2021 VOLVO S60

3 recalls, 12 complaints - 197 TSBs

25V179000 Mar 24, 2025
ELECTRICAL SYSTEM:SOFTWARE
Defect Description
Volvo Car USA, LLC (Volvo Car) is recalling certain 2020-2021 S90, 2020-2022 S60, V60, XC60, XC90, and 2022 V90 plug-in hybrid vehicles. The high-voltage battery may experience a short circuit within the battery module when the battery is fully charged and the vehicle is parked.
Consequence
A short circuit in a high-voltage battery increases the risk of a fire.
Remedy
Owners are advised not to charge their vehicles until the remedy has been completed. Dealers will inspect and replace the high-voltage battery module as necessary. In addition, dealers will update the software to monitor the battery. All repairs will be performed free of charge. Owner notificati... Read more
7,483 vehicles affected
Manufacturer: Volvo Car USA, LLC
23V780000 Nov 21, 2023
AIR BAGS:FRONTAL
Defect Description
Volvo Car USA, LLC. (Volvo Car) is recalling certain 2019-2024 S60 vehicles. The passenger air bag may not be secured properly, which can cause the air bag to deploy improperly.
Consequence
An air bag that does not deploy properly in a crash increases the risk of injury.
Remedy
Dealers will inspect and tighten the bolts securing the passenger air bag, as necessary, free of charge. Owner notification letters were mailed January 5, 2024. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car's number for this recall is R10254.
346 vehicles affected
Manufacturer: Volvo Car USA, LLC
21V682000 Sep 1, 2021
SEAT BELTS
Defect Description
Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 XC40, XC 40 Recharge, V60CC, V90, V90CC, XC90, and 2021-2022 V60, XC60, S60 vehicles. The seat belt automatic locking retractors may deactivate early, which can prevent the child restraint system from securing properly. As such, these vehicl... Read more
Consequence
An unsecured child restraint system can increase the risk of injury during a crash.
Remedy
Dealers will inspect and replace the seat belt assemblies, as necessary, free of charge. Owner notification letters were mailed October 13, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10111.
19,149 vehicles affected
Manufacturer: Volvo Car USA, LLC

