CHEVRON PETROCHEMICAL PIPELINE LLC

hazardous_liquid Incident — — April 6, 2011

Incident Information

Incident DateApril 6, 2011
OperatorCHEVRON PETROCHEMICAL PIPELINE LLC
CommodityHVL OR OTHER FLAMMABLE OR TOXIC FLUID WHICH IS A GAS AT AMBI
Pipeline Typehazardous_liquid

Location

State
Coordinates30.35452, -92.70998

Cause

CauseMATERIAL FAILURE OF PIPE OR WELD
SubcauseORIGINAL MANUFACTURING-RELATED (NOT GIRTH WELD OR OTHER WELDS FORMED IN THE FIELD)

Casualties

Fatalities0
Injuries0

Costs

Property Damage$523,867
Emergency Response$0
Other Costs$0

Location Map

Incident Narrative

LOCAL LAND OWNER CALLED IN TO COMPANY CONTROL CENTER AND REPORTED DEAD VEGETATION APPROXIMATELY 4-FEET IN DIAMETER ON COMPANY RIGHT-OF-WAY. OPERATION PERSONNEL IMMEDIATLY DISPATCHED TO REPORTED SITE AND PIPELINE WAS IMMEDIATLY SHUT DOWN. THE LEAK WAS SO SMALL THAT A INSTRUMENTED COMBUSTIBLE GAS INDICATOR (CGI) HAD TO BE USED TO CONFIRM THE LEAK. ROOT CAUSE: MATERIAL FAILURE OF ORIGINAL MANUFACTURING-RELATED (ERW LONGITUDINAL SEAM ""COLD WELD"" LACK OF FUSION), NOT A GIRTH WELD OR OTHER WELDS FORMED IN THE FIELD. A ""COLD WELD"" WAS FOUND IN LONGITUDINAL ERW-LF PIPE SEAM, THAT COULD HAVE BEEN CAUSED BY DIRT, GREASE, SCALE OR OTHER OXIDE FILMS, OR LOSS OF ELECTRICAL CURRENT, RESULTING IN ISOLATED NON-BONDING OF THE PIPE WELD SEAM. METALLURGICAL ANALYSIS CONCLUDED THAT THE COLD WELD, WHERE THE PINHOLE LEAK WAS FOUND, TO BE AN ORIGINAL MANUFACTURING DEFECT. SOLUTION: CUT OUT 46-FOOT SECTION OF PIPE AND REPLACED WITH NEW PIPE.

About This Pipeline Incident

Pipeline incident data is reported to the Pipeline and Hazardous Materials Safety Administration (PHMSA). All significant incidents involving fatalities, injuries, or property damage over $50,000 must be reported.

Back to All Incidents More Incidents in