Showing 424 recalls for BLUE BIRD
THE POWER STEERING HOSE WITH A CRIMPED END FITTING WAS IMPROPERLY MANUFACTURED.
194 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: THE END FITTING CAN BLOW-OFF RESULTING IN A LOSS OF POWER ASSISTED STEERING CAUSING INSUFFICIENT STEERING CONTROL WHICH INCREASES THE POTENTIAL FOR A VEHICLE ACCIDENT.
Remedy: OWNERS ARE REQUESTED TO INSPECT THE POWER STEERING HOSE FOR THE SUSPECT HOSES (IDENTIFIABLE BY DATE CODE) AND REPLACE HOSES AS NECESSARY.
BLUE BIRD CSFE (1995) — SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS
INTERFERENCE BETWEEN THE HYDRAULIC BRAKE HOSES OR BLEEDER VALVES AND THE "REYCO" AIR SUSPENSION COMPONENTS CAN OCCUR CAUSING FAILURE OF ONE OF THE HYDRAULIC FITTINGS.
32 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: FAILURE OF THE HYDRAULIC FITTINGS CAN CAUSE A LOSS OF BRAKE FLUID RESULTING IN LOSS OF BRAKES INCREASING THE RISK OF A VEHICLE ACCIDENT.
VEHICLE DESCRIPTION: SCHOOL BUSES EQUIPPED WITH BOSTROM DRIVER'S SEAT MODEL F222 OR BOSTRUM "ROUTEMASTER" SEAT. BLUE BIRD OPTION 2821 OR 2824. THE SEAT PEDESTALS ARE FATIGUE CRACKING ADJACENT TO THE WELD WHICH SECURES THE PEDESTAL'S UPPER PLATE TO THE UPPER, TELESCOPING PORTION OF THE ADJUSTABLE COLUMN SUPPORT.
11,371 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: THE UPPER MOUNTING PLATE AND SEAT UPPER GRADUALLY BECOMES LOOSE RESULTING IN THE UPPER PLATE DETACHING FROM THE SUPPORTING COLUMN AND THE SEAT CAN FALL FROM ITS MOUNTING. THIS CAN RESULT IN PERSONAL INJURY TO THE DRIVER.
Remedy: DEALERS WILL REPAIR THESE PEDESTALS WITH A NEWLY DESIGNED PEDESTAL BRACKET KIT.
THESE BUSES FAIL TO COMPLY WITH FMVSS NO. 301, "FUEL SYSTEM INTEGRITY."
11,222 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: IN THE EVENT OF A VEHICLE CRASH, FUEL SPILLAGE CAN OCCUR INCREASING THE RISK OF A VEHICLE FIRE.
Remedy: BLUE BIRD IS DISTRIBUTING MODIFICATION KITS WHICH INCLUDES NEW FASTENERS FOR OWNER OR DEALER INSTALLATION.
PASSENGER'S CLOTHING CAN UNKNOWINGLY BECOME CAUGHT IN THE FORWARD HANDRAILS AT BUS DOORS WHEN EXITING THE BUS.
18,000 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: WHEN A PASSENGER'S CLOTHING BECOMES CAUGHT IN THE HANDRAIL, AND THE BUS DRIVER CLOSES THE DOOR AND PUTS THE VEHICLE IN MOTION, THE INDIVIDUAL IS SUBJECT TO BEING DRAGGED BY THE BUS. THIS CAN RESULT IN SERIOUS INJURY OR DEATH.
Remedy: OWNERS WILL BE DIRECTED TO REMOVE ALL FORWARD HANDRAILS. PROVISIONS WILL BE MADE FOR THOSE OWNERS OPERATING IN STATES WHICH MANDATE A FORWARD HANDRAIL THAT A REPLACEMENT HANDRAIL WILL BE PROVIDED.
PASSENGER'S CLOTHING CAN UNKNOWINGLY BECOME CAUGHT IN THE HANDRAILS AT BUS DOORS WHEN EXITING THE BUS.
203 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: WHEN A PASSENGER'S CLOTHING BECOMES CAUGHT IN THE HANDRAIL, AND THE BUS DRIVER CLOSES THE DOOR AND PUTS THE VEHICLE IN MOTION, THE INDIVIDUAL IS SUBJECT TO BEING DRAGGED BY THE BUS. THIS CAN RESULT IN SERIOUS INJURY OR DEATH.
Remedy: REPLACE OR REPOSITION THE HANDRAILS TO STOP CLOTHING FROM BEING CAUGHT.