Complaint Statistics

12 total complaints

Top Reported Components

ComponentComplaints
ELECTRICAL SYSTEM3
ENGINE3
UNKNOWN OR OTHER3
STEERING1
SERVICE BRAKES1
WHEELS:LUGS/NUTS/BOLTS/STUDS1
UNKNOWN OR OTHER May 15, 2026
Incident date: Mar 1, 2026
Air conditioning evaporator core is leaking refrigerant into cabin
ELECTRICAL SYSTEM Feb 27, 2026
Incident date: Oct 30, 2025
I have a 2025 Hyundai Kona Limited. On [XXX], around the afternoon on Sunnyvale, California, while exiting [XXX] headed to Lake Tahoe, the liftgate bolt that attaches to the body had buckled mechanically as the system did not back away when a flashlight that came out of a travel bag was blocking the... Read more
ELECTRICAL SYSTEM Feb 27, 2026
Incident date: Oct 30, 2025
The instrument panel went black while driving. Unable to see MPH, Gas, Gauges, or safety alerts, warning lamps, etc. The dealership confirmed there is no recall. This is a safety issue and should not be at the expense of the consumer.
ENGINE Nov 29, 2025
Incident date: Nov 14, 2025
Monday (11/17/2025) after work: car vibrated <10 seconds then stopped when turning on car. Tuesday (11/18/2025): ALL warning lights came on. Schedule appt at Honda for Saturday when they could see us. Wednesday (11/19/2025) was driving to AutoZone to have battery checked (>3 years ago all lights we... Read more
ENGINE Nov 29, 2025
Incident date: Nov 14, 2025
Check engine light came on, took it promptly for service and was told coolant leaked into the cylinders and I need a new motor. Ford told me this is s a common issue and to report it to Ford for assistance in repair as it is a known issue.
UNKNOWN OR OTHER Nov 29, 2025
Incident date: Nov 14, 2025
At around 22,000 miles my vehicle went into reduced power mode with no indication of why. This happened while I was going up a steep hill and the reduction of power slowed my vehicle dramatically, and I was nearly rear ended. The vehicle had no check engine light on until the next morning. I got the... Read more
UNKNOWN OR OTHER Jul 25, 2025
Incident date: Jul 25, 2025
My door to drivers side only fully unlocks from the inside. When my door is locked it now requires me to climb through another door of my car and pop open the drivers door. If I were to get in an accident people wouldn’t be able to get me out if I was incapacitated.
WHEELS:LUGS/NUTS/BOLTS/STUDS Dec 14, 2023
Incident date: Dec 13, 2023
14-Dec-2023, Brought my car into the tire repair store to have flat fixed. Was told the 5 lug nuts would have to be replaced because the original ones were corroded due to their design. This cost me $51.00 on this trip. 20-Aug-2020, Brought my car into the Ford dealership to have tires rotated. W... Read more
SERVICE BRAKES Nov 20, 2022
Incident date: Oct 8, 2022
My car developed a severe shake in the steering wheel and pulsing in the brake pedal while under braking. The problem has worsened to the point that braking at high speed creates a serious shaking. I took the car to the dealership and they diagnosed the problem as warped rotors. The car started this... Read more
ELECTRICAL SYSTEM May 29, 2021
Incident date: May 20, 2021
While I was going down a small side street that is a hill, the air conditioning system suddenly went off and immediately the entire car's mechanisms ceased. The engine stopped and the car was unstearable and the brakes were not working. I had my foot on the brake and that was not responsive, the car... Read more
ENGINE May 29, 2021
Incident date: May 20, 2021
While I was going down a small side street that is a hill, the air conditioning system suddenly went off and immediately the entire car's mechanisms ceased. The engine stopped and the car was unstearable and the brakes were not working. I had my foot on the brake and that was not responsive, the car... Read more
STEERING May 29, 2021
Incident date: May 20, 2021
While I was going down a small side street that is a hill, the air conditioning system suddenly went off and immediately the entire car's mechanisms ceased. The engine stopped and the car was unstearable and the brakes were not working. I had my foot on the brake and that was not responsive, the car... Read more

Technical Service Bulletins, 2021 VOLVO S60

197 manufacturer communications from 137 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

