILEAGE, AT TIME OF PHOTO, IS 119295. THE PHOTO SHOWS THE GASK... Read more

Incident date: Mar 19, 2016

TL* THE CONTACT OWNED A 2004 CHEVROLET MONTE CARLO. AFTER STRIKING A POTHOLE AT APPROXIMATELY 15 MPH, AN ABNORMAL SOUND EMITTED FROM THE VEHICLE WITHOUT WARNING. THE AIR BAGS DEPLOYED. THE VEHICLE FILLED WITH SMOKE AND CAUGHT ON FIRE. THE FIRE DEPARTMENT EXTINGUISHED THE FIRE. A POLICE REPORT WAS FI... Read more

Fire 1 injured

Incident date: Nov 20, 2015

TL* THE CONTACT OWNS A 2004 CHEVROLET MONTE CARLO. THE CONTACT STATED THAT THE SECURITY WARNING LIGHT CONSTANTLY FLASHED AND THE VEHICLE WAS UNABLE TO START. IN ADDITION, THE VEHICLE STALLED SEVERAL TIMES. THE VEHICLE WAS TAKEN TO THE DEALER WHO REPLACED THE KEYS FOR THE IGNITION BUT THE FAILURE CON... Read more

Incident date: Nov 20, 2015

Incident date: Feb 29, 2016

TL* THE CONTACT OWNS A 2004 CHEVROLET MONTE CARLO. THE CONTACT STATED THAT THERE WAS A BURNING OIL ODOR. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 15V201000 (ENGINE AND ENGINE COOLING) HOWEVER, THE PART TO DO THE REPAIR WAS UNAVAILABLE. THE CONTACT STATED THAT THE MANUFACTURER EXCE... Read more

Incident date: Nov 29, 2015

TL* THE CONTACT OWNS A 2004 CHEVROLET MONTE CARLO. THE CONTACT STATED THAT THE SEAT BELTS ON THE FRONT DRIVER AND PASSENGER SIDE FAILED TO RETRACT AFTER BEING USED. THE FAILURE RECURRED CONTINUOUSLY. THE VEHICLE WAS TAKEN TO A DEALER WHERE IT WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT M... Read more

Incident date: Feb 12, 2016

TL* THE CONTACT OWNS A 2004 CHEVROLET MONTE CARLO. THE CONTACT STATED THAT WHILE DRIVING 35 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. HOWEVER, THE CONTACT MENTIONED THAT HE REPLACED THE IGNITION MODULE THREE TIMES. THE MANUFACTURER WAS NOT MADE AWARE OF THE... Read more

Incident date: Feb 9, 2016

TL* THE CONTACT OWNS A 2004 CHEVROLET MONTE CARLO. WHEN ACCELERATING, THE ENGINE RPMS WOULD INCREASE. HOWEVER, ONCE REACHED TO 4,000, IT WOULD INDEPENDENTLY DECREASE AND CAUSED THE VEHICLE TO LOSE ACCELERATION. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 15V201000 (ENGINE AND ENGINE ... Read more

Incident date: Jun 1, 2015

TL* THE CONTACT OWNS A 2004 CHEVROLET MONTE CARLO. THE CONTACT STATED THAT THE VEHICLE WAS REPAIRED UNDER NHTSA CAMPAIGN NUMBER: 14V400000 (ELECTRICAL SYSTEM); HOWEVER, IT TOOK SEVERAL ATTEMPTS TO START THE VEHICLE. THE FAILURE RECURRED ON SEVERAL OCCASIONS. MONTHS LATER, THE VEHICLE WOULD NO LONGER... Read more

Incident date: Nov 30, 2015

TL* THE CONTACT OWNED A 2004 CHEVROLET MONTE CARLO. WHILE THE VEHICLE WAS PARKED IN THE GARAGE, THE CONTACT NOTICED THAT THE GARAGE WAS ON FIRE. THE FIRE DEPARTMENT EXTINGUISHED THE FIRE. A FIRE REPORT WAS FILED. THE VEHICLE WAS DESTROYED. THE VIN WAS INCLUDED IN NHTSA CAMPAIGN NUMBER: 15V201000 (EN... Read more

Fire

Incident date: Oct 15, 2015

TL* THE CONTACT OWNS A 2004 CHEVROLET MONTE CARLO. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER: 15V201000 (ENGINE AND ENGINE COOLING). THE RECALL CALLED FOR THE REPLACEMENT OF THE FRONT VALVE COVER ONLY, EVEN THOUGH THE REAR VALVE COVER WAS LEAKING AT THE TIME. THE VEHICLE WAS NOT REP... Read more

