Showing 120 recalls for KAWASAKI
THE REAR SWING-ARM WELDS CAN BREAK, ALLOWING ONE OR BOTH OF THE SWING-ARM BEAMS TO SEPARATE FROM THE MAIN CASTING.
5,530 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP.
Consequence: IF THE SWING-ARM SEPARATES, THE RIDER COULD LOSE CONTROL OF THE MOTORCYCLE.
Remedy: DEALERS WILL REPLACE THE SWING-ARM ON THESE MOTORCYCLES.
THE HEX NUT WHICH SECURES THE DRIVE CHAIN SPROCKET TO THE TRANSMISSION OUTPUT SHAFT MAY BECOME LOOSE.
8,817 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP.
Consequence: CONTINUED USE OF THE MOTORCYCLE MAY CAUSE THE NUT ANDSPROCKET TO FALL OFF RESULTING IN LOSS OF VEHICLE CONTROL AND AN ACCIDENT.
Remedy: DEALERS WILL REPLACE THE NUT AND WASHER AS A SET WITH A NEW NUT AND REDESIGNED WASHER.
THE REAR BRAKE HOSE FROM THE MASTER CYLINDER TO THE CALIPER CAN CONTACT THE REAR DISC BRAKE, POSSIBLY ABRADING THE HOSE.
1,760 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP.
Consequence: ABRASION OF THE REAR BRAKE HOSE CAN CAUSE BRAKE FLUIDLEAKAGE, WHICH WOULD RESULT IN LOSS OF REAR BRAKE EFFECTIVENESS.
Remedy: REROUTE REAR BRAKE HOSE TO AVOID ABRASION FROM THE REAR DISC BRAKE.
A MISALIGNMENT OF AN OIL SUPPLY HOLE IN A BUSHING PREVENTS OIL DELIVERY TO A PORTION OF THE CLUTCH ACTIVATING MECHANISM.
1,879 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP.
Consequence: INCONSISTENT CLUTCH OPERATIONS CAUSED BY LACK OF OILDELIVERY TO CLUTCH ACTIVATING MECHANISM COULD CAUSE UNEXPECTED LOSS OF VEHICLECONTROL.
Remedy: REPLACE DEFECTIVE NEEDLE BEARING RACES AS NECESSARY.
MISMACHINING OF LOWER CRANKCASE HAS CAUSED THE OIL FILTER CASE TO BE POSITIONED INCORRECTLY. THIS MISALIGNMENT STRESSES THE OIL AND WATER PUMPS AND COULD CAUSE ONE OR THE OTHER TO FAIL.
200 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP.
Consequence: FAILURE OF THE OIL PUMP OR WATER PUMP DRIVES COULD CAUSE EXTENSIVE INTERNAL ENGINE DAMAGE AND FAILURE DUE TO LACK OF LUBRICATION OR COOLING WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL.
Remedy: CORRECT LOWER CRANKSHAFT MISMACHINING TO PREVENT ENGINE DAMAGE.
BOLTS THAT SECURE HANDLEBARS TO THEIR HOLDERS CAN LOOSEN OR FRACTURE.
1,953 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP.
Consequence: HANDLE BARS COULD SEPARATE FROM THE HOLDER RESULTING INLOSS OF DRIVER CONTROL WITH POTENTIAL FOR AN ACCIDENT.
Remedy: REPLACE HOLDER ASSEMBLY WITH REVISED HOLDER DESIGN THAT USES TWO BOLTS.
FAILURE OF THE BACKREST MOUNTING ARMS DUE TO IMPROPER HEAT TREATMENT.
78 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP.
Consequence: BACKREST MAY BREAK FROM WEIGHT OF PASSENGER DURINGACCELERATION, POSSIBLY INJURING PASSENGER.
Remedy: CUSTOMERS WILL BE REQUESTED TO RETURN BACKREST AND RECEIVE A REFUND FOR THE FULL PURCHASE PRICE.
REAR WHEEL HUB DAMPER MAY SLIP OUT OF POSITION AND BECOME DAMAGED DURING HARD ACCELERATION, ALLOWING EXCESSIVE MOVEMENT BETWEEN THE HUB COUPLING AND THE REAR WHEEL HUB.
1,497 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP.
Consequence: DAMPER COULD DETERIORATE COMPLETELY AND REAR WHEEL HUBOR TRANSMISSION GEARS MAY BREAK, WHICH COULD RESULT IN LOSS OF CONTROL AND ANACCIDENT.
Remedy: REPLACE DAMPER, IF DAMAGED; REMOVE OIL ON REAR HUB AND SPROCKET CARRIER; AND INSTALL SPACERS IN SPROCKET CARRIER TO KEEP REAR HUB DAMPER FROM DEFORMING.
RUBBER HOSES CONNECTING FUEL TANK TO EVAPORATIVE EMISSION CONTROL SYSTEM FUEL SEPARATOR ARE INCORRECTLY INSTALLED.
450 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP.
Consequence: THIS COULD ALLOW FUEL TO BE PUMPED ONTO THE FUEL TANK.ALSO, MOTORCYCLES WILL NOT COMPLY TO APPLICABLE CALIFORNIA EVAPORATIVE EMISSIONCONTROL STANDARDS.
