1996 CHEVROLET G20

5 recalls — 9 complaints

07E088000 Oct 24, 2007
EQUIPMENT
CERTAIN HONEYWELL FRAM RACING BRAND HP4 AND HP8 OIL FILTERS THAT WERE MANUFACTURED FROM MAY 25, 2006, THROUGH SEPTEMBER 14, 2007, AND SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR VEHICLES LIST ABOVE. THE AFFECTED FILTERS ARE MARKED WITH A DATE CODE A61451 THROUGH A72571 SEQUENTIALLY. THE DATE CODE AND PART NUMBER APPEAR ON THE FILTER HOUSING. FRAM RACING HP4 AND HP8 OIL FILTERS NOT BEARING A DATE CODE IN THIS RANGE ARE NOT AFFECTED BY THIS RECALL. THE GASKET OF THE OIL FILTER BECOMES MORE PLIABLE UNDER HIGH TEMPERATURES AND PRESSURES.
Remedy: HONEYWELL WILL REPLACE THE AFFECTED OIL FILTERS FREE OF CHARGE. THE RECALL BEGAN DURING NOVEMBER 2007. OWNERS CAN CONTACT FRAM CUSTOMER SERVICE TOLL-FREE AT 1-800-890-2075.
121,680 vehicles affected
06E043000 May 19, 2006
FUEL SYSTEM, GASOLINE
CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CERTAIN SCHOOL BUSES. (TO SEE THE SCHOOL BUS ENGINE SIZES, CLICK ON "DOCUMENT SEARCH" AND THEN "BUS APPLICATIONS"). THE CONNECTOR ON THE FUEL FILTER WAS NOT MANUFACTURED TO HONEYWELL'S SPECIFICATION. AS A RESULT, THE O-RING MAY NOT SEAT CORRECTLY ON THE FUEL LINE.
Remedy: HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).
88,303 vehicles affected
99I006000 Jul 19, 1999
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP
THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH THE SAFETY ACT. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. VEHICLE DESCRIPTION: CERTAIN LIGHT DUTY PICKUP TRUCKS, SPORT UTILITY VEHICLES, OR MINIVANS EQUIPPED WITH 3-SENSOR ABS (ANTILOCK BRAKING SYSTEM) EBC4 UNITS.
Remedy: DEALERS WILL MODIFY THE COMPUTER PROGRAM WHICH OPERATES THE ABS UNIT ON SOME VEHICLES, OR REPLACE THE COMPUTER ON OTHERS TO IMPROVE THE PERFORMANCE OF THE ABS ON THESE SURFACES.
2,400,000 vehicles affected
96V186000 Sep 26, 1996
ELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERS
WATER INTRUSION INTO THE KICK PANEL AREAS IN FRONT OF BOTH THE DRIVER AND PASSENGER DOORS CAN CAUSE A CORROSION PATH BETWEEN THE BATTERY FEED AND THE ELECTRICAL GROUND.
Remedy: DEALERS WILL REPLACE THE 25 AMP CIRCUIT BREAKERS WITH 25 AMP FUSES IN THE FUSE BLOCK; REMOVE A TEMPORARY PAPER FUSE-BLOCK COVER; INSTALL A PLASTIC SHIELD OVER THE FUSE BLOCK; REPLACE AND REORIENT THE POWER DOOR LOCK RELAY (IF EQUIPPED); INSPECT THE REMOTE KEYLESS ENTRY MODULE (IF EQUIPPED) FOR SIGNS OF CORROSION, REPLACE IF CORRODED, AND REORIENT IT; AND APPLY ADDITIONAL BODY SEALER IN KEY AREAS.
20,689 vehicles affected
96V187000 Sep 26, 1996
STEERING:LINKAGES
THE STEERING LINKAGE ASSEMBY CONTAINS A RELAY ROD TAPERED-STUD ATTACHMENT NUT THAT WAS NOT TORQUED TO PROPER SPECIFICATIONS.
Remedy: DEALERS WILL REMOVE THE EXISTING CRIMPED NUT AND INSTALL A NEW NUT TORQUED TO SPECIFICATIONS.