ComponentBulletins
110000 ELECTRICAL SYSTEM38
350000 EQUIPMENT27
060000 ENGINE AND ENGINE COOLING13
118000 ELECTRICAL SYSTEM:SOFTWARE11
980000 UNKNOWN OR OTHER10
130000 VISIBILITY7
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL7
353000 EQUIPMENT:ELECTRICAL7
36202.2.1 May 2, 2024
980000 UNKNOWN OR OTHER
This is a Technical Journal: Vibration/shudder while braking. Replace front brake pads
36899.1.0 May 2, 2024
110000 ELECTRICAL SYSTEM
This is a Technical Journal: Check Engine Light in DIM (BCM2 P25A268 / U003700). Download software.
36916.1.0 Apr 17, 2024
110000 ELECTRICAL SYSTEM
This is a Technical Journal: VCM Backup Battery Replacement with VCM-U105000. Replace the VCM Backup Battery and download the relevant Software.
31698.3.3 Apr 16, 2024
350000 EQUIPMENT
This is a Technical Journal. If you experience difficulty programming remote keys on Hybrid vehicles, please follow the advise in Technical Journal under service.
36845.1.4 Mar 14, 2024
110000 ELECTRICAL SYSTEM
This is a Technical Journal: SPA/CMA - 12V Battery Testing / Maintenance Guide. After capturing a NEW VIDA readout, conduct the steps in VIDA.
36845.1.3 Feb 29, 2024
110000 ELECTRICAL SYSTEM
This is a Technical Journal: SPA/CMA - 12V Battery Testing / Maintenance Guide. After capturing a NEW VIDA readout, conduct the steps in VIDA.
36845.1.2 Feb 21, 2024
110000 ELECTRICAL SYSTEM
This is a Technical Journal: SPA/CMA - 12V Battery Testing / Maintenance Guide. After capturing a NEW VIDA readout, conduct the steps in VIDA.
35924.1.4 Feb 21, 2024
110000 ELECTRICAL SYSTEM
This is a Technical Journal: VIDA Main battery diagnostic - Prompted to charge battery a second time. Use had held tester.
35924.1.4 Feb 21, 2024
119120 ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY:THERMAL MANAGEMENT
This is a Technical Journal: VIDA Main battery diagnostic - Prompted to charge battery a second time. Use had held tester.
36376.4.0 Feb 8, 2024
110000 ELECTRICAL SYSTEM
This is a Technical Journal: SR PHEV Cell Module Replacement. Updated BECM software was released
36376.4.0 Feb 8, 2024
119111 ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY:MANAGEMENT SYSTEM/ENERGY CONTROL MODULE (BMS/BECM):SOFTWARE
This is a Technical Journal: SR PHEV Cell Module Replacement. Updated BECM software was released
36693.2.1 Jan 30, 2024
110000 ELECTRICAL SYSTEM
This is a Technical Journal: WPC, none or unstable charging. recalibrate the WPC by performing a WPC reload.
34647.6.1 Jan 18, 2024
050000 PARKING BRAKE
This is a Technical Journal: DIM message about parking brake. Download the available total upgrade software.
26745.13.14 Jan 12, 2024
110000 ELECTRICAL SYSTEM
This is a Technical Journal: 12V Battery Testing Method
35912.5.0 Jan 12, 2024
350000 EQUIPMENT
This is a Technical Journal: AC evaporator repair, additional parts needed. Add resister in line jumper cable.
36814.1.0 Jan 4, 2024
100000 POWER TRAIN
This is a Technical Journal: Transmission Shifts From D or R to P Immediately After Starting. This symptom can occur if the driver changes the position of the gear shifter from P to D or R very quickly after starting the engine and the star
TJ31543 Nov 30, 2023
110000 ELECTRICAL SYSTEM
P5(SPA)/P6(CMA) Software Download Guide
TJ31543 Nov 30, 2023
118000 ELECTRICAL SYSTEM:SOFTWARE
P5(SPA)/P6(CMA) Software Download Guide
TJ35978 Nov 22, 2023
110000 ELECTRICAL SYSTEM
Convert CARE KEY to normal key
TJ36147.1.1 Nov 9, 2023
353400 EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.
Poor radio reception and sound (FM)
TJ36147.1.1 Nov 9, 2023
980000 UNKNOWN OR OTHER
Poor radio reception and sound (FM)
TJ36147.1.1 Nov 9, 2023
353610 EQUIPMENT:ELECTRICAL:INFOTAINMENT:SOFTWARE
Poor radio reception and sound (FM)
TJ35912.4.0 Oct 31, 2023
980000 UNKNOWN OR OTHER
Updated Chassis Range.
TJ36048.2.0 Oct 31, 2023
980000 UNKNOWN OR OTHER
Alleged issues with Intellisafe functionality.
TJ36048.2.0 Oct 31, 2023
260000 FORWARD COLLISION AVOIDANCE