Incident date: Jul 15, 2015

TL* THE CONTACT OWNS A 2004 CHEVROLET MONTE CARLO. WHILE DRIVING 30 MPH, THE INSTRUMENT PANEL LIGHTS, TAIL LIGHTS AND HEADLIGHTS FAILED WHEN THE HIGH BEAM LIGHTS WERE ACTIVATED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 150... Read more

Incident date: Jul 15, 2015

Incident date: Dec 24, 2015

TL* THE CONTACT OWNS A 2004 CHEVROLET MONTE CARLO. A FEW MINUTES AFTER THE VEHICLE WAS PARKED IN THE DRIVEWAY, IT BURST INTO FLAMES. THE FIRE DEPARTMENT ARRIVED TO EXTINGUISH THE FIRE. THE FRONT END OF THE VEHICLE WAS COMPLETELY BURNED. THE CONTACT STATED THAT THERE WERE NO WARNING INDICATORS. A POL... Read more

Fire

Incident date: Dec 24, 2015

Fire

Incident date: Dec 22, 2015

I RECEIVED A RECALL #14574 FROM GM BECAUSE ON HARD BRAKING OIL CAN LEAK AND CAUSE A FIRE. THEY SAY "THIS CONDITION DOES NOT AFFECT THE SAFE OPERATION OF THE VEHICLE." YOUR SHOULD MAKE THEM REVISE THIS NOTICE!!! IT CERTAINLY DOES AFFECT SAFE OPERATION.

Incident date: Oct 1, 2015

I WAS DRIVING ON THE FREEWAY AND MY STEERING WAS TIGHTER AT 75 MPH. MY ABS LIGHT CAME ON WHICH HAS FLASHED ON BEFORE ABOUT 6 TIMES BUT QUICKLY WENT OFF. I THOUGHT THOSE TIME MY CAR WAS JUST HAVING A COMPUTER FLUKE. BUT THIS TIME THE ABS LIGHT WAS LIT WITH MY STEERING TIGHT. TRACTION CONTROL LIGHT C... Read more

Incident date: Oct 1, 2015

Incident date: Nov 10, 2015

IN THE MORNING WHEN STARTING THE CAR IT SPUTTERS LIKE IT'S GASPING FOR GAS...I TURN KEY OFF THEN RESTART AND THE ENGINE STARTS NORMALLY

Incident date: Nov 10, 2015

IN THE MORNING WHEN STARTING THE CAR IT SPUTTERS LIKE IT'S GASPING FOR GAS...I TURN KEY OFF THEN RESTART AND THE ENGINE STARTS NORMALLY

Incident date: Dec 1, 2013

TL* THE CONTACT OWNS A 2004 CHEVROLET MONTE CARLO. WHEN THE CONTACT PLACED OIL INTO THE VEHICLE, OIL LEAKED ONTO THE MANIFOLD. THE CHANGE OIL AND LOW ENGINE OIL INDICATORS ILLUMINATED. THE FAILURE RECURRED FOUR OR FIVE TIMES. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED TH... Read more

Incident date: May 29, 2015

MY GAGES SOMETIMES WORK WHEN THEWY DO IT IS INACCURATE INFORMATION. SOMETIMES THEY DONT WORK AT ALL.

Incident date: Mar 23, 2004

TL* THE CONTACT OWNS A 2004 CHEVROLET MONTE CARLO. WHILE DRIVING APPROXIMATELY 55 MPH, THE VEHICLE SUDDENLY SHUT OFF. AS A RESULT, THE DRIVER LOST CONTROL AND CRASHED INTO THE REAR OF A SECOND VEHICLE. THE CONTACT SUFFERED A HEAD INJURY THAT REQUIRED MEDICAL ATTENTION. THE VEHICLE WAS COMPLETELY DES... Read more

Crash 1 injured

Incident date: May 22, 2015

BOTH VALVE COVER GASKETS OR LEAKING OIL ONTO THE HOT MANIFOLDS, COULD CAUSE A ENGINE FIRE. CAR HAS ONLY 21000 MILES ON IT

