2003 VOLVO S60 Recalls, Complaints & Safety

The problem is when the weather turns cold my car a Volvo 2003 S 60 turn signals do not operate, or if they do turn on sometimes the turn signals won't stop flashing until you turn the ignition off. The head lights also will not turn on at any setting during this time. When the weather turns warm again everything works until the weather turns cold again. It appears to be related to the CENTRAL ELECTRONIC MODULE. It happens every time the weather is cold. It happen very unexpectedly my wife was driving down the road and was almost in an accident. The turn signals switch has already been replaced with a new Volvo turn signal switch.The turn signal still does not work. According to XEMODEX.INC this is a common problem for Volvo's S 60 2001-2010.

TL* THE CONTACT OWN A 2003 VOLVO S60. THE CONTACT STATED THAT THE FRONT STRUTS WERE COMING THROUGH THE STRUT MOUNTS. THE CONTACT STATED THAT THE VEHICLE SHOOK VIOLENTLY WHILE DRIVING. THE CHECK ENGINE WARNING LIGHT AND ANOTHER UNKNOWN WARNING LIGHT WERE ILLUMINATED. THE CONTACT STATED THAT THE VEHICLE WAS TAKEN TO CHERRY HILL VOLVO CARS (1810 W RTE 70, CHERRY HILL, NJ 08002), WHERE THE STRUT MOUNTS WERE REPLACED HOWEVER, THE FAILURE RECURRED. THE VEHICLE WAS NOT TAKEN BACK TO A DEALER OR AN INDEPENDENT MECHANIC FOR A DIAGNOSTIC TEST. THE CONTACT STATED THAT WAS HE AFRAID THAT WHILE DRIVING OVER A BUMP THE STRUTS MIGHT DETACH. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 126,000.

THE STEERING HAS BECOME LESS RESPONSIVE AND I EXPERIENCE STEERING WHEEL PLAY, REPLACING FLUID HAS NOT RESOLVED THIS ISSUE. *TR

INSTRUMENT PANEL/CLUSTER GOES OUT WHILE DRIVING WHICH MEANS YOU CAN'T READ ANY OF THE GUAGES OR WARNINGS LIGHTS OTHER THAN IF CHECK ENGINE LIGHT IS ON. THIS IMPOSES A SAFETY RISKS TO ME AND OTHER TRAFFIC ON THE ROAD. IT DOES THIS ERRATICALLY, GOING OUT COMPLETELY AND COMING BACK ON IN TIME. NO FUSE PROBLEMS, THEY ARE CHECKED WHEN THIS ISSUE HAPPENS. I HAVE A PICTURE OF EXACTLY WHAT HAPPENS RIGHT BEFORE THE WHOLE PANEL GOES OUT.

VECHILE LEAKING GAS AND HAD STRONG GAS SMELL.

THE DASHBOARD INSTRUMENT PANEL AND LIGHTS GO OFF AND COME BACK ON WHENEVER. I HAVE HAD THE CAR FOR OVER A YEAR. IT WAS A GIFT. I JUST FOUND OUT TONITE FROM AN OFFICER THAT WHEN THE INSTRUMENT PANEL AND LIGHTS ARE OFF I HAVE NO TAIL LIGHTS. I WAS WONDERING IF THERE HAS EVER BEEN A RECALL. THIS IS VERY DANGEROUS THE DATE BELOW IS IT AN APPROXIMATE. I REALLY DO NOT REMEMBER THE EXACT DATE.

FUEL LEAKING FROM TANK (MOST LIKELY TOP OF TANK), WHEN FUEL PUMP IS OPERATING. UPON SOME SEARCH, I FOUND THAT THERE WAS A RECALL FOR THIS PROBLEM FOR THE S60 FROM 2001 TO 2009. BUT FOR SOME REASON MY VIN IS NOT COVERED. SEEMS LIKE THERE'S SOME LOOPHOLE THAT THEY MANAGED TO USE, WHY NOT ALL VINS SHOULD BE COVERED. ITS CLEARLY A VERY DANGEROUS FAILURE.