Alleged issues with Intellisafe functionality.
TJ3671210 Sep 1, 2023
120000 EXTERIOR LIGHTING
Propulsion Message in DIM with BECM DTC
C00009 Jul 21, 2023
980000 UNKNOWN OR OTHER
COMPLIMENTARY UPGRADE C00009 DESCRIPTION.
C00009 Jul 21, 2023
252100 ELECTRONIC STABILITY CONTROL:CONTROL MODULE:SOFTWARE
COMPLIMENTARY UPGRADE C00009 DESCRIPTION.
TJ34936110 Jul 17, 2023
353000 EQUIPMENT:ELECTRICAL
No internet connection and intermittent.
TJ3637610 Jul 17, 2023
110000 ELECTRICAL SYSTEM
high-voltage battery cell module in a PHEV.
36678.1.0 Jun 30, 2023
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
This is a Technical Journal. Recovering control modules stuck in a??not respondinga?? after failed SW download. Connect VIDA to read-out the car. Follow steps outlined in this TJ.
TJ3662910 Jun 27, 2023
118510 ELECTRICAL SYSTEM:ADAS:PARKING ASSIST:SOFTWARE
Driver support systems
TJ3662910 Jun 27, 2023
118520 ELECTRICAL SYSTEM:ADAS:PARKING ASSIST:SENSORS
Driver support systems
TJ3627710 Jun 20, 2023
160000 STRUCTURE
Body, cab and interior.
TJ3641580 Jun 20, 2023
110000 ELECTRICAL SYSTEM
Electrical rear axis drive
TJ3641580 Jun 20, 2023
119800 ELECTRICAL SYSTEM:PROPULSION SYSTEM:HYBRID MANAGEMENT
Electrical rear axis drive
TJ3416550 Jun 15, 2023
353000 EQUIPMENT:ELECTRICAL
Mobile data services, general
TJ3656330 Jun 12, 2023
980000 UNKNOWN OR OTHER
Rubber cushion
TJ3625752 Jun 2, 2023
138000 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM
New Information.
TJ36202.2.0 Apr 28, 2023
030000 BRAKES (PWS)
Vibration/shudder while braking
TJ3641540 Mar 27, 2023
060000 ENGINE (PWS)
PHEV Intermittent Start of the Combustion Engine in Hybrid or Pure Mode
TJ3641540 Mar 27, 2023
100001 HYBRID PROPULSION SYSTEM
PHEV Intermittent Start of the Combustion Engine in Hybrid or Pure Mode
TJ36415A Mar 24, 2023
060000 ENGINE AND ENGINE COOLING
PHEV Intermittent Start of the Combustion Engine in Hybrid or Pure Mode
TJ36415A Mar 24, 2023
100001 HYBRID PROPULSION SYSTEM
PHEV Intermittent Start of the Combustion Engine in Hybrid or Pure Mode
TJ3551120 Mar 23, 2023
010000 STEERING
Creaking noise from Steering Wheel Module (SWM)
TJ3551120 Mar 23, 2023
110000 ELECTRICAL SYSTEM
Creaking noise from Steering Wheel Module (SWM)
TJ3641530 Mar 23, 2023
110000 ELECTRICAL SYSTEM
Electrical rear axis drive
TJ3655550 Mar 20, 2023
020000 SUSPENSION
Creaking noise from right engine pad
TJ3655550 Mar 20, 2023
060000 ENGINE AND ENGINE COOLING
Creaking noise from right engine pad
TJ3656310 Mar 17, 2023
020000 SUSPENSION
Creaking noise from right engine pad
TJ3656310 Mar 17, 2023
060000 ENGINE AND ENGINE COOLING
Creaking noise from right engine pad
TJ3654810 Mar 16, 2023
118000 ELECTRICAL SYSTEM:SOFTWARE
OHC replaced too often due to CEM U134187 download software prior replacement
TJ35511 Mar 16, 2023
010000 STEERING
Creaking noise from Steering Wheel Module (SWM)
TJ35511 Mar 16, 2023
110000 ELECTRICAL SYSTEM
Creaking noise from Steering Wheel Module (SWM)
TJ36548 Mar 14, 2023
134000 VISIBILITY:SUN/MOON ROOF ASSEMBLY
OHC replaced too often due to CEM U134187,download software prior replacement
TJ36563 Mar 14, 2023
060000 ENGINE AND ENGINE COOLING
Creaking noise from right engine pad
TJ3612530 Mar 2, 2023
110000 ELECTRICAL SYSTEM
WPC (Wireless Phone Charger) charging information
TJ36257 Feb 27, 2023
353000 EQUIPMENT:ELECTRICAL
Climate system heating performance (HVCH)
TJ36125 Feb 24, 2023
353000 EQUIPMENT:ELECTRICAL
WPC (Wireless Phone Charger) charging information
TJ35978 Feb 13, 2023
353000 EQUIPMENT:ELECTRICAL
Convert CARE KEY to normal key
TJ36513 Feb 13, 2023
351000 EQUIPMENT:RECREATIONAL VEHICLE/TRAILER
Towbar TRM not responding
TJ34102b Feb 9, 2023
119330 ELECTRICAL SYSTEM:PROPULSION SYSTEM: CABLES
Unnecessary Replacements of BEV and PHEV Charging Cables
TJ36224 Feb 9, 2023
110000 ELECTRICAL SYSTEM
No bass function (High Performance Audio)
TJ36509 Feb 9, 2023
