1997 WESTERN STAR CONSTELLATION
2 recalls, 0 complaints - 19 TSBs
97V151000 Sep 14, 1997
SERVICE BRAKES, AIR:SUPPLY:LOW PRESSURE WARNING:SWITCH
Defect Description
VEHICLE DESCRIPTION: HEAVY DUTY 6X4 TRUCKS EQUIPPED WITH EITHER HENDRICKSON RT/RS SERIES SUSPENSIONS OR CHALMERS 800 SERIES SUSPENSIONS, WITH A WHEEL BASE GREATER THAN 250 INCHES, AND WESTERN STAR'S AIR '96' AIR BRAKE SYSTEM WITHOUT ANTI-LOCK BRAKES. THESE VEHICLES DO NOT MEET THE AIR BRAKE RELEAS... Read more
Consequence
AIR BRAKE RELEASE TIME MAY BE LONGER THAN ANTICIPATED BY THE OPERATOR INCREASING THE RISK OF A VEHICLE CRASH.
Remedy
DEALERS WILL INSTALL AN IN-LINE QUICK RELEASE VALVE IN EACH OF THE DROP LINES TO THE REAR MOST BRAKE CHAMBERS.
97V075000 Apr 25, 1997
STEERING:GEAR BOX (OTHER THAN RACK AND PINION)
Defect Description
VEHICLE DESCRIPTION: CONVENTIONAL TRUCKS AND TRUCK/TRACTORS EQUIPPED WITH A FIREWALL ADAPTER PLATE FOR THE STEERING SHAFT BOOT. INSUFFICIENT CLEARANCE BETWEEN THE TOP OF THE STEERING SHAFT AND THE TOP OF THE OPENING IN THE ADAPTER PLATE CAN CAUSE THE STEERING SHAFT TO CONTACT THE TOP OF THE FIREWALL... Read more
Consequence
IF THE STEERING SHAFT FAILS, STEERING CONTROL WILL BE LOST INCREASING THE RISK OF A VEHICLE CRASH.
Remedy
DEALERS WILL REPLACE THE FIREWALL ADAPTER PLATE ON THE AFFECTED VEHICLES.
No complaints found for this vehicle.
Technical Service Bulletins, 1997 WESTERN STAR CONSTELLATION
19 manufacturer communications from 13 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.
Most Affected Components
| Component | Bulletins |
|---|---|
| 021600 SUSPENSION:FRONT:WHEEL BEARING | 2 |
| 162300 STRUCTURE:BODY:DOOR | 1 |
| 162000 STRUCTURE:BODY | 1 |
| 351000 EQUIPMENT:RECREATIONAL VEHICLE/TRAILER | 1 |
| 354000 EQUIPMENT:MECHANICAL | 1 |
| 355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL | 1 |
| 356000 EQUIPMENT ADAPTIVE/MOBILITY | 1 |
| 161000 STRUCTURE:FRAME AND MEMBERS | 1 |
SB-49-12
May 1, 2012
080000 FUEL SYSTEM, DIESEL
WESTERN STAR: AROUND THE DIESEL EXHAUST FLUID (DEF) AN EXCESSIVE AMOUNT OF CRYSTAL OR POWDER BUILT UP INDICATES A LEAK CAUSED BY EVAPORATION OF DEF EXPOSED TO AIR AND/OR DAMPNESS. *PE
SB-49-12
May 1, 2012
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
WESTERN STAR: AROUND THE DIESEL EXHAUST FLUID (DEF) AN EXCESSIVE AMOUNT OF CRYSTAL OR POWDER BUILT UP INDICATES A LEAK CAUSED BY EVAPORATION OF DEF EXPOSED TO AIR AND/OR DAMPNESS. *PE
35-7
Feb 1, 2012
105400 POWER TRAIN:DRIVELINE:CENTER SUPPORT BEARING
WESTERN STAR: LUBRICATE WHEEL BEARINGS, REAR DRIVE AXLES. *JS
35-7
Feb 1, 2012
023000 SUSPENSION:MULTIPLE AXLE
WESTERN STAR: LUBRICATE WHEEL BEARINGS, REAR DRIVE AXLES. *JS
35-7
Feb 1, 2012
021600 SUSPENSION:FRONT:WHEEL BEARING
WESTERN STAR: LUBRICATE WHEEL BEARINGS, REAR DRIVE AXLES. *JS
SB-49-7
Jan 1, 2012
063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
WESTERN STAR: EPA07 EXHAUST BELLOWS REPLACEMENT. IF A FAILED EXHAUST BELLOWS ON AN EPA07 ENGINE INSTALLATION, REPLACE IT WITH A NEW STYLE BELLOWS, AND TWO NEW MATCHING CLAMPS. NO MODEL YEARS LISTED. *PE UPDATED ON 6/14/2011. *KB
SB-46-9
May 1, 2011
015100 STEERING:HYDRAULIC POWER ASSIST:PUMP