INSTRUMENT CLUSTER NOT ILLUMINATING. I UNDERSTAND THIS IS A COMMON ISSUE WITH 2003 S60 VOLVOS. MANUFACTURER NEEDS TO RECALL/REPAIR AS THIS IS A SIGNIFICANT SAFETY ISSUE WHEN ALL THE INSTRUMENTS GO DARK AND YOU CANNOT GAUGE YOUR SPEED AND GAS LEFT IN TANK

I HAVE A 2003 S60 VOLVO. THE INSTRUMENT PANEL WAS FINE YESTERDAY, BUT WHEN I GOT IN THE CAR TODAY THE PANEL INSTRUMENT PANEL IS COMPLETELY BLACK. THIS INCLUDES ALL GAUGES, SPEEDOMETER, RPM, FUEL, TEMP AND BLINKERS, ALL GAUGES ARE OFF.. (SEE ATTACHED PIC). THE VEHICLE WAS STATIONARY IN MY DRIVEWAY. THE CAR STILL RUN GREAT.

TL* THE CONTACT OWNS A 2003 VOLVO S60. WHILE DRIVING AT VARIOUS SPEEDS, THE INSTRUMENT PANEL INDICATOR INTERMITTENTLY ILLUMINATED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT A CABLE BEHIND THE MILEAGE GAUGE FAILED AND NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 179,000.

DASH CLUSTER LIGHTS AND GAUGES AND TURN SIGNAL INDICATOR SHUT DOWN AND BACK ON INTERMITTENTLY, MOTOR SEEMS TO LOSE POWER WHEN DRIVING, AND ROUGH IDLE. THE DASH CLUSTER PROBLEM HAPPENS WHILE DRIVING AND IN THE PARK POSITION. *TR

ENTIRE DASHBORAD HAS WENT BLACK GAS GAUGE,SPEEDODMETOR,TURNING SIGNALS AND HAZARD LIGHTS.

TL* THE CONTACT OWNS A 2003 VOLVO S60. WHILE DRIVING AT VARIOUS SPEEDS, THERE WAS AN ABNORMAL ODOR OF FUEL IN THE VEHICLE. THE CONTACT STATED THAT THE REAR SEAT WAS LIFTED AND THE SEAL WAS MISSING FROM THE FUEL TANK. THE VEHICLE WAS NOT DIAGNOSED NOR REPAIRED. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 09V483000 (FUEL SYSTEM, GASOLINE). THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 220,000.

THE INSTRUMENT PANEL WENT DEAD LAST WINTER; NO LIGHTS, NO INDICATORS, NO INSTRUMENTS, NOTHING. I RECENTLY BECAME AWARE THAT THIS IS NOT AN UNCOMMON PROBLEM. JUST AN EXTREMELY EXPENSIVE ONE. A VOLVO TECHNICIAN INFORMED ME THAT THE JAPANESE FIRM THAT VOLVO HIRED DID A POOR JOB AND MANY OF THE INSTRUMENT PANELS HAVE DEFECTIVE SOLDERING AND REQUIRE REPLACEMENT OR HAVE THE PANEL "RE-POINTED". APPARENTLY, IT IS LESS OF AN ISSUE IN MOIST CLIMATES. VOLVO WILL NOT REPAIR THE PANEL. THEY WILL ONLY REPLACE IT. I WAS QUOTED $1,605.00 PLUS $157.00 TO PROGRAM IT TO THE CAR'S COMPUTER. THE TECHNICIAN KNEW EXACTLY WHAT I WAS TALKING ABOUT. SO, AS I SAID BEFORE, THIS IS NOT A UNCOMMON PROBLEM. WITH A DEAD INSTRUMENT PANEL, YOU CANNOT DETERMINE HOW FAST YOU ARE GOING, HOW MUCH GAS YOU HAVE IN YOUR CAR, NO OIL INDICATOR, NO TURN SIGNALS, NO HIGH BEAM, OR ANY OF THE ALERTS OR REMINDERS THAT THE COMPUTER PUTS UP.