8,340 vehicles affected
TIRES Sep 18, 2000
4 FIRESTONE ATX LT225/75R15 INSTALLED AS A REPLACEMENT ON 02/12/1998, MILEAGE ON CHEV G20 CONVERSION VAN WAS 46327. BLOWOUT ON 06/22/1999, MILEAGE 69918. PURCHASED 1 NEW FIRESTONE ATX TIRE. BECAUSE OF ANOTHER BLOWOUT ON 03/02/2000, 2 NEW FIRESTONE ATX TIRES WERE PURCHASES, HOWEVER, RECEIPT NOW SHOWS P225/75R15. ON 04/21/2000 ANOTHER BLOWOUT OCCCURRE AND WE PURCHASED 1 MORE FIRESTONE ATX TIRE. RECEIPT SHOWS P225/75/R15. IN TOTAL, WE HAVE HAD 3 BLOWOUTS ON FIRESTONE ATX TIRES, ALL BLOWOUTS WERE ON THE SAME VAN. TIRES AFFECTED WERE IN DIFFERENT LOCATIONSON THE VAN. 2 BLOWOUTS OCCURRED GOING 70 MPH; ONE OCCURRED AT 11 PM AT NIGHT, THE OTHER 10 AM IN THE MORNING. THE THIRD OCCURRED ON CITY BY-PASS ROAD ABOUT 5 PM. VAN HAS HAD REGULAR MAINTENANCE AT CHEVY DEALER; I HAVE RECEIPTS SHOWING REGULAR TIRE CHECKS AND ROTATIONS. WE HAVE REMOVED THE FIRESTONE ATX TIRES FROM OUR VAN AND HAVE REPLACED THEM WITH COMPETITOR TIRES. I HAVE RETAINED THE FIRESTONE TIRES--THEY HAVE LESS THAN 4,000 MILES ON THEM...THANKS FOR YOUR HELP, AND "LISTENING". *AK( DOT NUMBER: UNKNOWN TIRE SIZE: P255/75R15 )
TIRES Sep 14, 2000
4 FIRESTONE ATX LT225/75R15 INSTALLED AS A REPLACEMENT ON 02/12/1998, MILEAGE ON CHEV G20 CONVERSION VAN WAS 46327. BLOWOUT ON 06/22/1999, MILEAGE 69918. PURCHASED 1 NEW FIRESTONE ATX TIRE. BECAUSE OF ANOTHER BLOWOUT ON 03/02/2000, 2 NEW FIRESTONE ATX TIRES WERE PURCHASES, HOWEVER, RECEIPT NOW SHOWS P225/75R15. ON 04/21/2000 ANOTHER BLOWOUT OCCCURRE AND WE PURCHASED 1 MORE FIRESTONE ATX TIRE. RECEIPT SHOWS P225/75/R15. IN TOTAL, WE HAVE HAD 3 BLOWOUTS ON FIRESTONE ATX TIRES, ALL BLOWOUTS WERE ON THE SAME VAN. TIRES AFFECTED WERE IN DIFFERENT LOCATIONSON THE VAN. 2 BLOWOUTS OCCURRED GOING 70 MPH; ONE OCCURRED AT 11 PM AT NIGHT, THE OTHER 10 AM IN THE MORNING. THE THIRD OCCURRED ON CITY BY-PASS ROAD ABOUT 5 PM. VAN HAS HAD REGULAR MAINTENANCE AT CHEVY DEALER; I HAVE RECEIPTS SHOWING REGULAR TIRE CHECKS AND ROTATIONS. WE HAVE REMOVED THE FIRESTONE ATX TIRES FROM OUR VAN AND HAVE REPLACED THEM WITH COMPETITOR TIRES. I HAVE RETAINED THE FIRESTONE TIRES--THEY HAVE LESS THAN 4,000 MILES ON THEM...THANKS FOR YOUR HELP, AND "LISTENING". *AK( DOT NUMBER: UNKNOWN TIRE SIZE: P255/75R15 )
VISIBILITY:REARVIEW MIRRORS/DEVICES:EXTERIOR Nov 23, 1999
EXTERIOR SIDE VIEW MIRRORS - BOTH SIDES VIBRATE AT INCREASE IN SPEED, LOSS OF VISIBILITY TO REAR VIEW. *AK
SUSPENSION:FRONT Jun 30, 1999
VAN IS VERY HARD TO CONTROL. IT WHIPS FROM SIDE TO SIDE EVEN ON SMOOTH ROADS. WHEN ON ROUGH ROAD THE FRONT END SHAKES VIOLENTLY AND SOUND LIKE THE FRONT END IS FALLING OUT. VAN HAS BEEN TAKEN TO ATZENHOFFER CHEVROLET IN VICTORIA, TX SEVERAL TIMES. OUTCOME IS ALWAYS THE SAME. "THAT IS THE WAY IT IS AND THERE IS NOTHING WE CAN DO ABOUT IT." THANKFULLY WE HAVE HAD NO ACCIDENTS AS A RESULT OF THESE PROBLEMS. WE DESPERATELY WANT THESE PROBLEMS FIXED BEFORE SOMETHING BAD DOES HAPPEN. CHEVROLET DOESNT SEEM TO KNOW HOW TO FIX IT, MAYBE YOU CAN HELP SOLVE THE PROBLEM. *AK
VISIBILITY:REARVIEW MIRRORS/DEVICES:EXTERIOR May 5, 1999
LEFT AND RIGHT SIDE MIRRORS VIBRATE WHILE DRIVING, THEY HAVE BEEN REPLACED PREVIOUSLY. NM
STRUCTURE:BODY:DOOR:HINGE AND ATTACHMENTS May 5, 1999
DOOR HINGES ON REAR AND SIDE FRONT CARGO DOORS FAIL TO KEEP DOORS OPEN WHEN ON AN INCLINE OR WHEN A SLIGHT WIND BLOWS. NM
AIR BAGS:FRONTAL Jun 11, 1998
WHILE PULLING FROM A STOP SIGN VEHICLE WAS STRUCK ON THE LEFT SIDE CORNER PANEL SPEED WAS UNDER 20 MPH. DRIVER'S SIDE AIR BAG DID NOT DEPLOY, BUT PASSENGER'S SIDE DID. *AK
Crash
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP May 27, 1998
CONSUMER WAS COMING TO A STOP SIGN WHEN APPLIED THE BRAKE PEDAL. WHILE APPLYING THE BRAKES FELT A QUICK POPPING SENSATION. THE BRAKE PEDAL STAYED HARD, BUT IT DID NOT STOP THE VEHCILE. VEHICLE KEPT ON GOING. DEALER NOTIFIED. *AK
SEAT BELTS:REAR/OTHER Dec 2, 1996
THE REAR PASSENGER'S SEAT BELT DOES NOT CORRECTLY FIT. THE BELT LAYS ON THE PASSENGER'S FACE AND NOT ON THE SHOULDER. THAT IS VERY DANGEROUS TO THAT PERSON. *AK