AIR SUSPENSION TORQUE ARM CAN COME IN CONTACT WITH THE AIR BRAKE CHAMBER MOUNTING BRACKET RESULTING IN BROKEN S-CAM MOUNTING BRACKET.
108 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: THIS CAN RESULT IN THE LOSS OF BRAKE LINING CONTACTON THE REAR WHEEL INCREASING THE POTENTIAL FOR A VEHICLE ACCIDENT.
Remedy: DEALERS WILL MODIFY VEHICLES TO INCORPORATE AN AXLE SEAT SPACER AND REPLACE THE CAM SHAFT AND CAM SHAFT BRACKET WITH A LONGER CAM SHAFT AND CAM SHAFT BRACKET ON BOTH RIGHT AND LEFT REAR BRAKE ASSEMBLIES TO PROVIDE SUFFICIENT CLEARANCE.
THE WRONG CIRCUIT BREAKER WAS INSTALLED IN THE ELECTRICAL PANEL WHICH COULD CAUSE AN INTERRUPTION OF THE 8-LIGHT WARNING SYSTEM.
307 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: THE 8-LIGHT WARNING SYSTEM WOULD STOP FUNCTIONING WHILE DISCHARGING PASSENGERS INCREASING THE RISK OF A VEHICLE ACCIDENT OR AN EXITING PASSENGER BEING STRUCK BY AN ONCOMING VEHICLE.
Remedy: OWNERS WILL BE NOTIFIED TO CHECK AND REPLACE AS NECESSARY THE CIRCUIT BREAKERS. OWNERS CAN ALSO HAVE THESE CIRCUIT BREAKERS CHECKED AND REPLACED AT AN AUTHORIZED DEALER.
THESE BUSES ARE EQUIPPED WITH AN ENTRANCE DOOR HANDRAIL OFF SET BRACE ATTACHED TO THE INTERIOR WALL AND THE HANDRAIL. THE ATTACHMENT POINT AT THE WALL IS INCORRECTLY POSITIONED PERMITTING THE ENTRAPMENT OF THE "CONNECTICUT NUT/STRING TEST DEVICE" BETWEEN THE UPPER EDGE OF THE BRACE AND THE LOWER EDGE OF THE SEAT LEDGE. PASSENGER'S CLOTHING COULD UNKNOWINGLY BECOME CAUGHT IN THE HANDRAILS AT THE BU...
327 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: WHEN A PASSENGER'S CLOTHING BECOMES CAUGHT IN THE HANDRAIL, AND THE BUS DRIVER CLOSES THE DOOR AND PUTS THE VEHICLE IN MOTION, THE INDIVIDUAL IS SUBJECT TO BEING DRAGGED BY THE BUS. THIS CAN RESULT IN SERIOUS INJURY OR DEATH.
Remedy: DEALERS WILL INSPECT AND RELOCATE THE BRACKET AS NECESSARY. OWNERS CAN INSPECT AND RELOCATE THE BRACKET IS SO DESIRED.
THESE VEHICLES COULD HAVE A LATCH WHICH SCRAPES AN ALUMINUM TRIM PIECE INCREASING THE FORCE REQUIRED TO OPEN. THIS DOES NOT COMPLY WITH FMVSS NO. 217, "BUS WINDOW RETENTION AND RELEASE."
117 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: CONSEQUENCE OF NON-COMPLIANCE: IN THE CASE OF AN EMERGENCY, AN OCCUPANT MAY NOT BE ABLE TO OPEN THE WINDOW TO USE AS AN EMERGENCY EXIT.
Remedy: DEALERS WILL INSTALL A NEW CAM LOCK PLATE.
AN IMPROPER MIX OF ADHESIVE WAS APPLIED TO THE INTERIOR SIDE PANEL JOINTS RESULTING IN THE BUSES FAILING TO CONFORM TO THE JOINT STRENGTH REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 221, "SCHOOL BUS BODY JOINT STRENGTH.":
55 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: CONSEQUENCE OF NON-COMPLIANCE: IN THE EVENT OF A COLLISION, THE SIDE PANEL OF THE BUS MAY NOT PROTECT THE OCCUPANTS AT THE LEVEL REQUIRED FMVSS NO. 221
Remedy: DEALERS WILL INSPECT AND REPAIR WITH CORRECT ADHESIVE IF THE SEALER WAS NOT CURED PROPERLY.
PASSENGERS CLOTHING CAN UNKNOWINGLY BECOME CAUGHT IN THE HANDRAILS AT THE BUS DOORS WHEN EXITING THE BUS.
74,000 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: WHEN A PASSENGER'S CLOTHING BECOMES CAUGHT IN THE HANDRAIL, AND THE BUS DRIVER CLOSES THE DOOR AND PUTS THE VEHICLE IN MOTION,THE INDIVIDUAL IS SUBJECT TO BEING DRAGGED BY THE BUS. THIS CAN RESULT IN SERIOUS INJURY OR DEATH.
Remedy: DEALERS WILL REPLACE THE EXISTING FLOOR LINE HANDRAIL ATTACHMENT BRACKET WITH THE CURRENT PRODUCTION DESIGN FLOOR LINE BRACKET.
THE FLOOR LINE HANDRAIL BRACKET CAN EXPAND DURING USE AND CREATE AN OPENING WHICH COULD ENTRAP COAT STRINGS, ETC. AND OTHER ARTICLES OF CLOTHING.
2,557 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: WHEN A PASSENGER'S CLOTHING BECOMES CAUGHT IN THE HANDRAIL, AND THE BUS DRIVER CLOSES THE DOOR AND PUTS THE VEHICLE IN MOTION,THE INDIVIDUAL COULD BE DRAGGED BY THE BUS. THIS CAN RESULT IN SERIOUS INJURY OR DEATH.
Remedy: DEALERS WILL REPLACE THE FLAT SPLIT FLOOR LINE BRACKET WITH A ROUND TUBULAR BRACKET.
THESE UNITS ARE EQUIPPED WITH A COUNTER WEIGHT ASSEMBLY MADE UP OF 300 POUNDS OF 1/4" PLATE STEEL WELDED TOGETHER AND BOLTED BETWEEN THE FRAME RAILS IN THE REAR OVERHANG JUST FORWARD OF THE REAR BUMPER. SOME OF THE WELDS HAVE BROKEN DUE TO INSUFFICIENT WELDS, CORROSION, OR ICE EXPANSION.
416 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: THESE PLATES CAN DROP TO THE ROADWAY BECOMING A HAZARD TO FOLLOWING VEHICLES INCREASING THE POTENTIAL FOR AN ACCIDENT.
Remedy: DEALERS WILL INSTALL A MECHANICAL RETAINING DEVICE WHICH CLAMPS THE PLATES TOGETHER AND FASTENED WITH THREADED FASTENERS. BUS OWNERS WILL HAVE THE OPTION OF REPAIRING THEIR OWN VEHICLES.
AIR SYSTEM BLOCKAGE IN THE AIR DRYER OCCURS DEGRADING THE MOISTURE REMOVING CAPABILITIES OF THE DRYER WHEN THE VEHICLE IS OPERATED IN A COLD ENVIRONMENT AND MOISTURE ACCUMULATES AND FREEZES IN THE AIR DRYER OR IN THE LINE BETWEEN THE DRYER AND THE AIR SYSTEM RESERVOIR. THE AIR DRYER CAN BECOME OVERPRESSURIZED CAUSING THE AIR DRYER CARTRIDGE TO SEPARATE FROM THE MOUNTING BASE.
4 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: IF THE AIR DRYER SEPARATES FROM THE BASE, THE CARTRIDGECAN SEPARATE SUFFICIENTLY ENOUGH TO CAUSE PERSONAL INJURY OR PROPERTY DAMAGE.
Remedy: DEALERS WILL EQUIP AIR SYSTEMS WITH A PRESSURE RELIEF VALVE TO BE LOCATED BETWEEN THE COMPRESSOR AND THE AIR DRYER. THIS PRESSURE RELIEF VALVE IS INTENDED TO VENT IF EXCESSIVE PRESSURE DEVELOPS IN THE AIR DRYER.
PASSENGERS CLOTHING CAN UNKNOWINGLY BECOME CAUGHT IN THE HANDRAILS AT BUS DOORS WHEN EXITING THE BUS.
27,189 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: WHEN A PASSENGER'S CLOTHING BECOMES CAUGHT IN THE HANDRAIL, AND THE BUS DRIVER CLOSES THE DOOR AND PUTS THE VEHICLE IN MOTION,THE INDIVIDUAL IS SUBJECT TO BEING DRAGGED BY THE BUS. THIS CAN RESULT INSERIOUS INJURY OR DEATH.