Incident date: May 1, 2014

2004 CHEVROLET MONTE CARLO. CONSUMER WRITES IN REGARDS TO IGNITION SWITCH WAS REPLACED TWICE. *SMD

Incident date: Jun 13, 2014

TL* THE CONTACT OWNS A 2004 CHEVROLET MONTE CARLO. WHILE DRIVING AT VARIOUS SPEEDS, THE VEHICLE STALLED AND THE CONTACT LOST CONTROL OF THE VEHICLE CAUSING A CRASH. THE AIR BAGS DEPLOYED. A POLICE REPORT WAS FILED. THE CONTACT SUSTAINED INJURIES TO THE LEFT LEG AND THE RIGHT SHOULDER BLADE THAT REQU... Read more

Crash 1 injured

Incident date: Feb 14, 2012

TL* THE CONTACT OWNS A 2004 CHEVROLET MONTE CARLO. THE CONTACT RECEIVED NOTIFICATION OF NHTSA CAMPAIGN NUMBER:14V400000 (ELECTRICAL SYSTEM); HOWEVER, WHILE DRIVING AT 5 MPH, THE VEHICLE STALLED AND THE POWER STEERING SEIZED. ALSO THE ENTIRE WARNING PANEL ILLUMINATED AND ALL ELECTRICAL POWER SEIZED. ... Read more

Showing 50 of 275 complaints.

EPA Fuel Economy, 2004 CHEVROLET MONTE CARLO

Trim / Engine	City MPG	Highway MPG	Combined MPG	Fuel Type	Annual Fuel Cost
3.4L 6-cyl, Automatic 4-spd (Front-Wheel Drive)	19.0	29.0	22.0	Regular	$2,800
3.8L 6-cyl, Automatic 4-spd (Front-Wheel Drive)	18.0	28.0	21.0	Regular	$2,950
3.8L 6-cyl, Automatic 4-spd (Front-Wheel Drive)	16.0	26.0	20.0	Premium	$3,800

CO2 Emissions: -1.0 g/mile (Midsize Cars)

Source: U.S. Environmental Protection Agency (EPA). Actual fuel economy may vary based on driving conditions.

Technical Service Bulletins, 2004 CHEVROLET MONTE CARLO

592 manufacturer communications from 416 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

Component	Bulletins
350000 EQUIPMENT	78
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL	64
110000 ELECTRICAL SYSTEM	60
060000 ENGINE AND ENGINE COOLING	34
353000 EQUIPMENT:ELECTRICAL	29
356000 EQUIPMENT ADAPTIVE/MOBILITY	29
118000 ELECTRICAL SYSTEM:SOFTWARE	23
060000 ENGINE (PWS)	22

110000 ELECTRICAL SYSTEM

This bulletin provides information for electrical ground repairs using new General Motors replacement fasteners with conductive finish.

060000 ENGINE AND ENGINE COOLING

This technical bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended crank or misfire, MIL with DTCs, and explains how Top Tier fuels shou

060000 ENGINE AND ENGINE COOLING

This service bulletin provides service information to technicians on guidelines to replace Oil Cooler, Oil Cooler Lines and Oil Tank if the engine was replaced where large amounts of debris has flowed throughout the oiling system.

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This bulletin provides information for use on a Product Assistance Claim (PAC), which is formerly known as a Product Allegation Resolution (PAR) claim.

100000 POWER TRAIN

This PI bulletin advises the technician on the proper way to install the pistons in an engine.

060000 ENGINE AND ENGINE COOLING

This PI bulletin advises the technician on the proper way to install the pistons in an engine.

120000 EXTERIOR LIGHTING

This informational bulletin provides information for dealers/technicians on Headlamp, Tail Lamp, License Lamp or Fog/Driving Lamp Damage.

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This Preliminary Information communication provides information to the technician about vibration complaints that are one of the most challenging complaints to accurately diagnose and repair. Technician will need to use Pico Oscilloscope Di

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This service bulletin provides information on Concerns or Questions Regarding Installation of Dealer Installed Accessories.

350000 EQUIPMENT

This service bulletin provides information on Concerns or Questions Regarding Installation of Dealer Installed Accessories.

200000 WHEELS

This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure when diagnosing vibration concerns.

100000 POWER TRAIN

This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure when diagnosing vibration concerns.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure when diagnosing vibration concerns.

020000 SUSPENSION

This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure when diagnosing vibration concerns.

010000 STEERING

This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure when diagnosing vibration concerns.

200000 WHEELS

This service bulletin provides information about the Hunter wheel Road Force balancers that should be utilized for all repairs requiring balance and Road Force measurement.