INSTRUMENT CLUSTER FAILURE

AIR BAGS SAY URGENT SERVICE NEEDED ,CLOCK GOING BACKWARDS , ON BOARD COMPUTER GOING CRAZY , WORRIED ABOUT IT CATCHING FIRE ,TAIL LIGHTS HAVE BEEN REPLACED 2 TIMES AND STILL THEY GO OUT RIGHT AFTER BEING REPLACED

WHILE DRIVING MY 2003 VOLVO S60, THE DASH INSTRUMENT PANEL SUDDENLY LOST ALL POWER W/THE GAUGES/DISPLAY ALL STOPPING. THEN IT WOULD RETURN AND KEEP WORKING. THEN IT WOULD DO IT A DIFFERENT TIME, CONTINUING IN THIS CYCLE - RANDOMLY SHUTTING OFF COMPLETELY SO I HAD NO GAUGES, WARNING LIGHTS, TURN SIGNAL LIGHTS, ETC. JUST A LARGE BLACK AREA WHERE THE INSTRUMENT PANEL IS. THIS WAS ESPECIALLY CONCERNING AT NIGHT WHEN I WOULD JUST RANDOMLY LOOSE THE DISPLAY WHILE DRIVING ON THE HIGHWAY. I CONTACTED VOLVO AND THEY SAID THIS IS A KNOWN PROBLEM W/THEIR VEHICLES (AND IS ALSO CONFIRMED WHEN LOOKING ONLINE FOR OTHERS WHO HAVE HAD THE SAME PROBLEM). THE REPAIR IS NOT COVERED UNDER ANY SORT OF SAFETY RECALL, AND IS VERY EXPENSIVE. FOR A MFG WHOSE CARS ARE TOUTED AS BEING VERY SAFE, HAVING THE INSTRUMENT PANEL SUDDENLY STOP WORKING SO NO IDEA OF SPEED NOR ANY GAUGES/WARNING LIGHTS ARE AVAILABLE WHILE DRIVING IS CLEARLY NOT IN-LINE W/SAFE DRIVING. NO OTHER CAR I'VE OWNED HAS EVER HAD THIS KNOWN PROBLEM, ESPECIALLY W/A PART NOT PRONE TO WEAR & TEAR LIKE OTHER PARTS TYPICALLY ARE IN A CAR.

TL* THE CONTACT OWNS A 2003 VOLVO S60. AFTER THE VEHICLE WAS PARKED, A FUEL ODOR EMITTED FROM THE VEHICLE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 09V483000 (FUEL SYSTEM, GASOLINE). THE FAILURE MILEAGE WAS 180,000.

TRANSMISSION SHIFTING PROBLEMS OIL LEAKS.

FUEL LEAK COMING FROM UNDERCARRIAGE PASSANGER RIGHT REAR SEATS, NEAR FUEL FILTER, OFF THE TOP OF THE GAS TANK. NOTICABLE SMELL AND HUGE HAZARD FOR SAFETY. WHAT MAKES IT PRESENCE DETECTED IS SMELL INSIDE CABIN AFTER FILLING GAS TANK AT FUELING STATIONS.

I AM SURPRISED THERE HAS NOT BEEN A RECALL ISSUED FOR CERTAIN MODEL YEAR VOLVOS RELATIVE TO THE CENTER DASH MODULE LOSING ALL COMMUNICATION APPARENTLY DUE TO FAILED SOLDER CONNECTIONS (BASED ON CHAT-ROOMS, VOLVO SPECIFIC). I UNDERSTAND COMPONENTS CAN FAIL, BUT THE SHEER NUMBER OF FAILURES AND THE FAILURE MODE IS BEYOND TYPICAL OR EXPECTED FAILURES. THE FAILURE MODE CAUSES MOST OR ALL DASH GAUGES, INDICATORS AND LIGHTS TO FAIL, INCLUDING THE SPEEDOMETER. THESE FAILURES APPARENTLY OCCUR RANDOMLY, AND AT ANY AGE/MILEAGE.