WESTERN STAR TRUCKS: THE PROCEDURE TO REPLACE THE POWER STEERING PUMP WITH A DIFFERENT VERSION PUMP. *RM
SB-35-07
May 1, 2011
021600 SUSPENSION:FRONT:WHEEL BEARING
WESTERN STAR TRUCKS: INFORMATION ON WHEEL BEARING LUBRICATION IN THE REAR AXLE. *RM
SB-35-06
May 1, 2011
022520 SUSPENSION:REAR:AXLE:NON-POWERED AXLE ASSEMBLY
WESTERN STAR TRUCKS: INSTRUCTIONS TO REMOVE, INSPECT, AND RESEAL THE LOWER PINION COVER ON THE REAR AXLES. *RM
SB-32-13
May 1, 2011
021230 SUSPENSION:FRONT:SPRINGS:AIR SUSPENSION SYSTEM
WESTERN STAR TRUCKS: THE REAR SUSPENSION AIR-SPRING ASSEMBLY HAS BEEN REDESIGNED. *RM
SB-49-8
Mar 1, 2011
061000 ENGINE AND ENGINE COOLING:ENGINE
WESTERN STAR TRUCKS: THERE ARE NEW CGI BELLOWS DUE TO CURRENT ONES THAT ARE PRONE TO FAILURE. *RM
SB-46-8
Jan 1, 2010
013000 STEERING:GEAR BOX (OTHER THAN RACK AND PINION)
WESTERN STAR: TRW TAS85 STEERING GEAR INTERNAL LEAKAGE TEST. SOME TRW TAS85 STEERING GEARS HAVE BEEN EQUIPPED WITH AN INTERNAL RELIEF VALVE. THESE STEERING GEARS ARE TYPICALLY INSTALLED WITH POWER STEERING PUMPS THAT HAVE A PRESSURE RELI
SB-31-7
Aug 1, 2009
161000 STRUCTURE:FRAME AND MEMBERS
WESTERN STAR TRUCK: 5 PIECE BACK OF CAB SERVICE CROSSMEMBER. 5 PIECE BOLTED SERVICE CROSSMEMBERS ARE AN IMPROVED, MORE DURABLE SERVICE REPLACEMENT FOR THE TUBULAR BACK OF CAB CROSSMEMBERS. FOLLOW STEPS TO REPLACE A TUBULAR BACK OF CAB CR
SB-32-10
Feb 1, 2009
356000 EQUIPMENT ADAPTIVE/MOBILITY
WESTERN STAR: SOME BARKSDALE HEIGHT CONTROL VALVES HAVE BEEN RETURNED FOR WARRANTY BECAUSE FOUR BOLTS IN THE VALVE HOUSING WERE OVERTIGHTENED, OFTEN, ENOUGH TO CRACK VALVE HOUSING. MODEL YEARS UNKNOWN. *PE
SB-32-10
Feb 1, 2009
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
WESTERN STAR: SOME BARKSDALE HEIGHT CONTROL VALVES HAVE BEEN RETURNED FOR WARRANTY BECAUSE FOUR BOLTS IN THE VALVE HOUSING WERE OVERTIGHTENED, OFTEN, ENOUGH TO CRACK VALVE HOUSING. MODEL YEARS UNKNOWN. *PE
SB-32-10
Feb 1, 2009
354000 EQUIPMENT:MECHANICAL
WESTERN STAR: SOME BARKSDALE HEIGHT CONTROL VALVES HAVE BEEN RETURNED FOR WARRANTY BECAUSE FOUR BOLTS IN THE VALVE HOUSING WERE OVERTIGHTENED, OFTEN, ENOUGH TO CRACK VALVE HOUSING. MODEL YEARS UNKNOWN. *PE
SB-32-10
Feb 1, 2009
351000 EQUIPMENT:RECREATIONAL VEHICLE/TRAILER
WESTERN STAR: SOME BARKSDALE HEIGHT CONTROL VALVES HAVE BEEN RETURNED FOR WARRANTY BECAUSE FOUR BOLTS IN THE VALVE HOUSING WERE OVERTIGHTENED, OFTEN, ENOUGH TO CRACK VALVE HOUSING. MODEL YEARS UNKNOWN. *PE
98WS001
Dec 11, 1998
162000 STRUCTURE:BODY
CONDITIONS WITH THE CONSTELLATION CAB SUNVISOR NUT - PLATES. *YC
97WS002
May 2, 1997
162300 STRUCTURE:BODY:DOOR
CONSTELLATION DOOR SEALS. *TW
NHTSA Safety Investigations, WESTERN STAR CONSTELLATION
Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.
RQ98004
Opened: Mar 18, 1998 , Closed: Oct 7, 1998
STEERING COLUMNS
THESE VEHICLES WERE EQUIPPED WITH A FIREWALL ADAPTER PLATE FOR THE STEERING SHAFT BOOT WITH AN INSUFFICIENT CLEARANCE BETWEEN THE STEERING SHAFT AND THE TOP OPENING IN THE ADAPTER PLATE.
WESTERN STAR CONSTELLATION - All Years Overview
Complete safety history for the WESTERN STAR CONSTELLATION across all model years (1995, 2012).
11
Total Recalls
5
Total Complaints
1
Investigations
0
Reported Crashes
0
Reported Fires
0
Reported Deaths