1999 FREIGHTLINER FS-65

7 recalls, 2 complaints

05V205000 Apr 27, 2005
FUEL SYSTEM, DIESEL
Defect Description
CERTAIN 1998-2003 MY FREIGHTLINER FS-65 SCHOOL BUS CHASSIS AND MB-45, MB-55, AND XB SHUTTLE BUS CHASSIS, AND THOMAS BUILT BUS: MVP-ER AND MVP-EF SCHOOL BUS AND NON-SCHOOL BUS MODELS EQUIPPED WITH CUMMINS ISB DIESEL ENGINES AND EQUIPPED WITH FEDERAL-MOGAL 12 AND 24 VOLT FUEL LIFT PUMPS. THE FUEL PUM... Read more
Consequence
SHOULD THE ENGINE STALL WHILE THE VEHICLE IS IN USE, A POSSIBLE VEHICLE CRASH COULD OCCUR.
Remedy
CUMMINS WILL NOTIFY THE CUSTOMERS OF FREIGHTLINER AND THOMAS BUILT AND REPLACE THE FUEL LIFT PUMP FREE OF CHARGE. OWNERS MAY CONTACT CUMMINS AT 1-800-DIESELS.
16,000 vehicles affected
Manufacturer: FREIGHTLINER LLC
04V343000 Jul 12, 2004
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS
Defect Description
ON CERTAIN SCHOOL BUSES CHASSIS EQUIPPED WITH CATERPILLAR ENGINES AND HYDRAULIC BRAKES. A BRAIDED GROUND STRAP FOR THE STARTER MAY RUB ON A STEEL CHASSIS BRAKE LINE POTENTIALLY CAUSING A FLUID LEAK.
Consequence
A BRAKE FLUID LEAK CAN REDUCE BRAKING EFFECTIVENESS AND INCREASE THE STOPPING DISTANCE, WHICH COULD RESULT IN A CRASH.
Remedy
DEALERS WILL INSPECT THE BRAKE LINE AND REPLACE IT, IF NECESSARY. THE BRAIDED GROUND STRAP WILL BE REPLACED WITH AN INSULATED CABLE. THE RECALL BEGAN ON AUGUST 10, 2004. OWNERS MAY CONTACT FREIGHTLINER AT 1-800-547-0712.
3,200 vehicles affected
Manufacturer: FREIGHTLINER LLC
02V084000 Apr 2, 2002
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS
Defect Description
ON CERTAIN SCHOOL BUSES, THE BRAKE HOSES FROM THE CHASSIS TO FRONT BRAKE CHAMBERS COULD DEVELOP LEAKS DUE TO THE HOSE ROUTING THAT COULD OVERSTRESS THE HOSE DURING SHARP TURNS.
Consequence
THE VEHICLE COULD HAVE REDUCED BRAKING CAPACITY, INCREASING THE RISK OF A CRASH.
Remedy
DEALERS WILL INSPECT FOR IMPROPER ROUTING. IF IMPROPER ROUTING IS FOUND, DEALERS WILL REPLACE AND CORRECT THE HOSE ROUTING. OWNER NOTIFICATION BEGAN APRIL 29, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A RE... Read more
16,000 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
01V044002 Feb 21, 2001
STEERING:LINKAGES:TIE ROD ASSEMBLY
Defect Description
VEHICLE DESCRIPTION: TRUCKS, SCHOOL BUS AND MOTOR HOME CHASSIS, AND TRANSIT BUSES EQUIPPED WITH TIE ROD ASSEMBLIES MANUFACTURED BY TRW. THE SUSPECT TIE RODS CONTAIN 24-DL MODEL BALL SOCKETS. CERTAIN OF THE TIE ROD BALL-SOCKET BEARINGS HAVE A BELOW-SPECIFICATION CASE DEPTH AND/OR HARDNESS, WHICH... Read more
Consequence
IF THIS CONDITION OCCURS, THE DRIVER CAN LOSE PARTIAL CONTROL OF THE RIGHT FRONT WHEEL, POSSIBLY RESULTING IN A CRASH.
Remedy
DEALERS WILL REPLACE THE DEFECTIVE BALL SOCKETS AND/OR DRAG LINKS. OWNER NOTIFICATION BEGAN MAY 22, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FREIGHTLINER AT 1-800-547-0712 ... Read more
16,000 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
00V279001 Sep 22, 2000
SERVICE BRAKES, AIR:ANTILOCK
Defect Description
VEHICLE DESCRIPTION: SHUTTLE BUSES, RECREATIONAL VEHICLES, UTILITY VANS, AND HEAVY DUTY TRUCKS EQUIPPED WITH MERITOR WABCO PHASE 1, D-VERSION ANTILOCK BRAKE SYSTEM (ABS), FAIL TO COMPLY TO THE REQUIREMENTS OF FMVSS NO. 105, "HYDRAULIC AND ELECTRIC BRAKE SYSTEMS." AN INTERNAL DIAGNOSTIC SYSTEM IN ... Read more
Consequence
THE ABS FAULT LIGHT WILL NOT ACTIVATE AND THE ABS WILL NOT FUNCTION AT THIS WHEEL POSITION, INCREASING THE RISK OF A CRASH.
Remedy
DEALERS WILL REMOVE AND REPLACE THE ABS ECU OR THE ECU WILL BE REPROGRAMMED. OWNER NOTIFICATION BEGAN FEBRUARY 6, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FREIGHTLINER AT 1... Read more
13,008 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
00V232002 Aug 7, 2000
SERVICE BRAKES, AIR:ANTILOCK
Defect Description
VEHICLE DESCRIPTION: HEAVY DUTY TRUCKS AND SCHOOL BUS CHASSIS BUILT WITH BENDIX AIR ABS WITH AN EC-17 1030R ELECTRONIC CONTROL UNIT (ECU), THERE HAVE BEEN REPORTS OF UNWANTED ABS ACTIVATION AT LOW SPEEDS CAUSED BY 1) CHAFED ABS WHEEL SPEED SENSOR WIRES ON ROTATING PARTS OR 2) A DAMAGED COMPONENT AT... Read more
Consequence
THIS CONDITION COULD CAUSE THE ABS ECU TO EXHAUST THE AIR AT THE AIR BRAKE MODULATORS FOR ONE OR MORE OF THE WHEELS. THIS COULD RESULT IN EXTENDED BRAKING DISTANCES AND A POSSIBLE CRASH.
Remedy
DEALERS WILL REPLACE THE ABS ECU.
35,405 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
99V055002 Mar 29, 1999
SERVICE BRAKES, AIR
Defect Description
VEHICLE DESCRIPTION: HEAVY DUTY TRUCKS EQUIPPED WITH MERITOR AIR BRAKE AUTOMATIC SLACK ADJUSTERS. SOME OF THE AUTOMATIC SLACK ADJUSTERS HAD INSUFFICIENT TORQUE APPLIED TO THE GUIDE PAWL CAP SCREW.
Consequence
WITHOUT SUFFICIENT TORQUE ON THE GUIDE PAWL CAP SCREW, THE BRAKES COULD GRADUALLY LOSE ADJUSTMENT, INCREASING THE VEHICLE STOPPING DISTANCE.
Remedy
DEALERS WILL CHECK THE TORQUE ON THE AUTOMATIC SLACK ADJUSTER GUIDE PAWL. IF THERE IS NO TORQUE, THE BRAKES WILL BE ADJUSTED AND THE GUIDE PAWL WILL BE TIGHTENED TO 15-20 FT. LBS.
285 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION

Complaint Statistics

2 total complaints

Top Reported Components

ComponentComplaints
STRUCTURE:FRAME AND MEMBERS1
FUEL SYSTEM, DIESEL1
FUEL SYSTEM, DIESEL May 2, 2007
Incident date: Sep 1, 1999
TL*THE CONTACT OWNS A 1999 FREIGHTLINER FS-65. THE CURRENT MILEAGE WAS 84000. WHEN HE ATTEMPTED TO START THE VEHICLE IT WOULD NOT START. ALSO, THE CONTACT STATED THAT PREVIOUSLY THE VEHICLE WOULD SHUT OFF WITHOUT WARNING AND HE WAS UNABLE TO TO RESTART. THE MECHANIC STATED THAT THE TRANSFER PUMP... Read more
STRUCTURE:FRAME AND MEMBERS Sep 27, 2005
Incident date: Aug 2, 2005
BROKEN FRAME ON 1999 FREIGHTLINER SCHOOL BUS/THOMAS BODY OVER RIGHT REAR AIR RIDE AT TORSION BAR MOUNT. VEHICLE IS CURRENTLY UNDERGOING FRAME REPLACEMENT AT BODY SHOP. *NM

NHTSA Safety Investigations, FREIGHTLINER FS-65

Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.

PE02030 Opened: Mar 8, 2002 , Closed: Sep 25, 2002
PE, Closed , Model Year: 1997
SCHOOL BUS THROTTLE CABLE
PE02024 Opened: Feb 22, 2002 , Closed: Mar 25, 2002
PE, Closed , Model Year: 1999
FRONT AIR BRAKE HOSE LEAKAGE
There is no summary currently available

FREIGHTLINER FS-65 - All Years Overview

Complete safety history for the FREIGHTLINER FS-65 across all model years (1996, 2006).

31 Total Recalls
36 Total Complaints
2 Investigations
0 Reported Crashes
2 Reported Fires
0 Reported Deaths

FREIGHTLINER FS-65 - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year Recalls Complaints
2006 1 0 View
2005 1 1 View
2002 3 5 View
2001 4 14 View
2000 6 12 View
1999 (current) 7 2
1998 4 2 View
1997 3 0 View
1996 2 0 View

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108SD 212 3 View
SPRINTER 1500 212 0 View
SPRINTER 4500 210 2 View