TL* THE CONTACT OWNS A 2003 VOLVO S60. THE CONTACT STATED THAT WHEN THE IGNITION WAS TURNED TO THE ON POSITION, THE CHECK ENGINE WARNING INDICATOR ILLUMINATED CONTINUOUSLY. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE AIR FLOW, THE PRESSURE, AND OXYGEN SENSOR NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 110,000.

TL* THE CONTACT OWNS A 2003 VOLVO S60. WHILE DRIVING AT LOW SPEEDS, THE ENGINE STALLED AND THE CHECK ENGINE WARNING LIGHT ILLUMINATED INTERMITTENTLY. THE FAILURE RECURRED NUMEROUS TIMES. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND STATED THAT THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 07V226000 (ENGINE AND ENGINE COOLING). THE FAILURE MILEAGE WAS 162,000. UPDATED 09/01/2015*LJ UPDATED 10/27/2015*JS

WHILE DRIVING HOME AFTER HAVING STEERING RACK REPLACED THE DASH LIGHTS (SPEEDOMETER, TURN SIGNALS, MESSAGE CENTER, ETC.) WENT COMPLETELY OUT. AFTER MULTIPLE DRIVES THE DASH LIGHTS GO ON AND OFF INTERMITTENTLY WHILE DRIVING.

CAR INTERIOR SMELLED OF GASOLINE AND GASOLINE LEAKING INTO PASSENGER COMPARTMENT AND UNDERNEATH CAR. TOOK CAR TO AAA REPAIR FACILITY WHERE MULTIPLE LEAKS AND MALFUNCTIONS DISCOVERED AND REPAIRED. LOW MILEAGE FOR YEAR OF CAR AND NO ACCIDENTS. FUEL LEVEL SENSOR ASSEMBLY CRACKED AND LEAKING - NOT THE GASKET - THE FUEL LEVEL SENSOR PLASTIC HOUSING FAILED. FUEL PUMP MODULE ASSEMBLY LEAKING. *TR

TL* THE CONTACT OWNS A 2003 VOLVO S60. THE CONTACT STATED THAT THE ENTIRE INSTRUMENT PANEL GRADUALLY BECAME INOPERABLE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE INSTRUMENT PANEL NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 90,000. UPDATED 4/20/15*CN

DRIVING CAR LIGHTS ON DASH BOARD WENT COMPLETELY OFF. TOOK IT TO SHOP THEY TAP IT AND DASH CAME ON AGAIN, CHANGE FUSE . LIGHTS WENT OFF AGAIN AND STAYED OFF. *TR

THE ENTIRE GAUGE CLUSTER TURNS OFF AND ON WHEN THE VEHICLE IS TRAVELING DOWN THE ROAD. THIS IS A WIDE SPREAD PROBLEM THATS WELL DOCUMENTED BY THE VOLVO COMMUNITY. THE ISSUE IS A POORLY SOLDERED CIRCUIT BOARD ON THE DIM. *TR

VEHICLE DRIVER INFORMATION MODULE (DIM) STOPPED WORKING WHILE VEHICLE WAS TRAVELING ON THE ROAD AT APPROXIMATELY 45 MILES PER HOUR. *TR

I STARTED MY CAR AND WHERE IT TELLS YOU IF SOMETHING NEEDS TO BE DONE TO CAR IT SAID AIRBAG WARNING URGENT SERVICE NEEDED. THEN LATER WHILE DRIVING ALL THE GAUGES STOPPED WORKING. NOW THE GAUGES DON'T WORK AT ALL. PLUS WHEN DRIVING AND TURNING A CORNER THE CAR STALLS NOW THIS HAS BEEN HAPPENING FOR A COUPLE YEARS NOW. PLUS A COUPLE YEARS AGO ALL MY HEAD LIGHTS BURNT OUT AT ONCE THEN THEY ONLY LASTED A COUPLE DAYS HAD TO BUY MORE THAT HAPPENED 5 TIMES IN ONE YEAR STILL HAVE NO BRIGHTS. *TR