114400 ELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERS
Volvo Cars App Remote climate or ERS, not possible
TJ36224 Feb 9, 2023
353400 EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.
No bass function (High Performance Audio)
TJ36509 Feb 9, 2023
353600 EQUIPMENT:ELECTRICAL:INFOTAINMENT
Volvo Cars App Remote climate or ERS, not possible
TJ36509 Feb 9, 2023
353610 EQUIPMENT:ELECTRICAL:INFOTAINMENT:SOFTWARE
Volvo Cars App Remote climate or ERS, not possible
TJ34102-2 Feb 9, 2023
119423 ELECTRICAL SYSTEM:PROPULSION SYSTEM:CHARGING:CABLE/CORD:ACCESSORY
Unnecessary Replacements of BEV and PHEV Charging Cables
TJ34102a Feb 6, 2023
119331 ELECTRICAL SYSTEM:PROPULSION SYSTEM: CABLES:FASTENER/CONNECTOR
Unnecessary Replacements of BEV and PHEV Charging Cables
TJ34102-1 Feb 6, 2023
119423 ELECTRICAL SYSTEM:PROPULSION SYSTEM:CHARGING:CABLE/CORD:ACCESSORY
Unnecessary Replacements of BEV and PHEV Charging Cables
TJ34102 Feb 2, 2023
183000 VEHICLE SPEED CONTROL:CABLES
Unnecessary Replacements of BEV and PHEV Charging Cables
TJ34102 Feb 2, 2023
119330 ELECTRICAL SYSTEM:PROPULSION SYSTEM: CABLES
Unnecessary Replacements of BEV and PHEV Charging Cables
TJ36415 Feb 2, 2023
060000 ENGINE (PWS)
PHEV Intermittent Start of the Combustion Engine in Hybrid
TJ36415 Feb 2, 2023
060000 ENGINE AND ENGINE COOLING
PHEV Intermittent Start of the Combustion Engine in Hybrid
TJ36415 Feb 2, 2023
100001 HYBRID PROPULSION SYSTEM
PHEV Intermittent Start of the Combustion Engine in Hybrid
TJ34102 Feb 2, 2023
119423 ELECTRICAL SYSTEM:PROPULSION SYSTEM:CHARGING:CABLE/CORD:ACCESSORY
Unnecessary Replacements of BEV and PHEV Charging Cables
TJ34295 Jan 13, 2023
111000 ELECTRICAL SYSTEM:12V/24V/48V BATTERY
PHEV High Voltage Battery Repairs
TJ34295 Jan 13, 2023
980000 UNKNOWN OR OTHER
PHEV High Voltage Battery Repairs
TJ19245 Jan 6, 2023
350000 EQUIPMENT
Vehicle type and platform identification
TJ36455 Dec 19, 2022
110000 ELECTRICAL SYSTEM
Volvo Cars App Android, no climate setting button
TJ36455 Dec 19, 2022
350000 EQUIPMENT
Volvo Cars App Android, no climate setting button
TJ36374 Dec 19, 2022
110000 ELECTRICAL SYSTEM
General radio deviations ICUP vehicles
TJ36374 Dec 19, 2022
350000 EQUIPMENT
General radio deviations ICUP vehicles
TJ36374 Dec 19, 2022
353400 EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.
General radio deviations ICUP vehicles
TJ35902 Dec 19, 2022
110000 ELECTRICAL SYSTEM
Connectivity services activation - PSIM issues
TJ35902 Dec 19, 2022
350000 EQUIPMENT
Connectivity services activation - PSIM issues
TJ35929 Dec 16, 2022
110000 ELECTRICAL SYSTEM
OTA not available for customer
TJ36139 Dec 15, 2022
110000 ELECTRICAL SYSTEM
Vehicle cannot receive OTA updates
TJ35884 Dec 15, 2022
350000 EQUIPMENT
OTA - FAQ for technicians
TJ36106 Dec 13, 2022
060000 ENGINE AND ENGINE COOLING
Electrical motor sound information
TJ36106 Dec 13, 2022
110000 ELECTRICAL SYSTEM
Electrical motor sound information
TJ36449 Dec 9, 2022
118000 ELECTRICAL SYSTEM:SOFTWARE
If the software is older than V2.4, which was released 22w42, perform a software upgrade
TJ35856 Dec 2, 2022
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
Do not swap TCAM?s unless instructed and guided by the Retailer Technical Support team
TJ36224 Dec 2, 2022
357500 EQUIPMENT:APPLIANCE:TV/RADIO/SPEAKERS
No bass function (High Performance Audio)
TJ36405 Dec 1, 2022
110000 ELECTRICAL SYSTEM
Disconnect Charging Cable? With No Cable Attached.
TJ36195 Nov 30, 2022
171200 LATCHES/LOCKS/LINKAGES:DOORS:LOCK
Cannot lock/unlock vehicle with remote control key
SMB87-001 Nov 22, 2022
138000 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM
Climate system heating performance.
TJ36414.1.1 Nov 21, 2022
138000 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM
Climate system heating performance.
A10184 Nov 16, 2022
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
Product, Safety and Compliance.
PB32-A10184 Nov 16, 2022
350000 EQUIPMENT
Inverter E-Machine.

Showing 100 of 197 bulletins.

NHTSA Safety Investigations, VOLVO S60

Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.

PE06053 Opened: Nov 15, 2006 , Closed: Apr 5, 2007
PE, Closed , Model Year: 2001
FUEL PUMP LEAKAGE
VOLVO IS RECALLING APPROXIMATELY 1,681 MODEL YEAR (MY) 2001-2002 S60 VEHICLES WITHIN THE STATES OF ARIZONA AND NEVADA TO REPLACE THE FUEL PUMP.VOLVO REPORTS THAT THE FUEL PUMP IN THESE VEHICLES MAY EXPERIENCE A FUEL LEAK AS A RESULT OF FUEL QUALITY AND HOT CLIMATE CONDITIONS.THE MOST COMMON SYMPTOM ... Read more

VOLVO S60 - All Years Overview

Complete safety history for the VOLVO S60 across all model years (2001, 2025).

105 Total Recalls
1,673 Total Complaints
1 Investigations
89 Reported Crashes
34 Reported Fires
0 Reported Deaths

VOLVO S60 - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year Recalls Complaints
2025 2 0 View
2024 3 31 View
2023 6 3 View
2022 4 28 View
2021 (current) 3 12
2020 4 22 View
2019 4 31 View
2018 1 5 View
2017 5 17 View
2016 4 34 View
2015 2 81 View
2014 3 35 View
2013 4 105 View
2012 8 167 View
2011 6 5 View
2009 3 9 View
2008 2 14 View
2007 2 34 View
2006 4 42 View
2005 4 57 View
2004 6 262 View
2003 7 168 View
2002 9 248 View
2001 9 262 View
2000 0 1 View

Other VOLVO Models

Model Recalls Complaints
VNL 232 176 View
VHD 192 20 View
VNM 142 13 View
VN 125 150 View
XC60 121 864 View
XC90 113 2,165 View
V70 92 1,181 View
S80 81 1,321 View