138000 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM

This Preliminary Information communication provides information to the technician about vehicles that the Heater-Vent-Air Conditioning blows warm air. Before calling General Motors Technical Assistance Center technician will need to have hi

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This service bulletin provides information for dealers on how to submit a product information report (PIR) (Canada Only).

117100 ELECTRICAL SYSTEM:INSTRUMENT PANEL:SPEEDOMETER/ODOMETER

This informational bulletin provides information for the IPC odometer programming method quick reference guide.

350000 EQUIPMENT

This informational bulletin provides information for the IPC odometer programming method quick reference guide.

110000 ELECTRICAL SYSTEM

This informational bulletin provides information for the IPC odometer programming method quick reference guide.

100000 POWER TRAIN

The service bulletin advises the tech of a normal transmission shift condition and the delay in throttle response when the throttle plate is opened rapidly and advises the customer that it is normal for the delay.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides graphics, information and guidelines for engine component wear to assist service personnel as a guideline to perform necessary engine repairs and prevent unnecessary engine replacement.

060000 ENGINE (PWS)

This Preliminary information communicates information that will need to be provided to TAC to aid in diagnosing if a vehicle comes in with misfire and DTC Codes P0300 - P0308 and/or P050D

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This Preliminary Information communication provides information to the technician about vehicles that have an unusual noise and is difficult to identify, isolate or pinpoint. Technician should get record a sound clip or take a video of the

200000 WHEELS

This service bulletin provides information about the Hunter wheel Road Force balancers that should be utilized for all repairs requiring balance and Road Force measurement.

061600 ENGINE AND ENGINE COOLING:ENGINE:ENGINE CONTROL MODULE (ECU/ECM)

This Preliminary information communicates information that will need to be provided to TAC to aid in diagnosing if a vehicle comes in with misfire and DTC Codes P0300 - P0308 and/or P050D

060000 ENGINE AND ENGINE COOLING

This diagnostic tip bulletin provides additional information on how to diagnose a possible valve, lifter or camshaft issue.

060000 ENGINE AND ENGINE COOLING

This diagnostic tip bulletin provides additional information on how to diagnose a possible valve, lifter or camshaft issue.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides service information on new torque specification and installation procedure for ACDelco Spin-On Oil Filters.

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This warranty administration bulletin provides information regarding the field action courtesy transportation policy.

120000 EXTERIOR LIGHTING

This service bulletin provides information for dealers/technicians on Exterior Lamp Condensation and Water Leaks and Replacement Guidelines.

353720 EQUIPMENT:ELECTRICAL:ACCESSORY GENERATOR:OUTLETS/RECEPTACLE

This Preliminary information communicates information that will need to be provided to TAC to aid in diagnosing if a vehicle comes in with misfire and DTC Codes P0300 - P0308 and/or P050D

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This Warranty Administration bulletin provides retail and wholesale service personnel with the policies/procedures and the warranty transaction submission procedures that support the Personal Property Damage process.

138220 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:REAR WINDOW:ELECTRICAL HEATING ELEMENT

This Preliminary information communicates to the technician the need to inspect the induction system for potential icing issues in very cold ambient temperatures. To allow the ice to melt so that it can be drained from the related component

060000 ENGINE AND ENGINE COOLING

This service bulletin provides diagnostic tips/steps on testing for possible EVAP leaks in the system to correct a customer concern of an MIL Illuminated with DTCs P0442 and/or P0455 Set.

190000 TIRES

This Preliminary Information communication provides information to the technician about changing the tire and wheel size on vehicles. General Motors will only support a tire calibration for tires that have been sized, tested and designed fo

200000 WHEELS

060000 ENGINE AND ENGINE COOLING

110000 ELECTRICAL SYSTEM

This service bulletin provides information on Module Harvesting.

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This service bulletin provides information for dealers on how to submit a product information report (PIR) (Canada Only).

980000 UNKNOWN OR OTHER

This Preliminary Information communication provides information to the technician that General Motors and General Motors of Canada Company do not support cross border sales. The General Motors of Canada Customer Care Centre is the sole auth

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This service bulletin provides information on Handling Requests for Modifications to Permanently Import/Export Vehicles Between the U.S. and Canada.

100000 POWER TRAIN

This service bulletin provides information on OEM and Remanufactured Engine and Automatic Transmission/Transaxle Identification.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides information on OEM and Remanufactured Engine and Automatic Transmission/Transaxle Identification.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides service information on new torque specification and installation procedure for ACDelco Spin-On Oil Filters.