Remedy: RECONNECT HOSES TO PROPER LOCATIONS AND INSTALL CORRECT VACUUM HOSE ROUTING DIAGRAMS.
KAWASAKI ZX750 (1987) — SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS
LEFT HAND FRONT HYDRAULIC BRAKE HOSE CONTACTS SPEEDOMETER CABLE HOUSING.
5,800 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP.
Consequence: THIS CONTACT COULD EVENTUALLY WEAR THE HOSE ENOUGH TOCAUSE LEAKAGE.
Remedy: INSTALL A GUIDE TO ROUTE THE SPEEDOMETER CABLE HOUSING AWAY FROM THE BRAKE HOSE.
THE REAR BRAKE PEDAL MAY PREVENT THE MASTER CYLINDER PISTON FROM RETURNING TO ITS PROPER POSITION CAUSING REAR BRAKE DRAG. CONSEQUENCE OF DEFECT: BRAKES CAN OVERHEAT, REQUIRING GREATER STOPPING DISTANCE, AND POSSIBLY RESULT IN LOSS OF CONTROL.
650 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP.
Remedy: REPLACE THE BRAKE PEDAL.
DISPLACEMENT OF THE FUEL HOSE DURING ASSEMBLY. AT OR NEAR FULL THROTTLE, A ROLLER ON THE FAST IDLE ARM OF THE THROTTLE LINKAGE CAN CATCH BEHIND ONE OF THE FUEL LINES, CAUSING THE THROTTLE TO STICK WIDE OPEN.
2,639 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP.
Remedy: THE FUEL PRESSURE REGULATOR WILL BE REPOSITIONED IN ITS MOUNTING BRACKET AND THE FUEL LINE WILL BE CORRECTLY ROUTED.
REAR WHEEL COULD LOCK BECAUSE A LOCKNUT ON REAR HUB COUPLING ASSEMBLY MAY NOT BE SECURELY FASTENED.
5,946 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP.
Remedy: DEALER WILL INSPECT THE REAR HUB COUPLING ASSEMBLY AND SECURE THE LOCK NUTS BY TIGHTENING THEM. ALSO, A REMINDER LABEL WILL BE INSTALLED ON THE SWING ARM.
DUE TO A MANUFACTURING DEFECT, THE FRONT WHEEL MAY DEVELOP CRACKS NEAR THE CONNECTION OF SPOKES AND THE HUB. CONTINUED USE COULD RESULT IN COMPLETE WHEEL FAILURE.
1,301 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP.
Remedy: DEALER WILL INSPECT FOR THE DEFECT AND REPLACE THE WHEEL IF NECESSARY.
ON SOME OF THESE VEHICLES, THE ELECTRICAL WIRING MAY HAVE BEEN IMPROPERLY ROUTED AND THE WIRES COULD BE SEVERELY PINCHED BY THE SEAT.
1,200 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP.
Remedy: THE DEALER WILL INSPECT THE WIRING SYSTEM AND RELOCATE, IF NECESSARY, TO PREVENT WIRES FROM BEING PINCHED.
THE BALANCE WEIGHTS WHICH ARE ATTACHED TO THE FRONT WHEEL OF THE MOTORCYCLE MAY CAUSE THE FRONT TIRE TO LEAK AIR SLOWLY. IF THE AIR PRESSURE GETS LOW ENOUGH, THE TIRE MAY SHIFT ON THE RIM AND DEFLATE RAPIDLY.
11,978 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP.
Remedy: EXISTING WEIGHTS WILL BE REPLACED WITH NEW WEIGHTS THAT WILL NOT INTERFERE WITH THE SEALING PROPERTIES OF THE TIRE.
THE BOLT WHICH SECURES THE DRIVE CHAIN SPROCKET TO THE TRANSMISSION OUTPUT SHAFT MAY LOOSEN DURING NORMAL OPERATION. IF THIS BOLT COMES LOOSE, THE SPROCKET MAY SEPARATE FROM THE SHAFT, RESULTING IN LOCK-UP OF REAR WHEEL.
14,677 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP.
Remedy: DEALER WILL ENSURE THAT THE PROPER TORQUE (58 FT. LB.) IS APPLIED TO THE BOLT AND A SYSTEM OF INTERLOCKING WASHERS WILL BE INSTALLED TO PREVENT THE BOLT FROM LOOSENING. THIS WILL BE DONE WITHOUT CHARGE TO OWNER.
ON THE INVOLVED VEHICLES, THE TUBES MAY HAVE BEEN IMPROPERLY VULCANIZED, CAUSING EITHER THE VALVE STEMS TO SEPARATE FROM THE VALVE STEM BASES, THE VALVE STEM BASES TO SEPARATE FROM THE TUBE, OR THE SEAMS OF THE TUBES TO SEPARATE. TUBE FAILURE COULD OCCUR, CAUSING A SUDDEN LOSS OF AIR.
3,654 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP.
Remedy: DEALER WILL REPLACE BOTH FRONT AND REAR TUBES ON ALL AFFECTED VEHICLES.
7,200 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP.
450 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP.