EXXONMOBIL PIPELINE CO

hazardous_liquid Incident — — February 20, 2011

Incident Information

Incident DateFebruary 20, 2011
OperatorEXXONMOBIL PIPELINE CO
CommodityHVL OR OTHER FLAMMABLE OR TOXIC FLUID WHICH IS A GAS AT AMBI
Pipeline Typehazardous_liquid

Location

State
Coordinates29.84722, -94.90222

Cause

CauseEQUIPMENT FAILURE
SubcauseMALFUNCTION OF CONTROL/RELIEF EQUIPMENT

Casualties

Fatalities0
Injuries0

Costs

Property Damage$500
Emergency Response$500
Other Costs$0

Location Map

Incident Narrative

"EMPCO EXPERIENCED A RELEASE ON AN ITT PRESSURE SWITCH IN ETHYLENE SERVICE. THE CAUSE OF THE INCIDENT APPEARS TO BE THE FAILURE OF THE CAP SCREWS THAT SECURE THE TOP OF THE SWITCH TO THE SWITCH BODY. PRESSURE AT THE TIME OF THE FAILURE WAS 1233 PSI, WELL WITHIN THE SAFE OPERATING RANGE OF THE DEVICE. EMPCO IS WORKING WITH THE SWITCH MANUFACTURER TO DETERMINE WHY THE CAP SCREWS FAILED. THIS INCIDENT OCCURRED AT A MANNED FACILITY, OPERATOR WAS ABLE TO ISOLATE THE SWITCH QUICKLY. METALLURGY TESTING INDICATED THE SWITCH ASSEMBLY FAILED DUE TO ENVIRONMENTALLY INDUCED HYDROGEN EMBRITTLEMENT OF THE SOCKET HEAD CAP SCREWS. THE PRESENCE OF HYDROGEN IS ATTRIBUTED TO CORROSION OF THE ZINC PLATING AND SUBSEQUENTLY OF THE 410SS BASE METAL. THE CORROSION OF THE PLATING AND BASE METAL IS ATTRIBUTED TO THE OPERATING ENVIRONMENT. ANNEALED STAINLESS STEEL CAP SCREWS WILL BE USED AS REPLACEMENTS."

About This Pipeline Incident

Pipeline incident data is reported to the Pipeline and Hazardous Materials Safety Administration (PHMSA). All significant incidents involving fatalities, injuries, or property damage over $50,000 must be reported.

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