Remedy: DEALERS WILL INSTALL A SET SCREW TO THE METAL CLAMP WHICH RETAINS THE INTERMEDIATE HANDRAIL. A HIGH IMPACT MOLDED PLASTIC "CLAM SHELL" WILL BE PLACED OVER EACH END OF THE INTERMEDIATE HANDRAIL COMPLETELY COVERING THE CLAMP AND ELIMINATING ALL CATCH-POINTS. THE FLANGE OF THE EXISTING FLOOR LINE BRAC...
THE AISLE SIDE STYROFOAM KNEE PADS ON THE SUBJECT BARRIERS ARE 11" WIDE AND NOT 14.5" AS REQUIRED BY FMVSS NO. 222, "SCHOOL BUS PASSENGER SEATING AND CRASH PROTECTION."
2,309 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: CONSEQUENCE OF NON-COMPLIANCE: THIS CONDITION COULD INCREASE THE POTENTIAL FOR INJURY IN A VEHICLE ACCIDENT.
Remedy: DEALERS WILL REPLACE THE INCORRECT PAD WITH THE CORRECT 14.5" KNEE PAD.
QUENCH CRACKS OCCURRED IN THE PITMAN ARM PINCH BOLT DURING THE BOLT MANUFACTURING PROCESS, CAUSING A WEAKNESS IN THESE BOLTS.
2,714 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: THESE CRACKS CAN CAUSE THE BOLTS TO FRACTURE RESULTING IN A LOSS OF STEERING CONTROL AND INCREASING THE POTENTIAL FOR A VEHICLE CRASH.
Remedy: BLUE BIRD WILL PROVIDE REPLACEMENT BOLTS FOR ALL AFFECTED UNITS.
THROTTLE SENSOR ROD CAN SEPARATE FROM BALL STUD DUE TO EXCESSIVE WEARING OF ROD-END INTERNAL SURFACES.
131 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: THROTTLE CAN STICK AT IDLE IN PARTIAL OR FULL THROTTLE.
Remedy: DEALERS WILL INSPECT AND/OR REPLACE THE THROTTLE SENSOR ROD ASSEMBLY.
A SUDDEN HYDRAULIC PRESSURE LOSS DURING HARD TURNS RESULTS IN A MOMENTARY LOSS OF POWER STEERING ASSIST. THE PRESSURE LOSS OCCURS WHEN THE HYDRAULICALLY DRIVEN ENGINE COOLING FAN TURNS OFF IN THE TURN.
1,500 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: THE DRIVER REACTS TO THE LOSS OF POWER STEERING ASSIST BY OVERSTEERING, WHICH COULD RESULT IN A VEHICLE ACCIDENT.
Remedy: THE HYDRAULIC CONTROL VALVES WILL BE REPLACED WITH VALVES OF A NEW DESIGN. UNTIL SUCH TIME AS PARTS ARE AVAILABLE, OWNERS WILL BE INSTRUCTED TO DISCONNECT THE FAN CUTOFF SWITCH SO THAT HYDRAULICALLY DRIVEN FANS WILL RUN FULL TIME, ELIMINATING THE PRESSURE SPIKE.
THE HAND THROTTLE CABLE PASSES THROUGH THE ACCELERATOR ROD ASSEMBLY AT AN ANGLE THAT WEARS A GROOVE IN THE ROD, WHICH IS LOCATED UNDER THE ACCELERATOR PEDAL. THE CABLE CAN BECOME WEDGED IN THE GROOVE WORN INTO THE ROD AND CAUSE THE ACCELERATOR TO STICK IN AN OPEN POSITION.
7,350 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: THIS CAN RESULT IN LOSS OF CONTROL OF THE BUS, AND COULD RESULT IN AN ACCIDENT.
Remedy: DEALERS WILL INSTALL A POSITIONING BRACKET FOR ROUTING THE HAND THROTTLE CABLE THROUGH THE ACCELERATOR ROD ASSEMBLY.
AIR BRAKE SUPPLY LINES ARE REVERSED AT THE BRAKE TREADLE VALVE. THIS CAN CAUSE THE MODULATED SPRING BRAKE FEATURE ON THE REAR AXLE BRAKE TO BE INOPERABLE. IN THE EVENT THE REAR BRAKE SUPPLY RESERVOIR WERE LOST, THIS COULD RESULT IN LOSS OF BRAKES WITHOUT PROPER FUNCTION OF THE MODULATED SPRING BRAKE ACTION OF THE REAR BRAKE AXLE TO STOP THE VEHICLE.
74 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: LOSS OF THE SECONDARY SPRING BRAKE FUNCTION COULD RESULT IN A VEHICLE ACCIDENT IF THE PRIMARY AIR BRAKES FAIL.
Remedy: VEHICLE OWNERS WILL BE INSTRUCTED TO SWAP SUPPLY LINES AT THE TREADLE VALVE TO OBTAIN THE CORRECT PLUMBING, AND WILL BE REIMBURSED FOR LABOR EXPENSES.
THE WHEELBEARING LOCKNUT AND COTTER PIN WERE NOT INSTALLED ON THE FRONT AXLE HUBS. THE CAN CAUSE A GRADUAL INCREASE IN WHEEL SHIMMY.
681 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: THIS CAN RESULT IN INCREASED DIFFICULTY IN STEERING AND, IF UNCORRECTED, SEPARATION OF THE WHEEL FROM THE AXLE.
Remedy: REPAIR KITS WILL BE FURNISHED TO OWNERS AND REIMBURSEMENT FOR LABOR AND MATERIALS WILL BE MADE.
AN INCORRECT SIZE BRAKE CHAMBER MAY HAVE BEEN INSTALLED ON THE FRONT AND/OR REAR BRAKE ASSEMBLIES WHICH COULD AFFECT THE BRAKE BALANCE AND STOPPING DISTANCE.
122 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: BRAKE IMBALANCE MAY CAUSE LOSS OF VEHICLE CONTROL DURING BRAKE APPLICATIONS; INCREASED STOPPING DISTANCE OR BRAKE APPLICATION COULD RESULT IN LOSS OF CONTROL AND AN ACCIDENT.
Remedy: BUS OWNERS WILL BE PROVIDED WITH INSTRUCTIONS TO INSPECT THEIR VEHICLES AND PROVIDE BLUE BIRD WITH CERTAIN INFORMATION. BLUE BIRD WILL REVIEW THE INFORMATION AND, WHERE NEEDED, WILL FORWARD REPLACEMENT BRAKE CHAMBERS ALONG WITH REPLACEMENT INSTRUCTIONS TO THE VEHICLE OWNERS. BRAKE CHAMBER REPLACEMEN...
THE HYDRAULIC HOSES WHICH INTERCONNECT WITH THE HYDRAULIC PUMP, HYDRAULIC RADIATOR FAN MOTOR AND POWER STEERING GEAR HAVE AN UNDERSIZED WIRE MESH CORE WHICH RESULTS IN AN IMPROPER HOSE END CRIMP. THE IMPROPER CRIMP CAN CAUSE A LEAK, EMPTYING THE POWER STEERING HYDRAULIC FLUID RESERVOIR, RESULTING IN LOSS OF POWER STEERING ASSIST.
259 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: COMPLETE LOSS OF POWER STEERING ASSIST CAN CAUSE LOSS OFVEHICLE CONTROL AND RESULT IN AN ACCIDENT.
Remedy: OWNERS ARE BEING ASKED TO INSPECT HOSE FOR THE DATE CODE 3-1Q93 WHICH IS EMBOSSED ON THE HOSE COVER EVERY 18 INCHES. REPLACEMENT HOSES WILL BE PROVIDED. OWNERS CAN HANDLE THE REPAIR THEMSELVES OR HAVE A BLUE BIRD DISTRIBUTOR ASSIST THEM. OWNERS WILL BE REIMBURSED FOR THE LABOR CHARGES FOLLOWING COM...
PARKING BRAKE RELEASE ROD "L" BRACKET CAN BEND, RESULTING IN THE RELEASE OF THE PARKING BRAKE.
360 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: UNINTENTIONAL RELEASE OF THE PARKING BRAKE OF ANUNATTENDED VEHICLE MAY CAUSE THE VEHICLE TO ROLL AND RESULT IN AN ACCIDENT.
Remedy: BLUE BIRD WILL PROVIDE REPLACEMENT PARTS AND INSTRUCTIONS TO ALLOW VEHICLE OWNERS TO REPLACE THE PARKING BRAKE LEVER AND SUPPORT BRACKET.
A GAP BETWEEN THE MASTER CYLINDER AND REMOTE BRAKE FLUID RESERVOIR ADAPTER, CAUSED BY AN OUT-OF-SPECIFICATION CONDITION OF THE ADAPTER, RESULTS IN BRAKE FLUID LOSS DURING BRAKE APPLICATION.