DASHBOARD WENT DEAD WHILE DRIVING. GAS METER, RPM, EVERYTHING WENT DEAD. THE DASH LIGHTS LATER CAME ON FOR A WHILE, BUT THE SPEEDOMETER WENT BACK TO 40 MPH. NOTHING WORKS PROPERLY. *TR

SOME MODELS HAD A RECALL NOTICE FOR A CRACKED LEAKING FUEL PUMP (PE09039). THIS EXACT THING HAPPENED TO OUR CAR. VOLVO REFUSES TO COVER THE VEHICLE UNDER THE RECALL BECAUSE IT WAS NOT SOLD IN ONE OF THE STATES LISTED. THE PROBLEM IS EXACTLY AS DESCRIBED IN THE RECALL. THIS DOESN'T SEEM RIGHT AS IT THE SAME SAFETY ISSUE. PLEASE LET ME KNOW IF THERE IS ANY FURTHER ACTION THAT CAN BE TAKEN. *TR

CLOCK STARTED ROTATING NUMBERS.. AND NOT STOP. THEN INSTRUMENT DASH INFORMATION STOPPED. NO DASH LIGHTS, SPEED, GAS, WARNINGS. ALL OFF. WHEN I CAN SEE DASH. ONCE A MONTH, MAYBE....IT SAYS AIR BAGS NEED CHECKING, CHECK ENGINE. I AM CONCERNED THAT THE AIR BAGS WILL NOT WORK IF AN ACCIDENT OCCURS. AND IF I WERE TO BE ABLE TO AFFORD THE REPAIR, THEN WILL I HAVE TO PAY TO CHECK AIR BAGS? ENGINE? WHAT IF A FIRE DID OCCUR... HOW WOULD I KNOW? DEALER STATES $ 1700 TO REPAIR. IT IS SAFETY ISSUE FOR SPEED LIMIT, AIR BAG DEPLOYMENT IF AN ACCIDENT OCCURS, FUEL CONSUMPTION. CAN'T SEE MILEAGE FOR THIS COMPLAINT! DASH NOT WORKING... ENGINE MOUNTS SHOT. SEAT WARMER BROKE FIRST YEAR. NEEDED REPLACEMENT. THE ELECTRICAL HARNESS IN THIS CAR IS SHOT, BROKE, NOT CORRECT. TOO MANY COMPLAINTS ENTERED FOR THIS TO NOT BE A RECALL. PLEASE, PLEASE HELP! *TR

THE DASHBOARD HAS A FAULT IN IT, POSSIBLY A SHORT OR SOME OTHER ELECTRICAL FAULT THE PROBLEM HAS BEEN INTERMITTENT. BUT, ONLY RECENTLY HAS BECOME RATHER ACUTE. LIGHTS AND GAUGES GO ON AND OFF. PROBLEM HAS ADVERSELY AFFECTED THE SRS AIRBAG SYSTEM TO THE POINT THAT IT IS NO LONGER FUNCTIONS AND REQUIRES RESETTING; APPARENTLY. I AM FILING THIS COMPLAINT BECAUSE SINCE DOING MY RESEARCH, THERE HAVE BEEN NUMEROUS INCIDENTS BEING REPORTED ON THE INTERNET. CONSIDERING THE LARGE NUMBER OF ISSUES/COMPLAINTS I HAVE SEEN ABOUT THIS ISSUE, THE PROBLEM WITH MY CAR IS APPARENTLY NOT AN ISOLATED INCIDENT. REPAIR FOR SUCH APPEARS TO BE IN THE $1,500.00 TO $2,000.00 RANGE. *TR

LOST INSTRUMENT PANEL WHILE DRIVING. ALL GAUGES NOT WORKING. IT HAPPENED WHILE DRIVING. *TR