100000 POWER TRAIN

This diagnostic tip advises the tech not to separate the flexplate from the torque convertor or damage my occur if the engine is started while diagnosing for noise from the engine or transmission.

100000 POWER TRAIN

This Preliminary Information communication provides information to the technician to not remove the torque converter bolts and start the engine as this may cause damage to the torque converter of the crankshaft on vehicles equipped with an

060000 ENGINE AND ENGINE COOLING

This bulletin provides information on tools available to find an intake vacuum leak or exhaust leak to correct a condition of MIL Illuminated with Multiple Fuel Trim and/or Oxygen Sensor Codes Set.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides service information on new torque specification and installation procedure for ACDelco Spin-On Oil Filters.

138000 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM

160000 STRUCTURE

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This bulletin provides information for use on a Product Assistance Claim (PAC), which is formerly known as a Product Allegation Resolution (PAR) claim.

060000 ENGINE (PWS)

This service bulletin provides policy information on warranty administration guidelines for multiple repairs with independent causes (GM Canada Dealers Only).

353000 EQUIPMENT:ELECTRICAL

This service bulletin provides policy information on warranty administration guidelines for multiple repairs with independent causes (GM Canada Dealers Only).

060000 ENGINE AND ENGINE COOLING

This service bulletin provides service information on new torque specification and installation procedure for ACDelco Spin-On Oil Filters.

200000 WHEELS

190000 TIRES

200000 WHEELS

190000 TIRES

070000 FUEL SYSTEM, GASOLINE

This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester and

030000 SERVICE BRAKES, HYDRAULIC

061520 ENGINE AND ENGINE COOLING:ENGINE:OIL/LUBRICATION:FILTER/SCREEN

This service bulletin provides service information on new torque specification and installation procedure for ACDelco Spin-On Oil Filters.

199000 TIRES:PRESSURE MONITORING AND REGULATING SYSTEMS

This service bulletin provides information for accurate tire pressures that ensure the safe handling and appropriate ride characteristics of GM cars and trucks.

060000 ENGINE AND ENGINE COOLING

This Preliminary information communicates information that will need to be provided to TAC to aid in diagnosing if a vehicle comes in with misfire and DTC Codes P0300 - P0308 and/or P050D

356230 EQUIPMENT ADAPTIVE/MOBILITY:VEHICLE CONTROLS:STEERING

This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure, when diagnosing vibration concerns.

350000 EQUIPMENT

This Preliminary Information communication provides information to the technician about installing General Motors Accessory parts/kits. Technicians should refer to Service Information for information regarding most accessories. Technician

356000 EQUIPMENT ADAPTIVE/MOBILITY

This service bulletin provides information for dealers/technicians on Exterior Lamp Condensation and Water Leaks and Replacement Guidelines.

350000 EQUIPMENT

This service bulletin provides information for dealers/technicians on Exterior Lamp Condensation and Water Leaks and Replacement Guidelines.

120000 EXTERIOR LIGHTING

This service bulletin provides information for dealers/technicians on Exterior Lamp Condensation and Water Leaks and Replacement Guidelines.

110000 ELECTRICAL SYSTEM

This service bulletin provides diagnostic tips/steps on testing for possible EVAP leaks in the system to correct a customer concern of an MIL Illuminated with DTCs P0442 and/or P0455 Set.

071410 FUEL SYSTEM, GASOLINE:STORAGE:EVAPORATIVE EMISSIONS:CANISTER

This service bulletin provides diagnostic tips/steps on testing for possible EVAP leaks in the system to correct a customer concern of an MIL Illuminated with DTCs P0442 and/or P0455 Set.

350000 EQUIPMENT

This service bulletin provides information for dealers on how to submit a product information report (PIR) (Canada Only).

160000 STRUCTURE

350000 EQUIPMENT

200000 WHEELS

070000 FUEL SYSTEM, GASOLINE

This Preliminary Information communication provides information to the technician about engine block of possible cylinder bore damage, scoring or out of round as the possible cause of engine oil consumption, misfire, cylinder leakage or blo

350000 EQUIPMENT

This bulletin provides information for use on a Product Assistance Claim (PAC), which is formerly known as a Product Allegation Resolution (PAR) claim.