165 vehicles affected
Manufacturer: BLUE BIRD COACH
Consequence: BRAKE FLUID LOSS RESULTS IN LOSS OF PRESSURE CAUSINGPARTIAL LOSS OF BRAKING ABILITY, WHICH MAY LEAD TO AN ACCIDENT.
Remedy: REPLACE THE OUT-OF-SPECIFICATION ADAPTERS.
THE FRONT DOOR CONTROL LATCH SYSTEM FAILS DUE TO BREAKAGE OF THE LATCH PIN.
2,000 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: IF THE FAILURE OCCURS, THE FRONT DOOR CANNOT BE OPENED,ENTRAPPING THE PASSENGERS IN THE BUS AND IN CASE OF AN EMERGENCY, PASSENGERSCOULD NOT USE THE FRONT DOOR TO EXIT THE BUS.
Remedy: THE LOCK PIN WILL BE REPLACED ON THESE VEHICLES. OWNERS CAN OBTAIN A MODIFICATION KIT FROM BLUE BIRD OR IF THEY PREFER, A DEALER WILL PERFORM THE REMEDY FOR THEM.
THE FRONT BRAKE AIR LINES ARE INCORRECTLY ROUTED THROUGH THE PRESSURE PROTECTION VALVE AT THE AUXILIARY WET TANK. THIS RESULTS IN LACK OF AIR PRESSURE TO THE FRONT BRAKES WHEN THE AIR PRESSURE IN THE AUXILIARY WET TANK DROPS BELOW 65 P.S.I., RESULTING IN INOPERABLE FRONT BRAKES.
173 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: WHEN THERE IS NO FRONT BRAKE APPLICATION, STOPPINGDISTANCE INCREASES, AND THERE IS AN INCREASED RISK OF ACCIDENT.
Remedy: CORRECTLY REROUTE THE BRAKE LINES.
A WELD IN THE DOOR LOCK ASSEMBLY USED ON REAR AND/OR SIDE EMERGENCY DOORS CAN BE OVERSTRESSED AND BREAK. WHEN THIS OCCURS, A CLOSED DOOR CANNOT BE OPENED, OR IF OPEN IT CANNOT BE LATCHED.
1,932 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: AN EMERGENCY DOOR THAT WILL NOT OPEN PRESENTS ANINCREASED RISK OF INJURY TO PASSENGERS ATTEMPTING TO LEAVE A BUS IN ANEMERGENCY SITUATION. A DOOR LOCK WHICH WILL NOT CLOSE PRESENTS A RISK OF APASSENGER ACCIDENTALLY FALLING OUT OF THE BUS.
Remedy: REPLACE THE DEFECTIVE DOOR LOCKS.
PASSENGERS CLOTHING CAN UNKNOWINGLY BECOME CAUGHT IN THE HANDRAILS AT BUS DOORS WHEN EXITING THE BUS.
21,000 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: WHEN A PASSENGER'S CLOTHING BECOMES CAUGHT IN THEHANDRAIL, AND THE BUS DRIVER CLOSES THE DOOR AND PUTS THE VEHICLE IN MOTION, THEINDIVIDUAL IS SUBJECT TO BEING DRAGGED BY THE BUS. THIS CAN RESULT IN SERIOUSINJURY OR DEATH.
Remedy: REPLACE OR REPOSITION THE HANDRAILS TO STOP CLOTHING FROM BECOMING CAUGHT.
THE ELECTRIC VANDAL LOCK CENTER PLUNGER CAN TAP THE CONTROL LOCK PIN, OF THE OUTWARD OPENING DOOR, WHICH CAUSES THE DOOR LOCK TO BECOME DISENGAGED.
912 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: THE DISENGAGED DOOR LOCK ALLOWS THE DOOR TO OPEN WITHOUTPRIOR WARNING AND ENDANGER OCCUPANTS NEAR THE DOOR IF THE VEHICLE IS IN MOTION.
Remedy: MODIFY THE VANDAL DOOR LOCKS WITH BLUE BIRD SUPPLIED KITS.
SAFETY BELT RETRACTOR LOCKS UP WITH THE BELT IN THE STOWED POSITION.
4,385 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: WHEN THE RETRACTOR LOCKS UP WITH THE BELT IN THE STOWEDPOSITION , THE DRIVER IS UNABLE TO USE THE SAFETY BELTS, RESULTING IN INCREASEDRISK OF INJURY IN A SUDDEN STOP OR ACCIDENT.
Remedy: MODIFICATION KITS WILL BE SHIPPED DIRECTLY TO THE OWNER FOR MODIFICATION OF THE SAFETY BELT RETRACTOR.
