CONSUMERS ENERGY CO

gas_transmission Incident —

Incident Information

Report Date
OperatorCONSUMERS ENERGY CO
Commodity—
Pipeline Typegas_transmission

Location

State
Coordinates41.80225, -85.58669

Cause

CauseEQUIPMENT FAILURE
Subcause—

Casualties

Fatalities0
Injuries0

Costs

Property Damage
Lost Commodity
Public/Private Damage
Emergency Response
Environmental Remediation
Other Costs

Location Map

Incident Narrative

ON SATURDAY, OCTOBER 10, 2015 AT APPROXIMATELY 05:37 CONSUMERS ENERGY GAS CONTROL REPRESENTATIVE RECEIVED AN ALARM AT THE WHITE PIGEON COMPRESSOR STATION IDENTIFYING A POTENTIAL PROBLEM WITH THE EMERGENCY SHUT-DOWN SYSTEM (ESD) IN PLANT #3. THE WHITE PIGEON COMPRESSOR STATION IS LOCATED IN WHITE PIGEON, MICHIGAN (ST. JOSEPH COUNTY) A STATION MECHANIC ARRIVED AT THE LOCATION AT APPROXIMATELY 06:02 AND OBSERVED GAS BLOWING FROM FIREGATE VALVE #638. THE MECHANIC MANUALLY CLOSED THE REDUNDANT VALVE, VALVE #639 SHUTTING DOWN THE BLOWING GAS AT APPROXIMATELY 06:09. THERE WERE NO INJURIES OR SIGNIFICANT PROPERTY DAMAGE ASSOCIATED WITH THE GAS RELEASE. SUBSEQUENT INVESTIGATION OF THE INCIDENT DETERMINED A FAILED OPERATOR RESULTING FROM A BLOWN FUSE IN THE ACTUATOR CAUSED THE VALVE TO PERFORMED AN UNINTENDED VALVE TRAVEL SEQUENCE CAUSING THE VALVE TO FAIL SAFE IN THE OPEN POSITION AND RELEASE GAS. CONSUMERS ENERGY IS CONTINUING TO COLLABORATE WITH THE ROTORK REPRESENTATIVE TO EXPLORE EQUIPMENT DESIGN OPTIONS TO PROVIDE AN ADVANCE TROUBLE INDICATION WITHOUT INADVERTENTLY PERFORMING AN IMMEDIATE ESD ON FAILURE OF THE FUSE. ADDITIONAL INTERNAL MEASURES HAVE ALSO BEEN PUT IN PLACE TO MINIMIZE THE POTENTIAL FOR RE-OCCURRENCE.

About This Pipeline Incident

Pipeline incident data is reported to the Pipeline and Hazardous Materials Safety Administration (PHMSA). All significant incidents involving fatalities, injuries, or property damage over $50,000 must be reported.

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