061560 ENGINE AND ENGINE COOLING:ENGINE:OIL/LUBRICATION:PRESSURE/TEMPERATURE SENSOR

350000 EQUIPMENT

This Preliminary information communicates the use of Winter grade fuel during the warm months of 2020 and the potential rivability issues that it can cause. The ongoing Coronavirus (COVID-19) pandemic has caused significant reductions in

190000 TIRES

200000 WHEELS

060000 ENGINE AND ENGINE COOLING

This Preliminary information communicates information that will need to be provided to TAC to aid in diagnosing if a vehicle comes in with misfire and DTC Codes P0300 - P0308 and/or P050D

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This bulletin provides information for use on a Product Assistance Claim (PAC), which is formerly known as a Product Allegation Resolution (PAR) claim.

060000 ENGINE (PWS)

This Preliminary Information communication provides information to the technician about finding needle bearings during an oil change. Technician will gain access to the roller rockers to inspect them. Only replace the roller rocker that is

350000 EQUIPMENT

138000 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

355100 EQUIPMENT:OTHER:LABELS

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

060000 ENGINE (PWS)

This Preliminary information communicates information that will need to be provided to TAC to aid in diagnosing if a vehicle comes in with misfire and DTC Codes P0300 - P0308 and/or P050D

110000 ELECTRICAL SYSTEM

This informational bulletin provides information for the IPC odometer programming method quick reference guide.

070000 FUEL SYSTEM, GASOLINE

110000 ELECTRICAL SYSTEM

This SKU is an EGR Valve. The customer communication requested return of unsold inventory to inspect the electrical leads in the motor. The leads may become worn leading to voltage spikes which can cause a fault and engine light to come o

110000 ELECTRICAL SYSTEM

This SKU is an HVAC Air Door Actuator. The customer communication requested return of unsold inventory to inspect the housing. There may be a gap between the 2 halves of the housing causing the actuator to bind and a loss of HVAC air door

350000 EQUIPMENT

110000 ELECTRICAL SYSTEM

060000 ENGINE AND ENGINE COOLING

Showing 100 of 592 bulletins.

NHTSA Safety Investigations, CHEVROLET MONTE CARLO

Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.

EA, Closed , Model Year: 1995

DEGRADED BRAKING PERFORMANCE

There is no summary currently available

PE, Closed , Model Year: 1996

DEGRADED BRAKING PERFORMANCE

DP, Closed , Model Year: 1982

STALLING

CHEVROLET MONTE CARLO - All Years Overview

Complete safety history for the CHEVROLET MONTE CARLO across all model years (1970, 2007).

121 Total Recalls

2,965 Total Complaints

3 Investigations

204 Reported Crashes

204 Reported Fires

24 Reported Deaths

CHEVROLET MONTE CARLO - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year	Recalls	Complaints
2010	0	6	View
2008	0	3	View
2007	2	54	View
2006	2	146	View
2005	4	155	View
2004 (current)	7	275
2003	9	204	View
2002	7	319	View
2001	8	417	View
2000	8	332	View
1999	5	170	View
1998	5	129	View
1997	3	218	View
1996	3	255	View
1995	5	244	View
1991	1	1	View
1990	1	0	View
1988	2	5	View
1987	3	9	View
1986	4	6	View
1985	2	7	View
1984	3	3	View
1983	2	1	View
1982	2	2	View
1981	2	2	View
1980	4	0	View
1979	5	0	View
1978	8	0	View
1977	3	0	View
1976	4	0	View
1975	2	0	View
1974	3	1	View
1973	1	0	View
1970	1	0	View

Other CHEVROLET Models

Model	Recalls	Complaints
SUBURBAN	246	10,458	View
TAHOE	240	12,622	View
MALIBU	216	29,080	View
SILVERADO 1500	200	22,534	View
CORVETTE	187	6,308	View
CAMARO	179	4,298	View
SILVERADO	159	10,964	View
SILVERADO 3500	152	1,409	View

Vehicle Safety

Consumer Safety

Infrastructure

Public Health

2004 CHEVROLET MONTE CARLO

Complaint Statistics

Top Reported Components

EPA Fuel Economy, 2004 CHEVROLET MONTE CARLO

Technical Service Bulletins, 2004 CHEVROLET MONTE CARLO

Most Affected Components

NHTSA Safety Investigations, CHEVROLET MONTE CARLO

CHEVROLET MONTE CARLO - All Years Overview

CHEVROLET MONTE CARLO - Year by Year

Other CHEVROLET Models