A 150 AMP CIRCUIT BREAKER, OPTION 4362, HAS BEEN WIRED IN PARALLEL WITH A STANDARD EQUIPMENT CIRCUIT, THEREBY NOT PROVIDING THE REQUIRED PROTECTION.
275 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: IN THE EVENT OF A MAJOR SHORT-CIRCUIT, INADEQUATE CIRCUITPROTECTION COULD RESULT IN A FIRE IN THE REAR ENGINE COMPARTMENT.
Remedy: THE STANDARD EQUIPMENT CIRCUIT MUST BE REMOVED.
THE FRONT AIR BRAKE AUTOMATIC SLACK ADJUSTER CONTACTS THE STEERING ARM PREVENTING PROPER BRAKE ADJUSTMENT.
40 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: IMPROPER AIR BRAKE SLACK ADJUSTMENT COULD CAUSEUNEXPECTED CHANGES IN BRAKE PERFORMANCE, WHICH COULD RESULT IN AN ACCIDENT INTHE EVENT OF A SUDDEN STOP.
Remedy: REPLACE THE FRONT AIR BRAKE CHAMBERS WITH CHAMBERS THAT HAVE LONGER PUSH RODS.
THE DOOR WIRING STRAP CAN BREAK AND PREVENT THE DOOR STEP FROM EXTENDING WHEN THE DOOR IS OPEN.
283 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: VEHICLE OCCUPANT COULD FALL WHEN ATTEMPTING TO USE THEDOOR STEP AND THE STEP DOES NOT EXTEND AS EXPECTED.
Remedy: REPLACE DOOR STRAP WIRING WTH IMPROVED DOOR STRAP WIRING.
THE STEEL BRAIDING ON THE POWER STEERING HOSE MAY ABRADE THE BATTERY CABLE.
793 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: ABRASION OF THE BATTERY CABLE WILL EVENTUALLY CAUSE ASHORT CIRCUIT AND MAY RESULT IN AN ELECTRICAL FIRE IN THE ENGINE COMPARTMENT.
Remedy: REROUTE THE POWER STEERING HOSES AND SECURE THE BATTERY CABLES TO PREVENT MOVEMENT.
THE HYDRAULIC BRAKE HOSE MOUNTED ON THE REAR AXLE MAY RUB AGAINST THE LEFT FRAME RAIL.
365 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: THE HYDRAULIC BRAKE HOSE RUBBING AGAINST THE LEFT FRAMERAIL COULD CHAFE AND SPLIT, RESULTING IN LOSS OF HYDRAULIC FLUID AND INCREASEDSTOPPING DISTANCES.
Remedy: INSTALL A BRACKET AT REAR AXLE TO PROVIDE ADDITIONAL CLEARANCE BETWEEN THE BRAKE HOSE AND THE FRAME RAIL.
THE PATIO AWNING IS INADEQUATELY ATTACHED TO MOTORHOME AND IT COULD BEGIN TO UNRAVEL FROM THE REAR CAUSING A SHEARING OF THE FRONT LOCK. ONCE THE LOCK IS FREE, THE ENTIRE AWNING CAN BE EXPOSED TO WIND PRESSURE AND BE TORN FROM THE SIDE OF THE MOTORHOME WHILE THE VEHICLE IS IN MOTION.
365 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: THE TORN AWNING MAY SEPARATE FROM THE MOTORHOME WHILE THEVEHICLE IS IN MOTION, CAUSING A HIGHWAY HAZARD WHICH COULD RESULT IN A VEHICLEACCIDENT.
Remedy: A RETROFIT KIT WILL BE INSTALLED ON THE MOTORHOMES.
PUSHOUT RECTANGULAR TRANSIT WINDOWS MAY EXCEED 20 POUND RELEASE FORCE.
148 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: IN CASE OF AN EMERGENCY, OCCUPANT MAY NOT BE ABLE TO OPENTHE WINDOW TO USE AS AN EMERGENCY EXIT.
Remedy: PROVIDE ADJUSTMENT OF PUSHOUT RECTANGULAR TRANSIT WINDOWS TO MEET THE FORCE APPLICATION REQUIREMENTS OF FMVSS 217.
UNDERSIZED CRIMP ON WIRE FROM HEADLIGHT SWITCH TO DIMMER SWITCH CREATES ELECTRICAL RESISTANCE AND CAN CAUSE A SHORT IN THE HEADLIGHT WIRING SYSTEM.
7,000 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: A SHORT COULD RESULT IN HEADLIGHT LOSS WHICH PRESENTS APOTENTIAL FOR AN ACCIDENT.
Remedy: REPLACE DIMMER SWITCH WITH NEW 14 GAUGE WIRE WITH PROPERLY CRIMPED CONNECTIONS.
LOCK PINS IN STEERING WHEEL AND HUB ASSEMBLY MY SHEAR OFF, ALLOWING STEERING WHEEL TO SPIN.
5,600 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: THIS COULD CAUSE LOSS OF STEERING CONTROL THAT COULDRESULT IN AN ACCIDENT.
Remedy: REPAIR USING A POSITIVE LOCKING METHOD.
BENDIX HYDRAULIC BRAKE BOOSTER MAY MALFUNCTION UNDER CERTAIN COMBINATIONS OF FLUID TEMPERATURE AND BRAKE PEDAL FORCE.
308 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: THIS WOULD CAUSE THE BRAKE BOOSTER TO SELF-APPLY AND RESULT IN FULL BRAKE APPLICATION, WITHOUT WARNING, WHICH COULD RESULT IN AN ACCIDENT.
Remedy: REPLACE HYDRAULIC BRAKE BOOSTER.
THE DIESEL FUEL FILTER SEPARATOR IS LOCATED TOO CLOSE TO THE CHASSIS FRAME CROSS MEMBER WHICH COULD DEFORM AND DISLODGE THE BOWL OF THE SEPARATOR IN AN ACCIDENT.
345 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: FUEL SPILLAGE DURING AND AFTER A CRASH, IN EXCESS OF LIMIT ALLOWED BY FMVSS 301, COULD CAUSE A FIRE NEAR A SOURCE OF IGNITION.
Remedy: RELOCATE FUEL FILTER - SEPARATOR TO ELIMINATE INTERFERENCE WITH CROSSMEMBER IN ANY CRASH.
FRONT AXLE ASSEMBLIES MAY CONTAIN CRACKED BRAKE DRUMS DUE TO IMPROPER FIT BETWEEN THE WHEEL HUBS AND THE BRAKE DRUMS.
1,369 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: THIS COULD CAUSE LOSS OF BUS BRAKING CONTROL AND RESULTIN AN ACCIDENT.
Remedy: REPLACE DEFECTIVE BRAKE DRUMS.
LOOSE RETAINING NUT ON STEERING WHEEL COULD CAUSE THE STEERING WHEEL TO FEEL LOOSE.
302 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: THIS COULD ADVERSELY AFFECT STEERING CONTROL WITHPOTENTIAL FOR AN ACCIDENT.
Remedy: TORQUE RETAINING NUT TO SPECIFICATION AND APPLY LOCKTITE.
DUE TO THE SUBSTITUTION OF A SPACER FOR A RETAINER ON THE STEERING WHEEL ASSEMBLY, THE SPACER COULD BREAK ALLOWING THE STEERING WHEEL TO SEPARATE FROM THE MOUNTING HUB.
534 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: SEPARATION OF THE STEERING WHEEL WHILE THE TRUCK ISMOVING, STEERING CONTROL WOULD BE LOST AND A CRASH COULD RESULT.
Remedy: INSTALL RETAINER IN PLACE OF SPACER.
TURN INDICATOR AND HEADLIGHT WIRING HARNESS CAN COME IN CONTACT WITH THE STEERING POST.
200 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: WHEN STEERING POST TURNS, IT CAN RUB THROUGH INSULATIONCAUSING ELECTRICAL SHORTS.
Remedy: REPAIR DAMAGED WIRES AND REROUTE WIRING HARNESS TO AVOID CONTACT WITH STEERING POST.
A RELAY IN THE FLASHING CIRCUIT COULD FAIL.
550 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: RED WARNING LIGHTS WOULD NOT FLASH, BUT WOULD BE ONCONSTANTLY.
Remedy: REPLACE DEFECTIVE FLASHER UNITS WITH NEW UNITS WITH RELIABLE RELAYS.
INCORRECT CIRCUIT BREAKER CAN BECOME OVERLOADED AND TRIP, AND NOT RESET FOR 40-60 SECONDS.
505 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
Consequence: BUS WOULD LOSE TURN SIGNALS, TAIL LIGHTS, STOP LIGHTS,HEADLIGHTS, AND/OR WINDSHIELD WIPERS.
Remedy: REPLACE 50 AMP BREAKER WITH 105 AMP BREAKER.