2002 FREIGHTLINER FS-65

3 recalls, 5 complaints

05V205000 Apr 27, 2005
FUEL SYSTEM, DIESEL
Defect Description
CERTAIN 1998-2003 MY FREIGHTLINER FS-65 SCHOOL BUS CHASSIS AND MB-45, MB-55, AND XB SHUTTLE BUS CHASSIS, AND THOMAS BUILT BUS: MVP-ER AND MVP-EF SCHOOL BUS AND NON-SCHOOL BUS MODELS EQUIPPED WITH CUMMINS ISB DIESEL ENGINES AND EQUIPPED WITH FEDERAL-MOGAL 12 AND 24 VOLT FUEL LIFT PUMPS. THE FUEL PUM... Read more
Consequence
SHOULD THE ENGINE STALL WHILE THE VEHICLE IS IN USE, A POSSIBLE VEHICLE CRASH COULD OCCUR.
Remedy
CUMMINS WILL NOTIFY THE CUSTOMERS OF FREIGHTLINER AND THOMAS BUILT AND REPLACE THE FUEL LIFT PUMP FREE OF CHARGE. OWNERS MAY CONTACT CUMMINS AT 1-800-DIESELS.
16,000 vehicles affected
Manufacturer: FREIGHTLINER LLC
04V343000 Jul 12, 2004
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS
Defect Description
ON CERTAIN SCHOOL BUSES CHASSIS EQUIPPED WITH CATERPILLAR ENGINES AND HYDRAULIC BRAKES. A BRAIDED GROUND STRAP FOR THE STARTER MAY RUB ON A STEEL CHASSIS BRAKE LINE POTENTIALLY CAUSING A FLUID LEAK.
Consequence
A BRAKE FLUID LEAK CAN REDUCE BRAKING EFFECTIVENESS AND INCREASE THE STOPPING DISTANCE, WHICH COULD RESULT IN A CRASH.
Remedy
DEALERS WILL INSPECT THE BRAKE LINE AND REPLACE IT, IF NECESSARY. THE BRAIDED GROUND STRAP WILL BE REPLACED WITH AN INSULATED CABLE. THE RECALL BEGAN ON AUGUST 10, 2004. OWNERS MAY CONTACT FREIGHTLINER AT 1-800-547-0712.
3,200 vehicles affected
Manufacturer: FREIGHTLINER LLC
02V084000 Apr 2, 2002
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS
Defect Description
ON CERTAIN SCHOOL BUSES, THE BRAKE HOSES FROM THE CHASSIS TO FRONT BRAKE CHAMBERS COULD DEVELOP LEAKS DUE TO THE HOSE ROUTING THAT COULD OVERSTRESS THE HOSE DURING SHARP TURNS.
Consequence
THE VEHICLE COULD HAVE REDUCED BRAKING CAPACITY, INCREASING THE RISK OF A CRASH.
Remedy
DEALERS WILL INSPECT FOR IMPROPER ROUTING. IF IMPROPER ROUTING IS FOUND, DEALERS WILL REPLACE AND CORRECT THE HOSE ROUTING. OWNER NOTIFICATION BEGAN APRIL 29, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A RE... Read more
16,000 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION

Complaint Statistics

5 total complaints

Top Reported Components

ComponentComplaints
STRUCTURE:FRAME AND MEMBERS3
FUEL SYSTEM, OTHER:FUEL INJECTION SYSTEM1
STRUCTURE:FRAME AND MEMBERS:UNDERBODY SHIELDS1
STRUCTURE:FRAME AND MEMBERS:UNDERBODY SHIELDS Oct 10, 2014
Incident date: Oct 10, 2014
FRAME IS CRACKED AND NEARLY SEPARATED ABOVE REAR AXLE. *TR
STRUCTURE:FRAME AND MEMBERS Sep 24, 2012
Incident date: Aug 1, 2012
TL* THE CONTACT OWNS A 2002 FREIGHT-LINER FS65 SCHOOL BUS. THE CONTACT STATED THAT AFTER HAVING ROUTING MAINTENANCE DONE ON THE VEHICLE, HE WAS NOTIFIED THAT THE CROSS MEMBER FRAME HAD DEVELOPED A CRACK. THE MANUFACTURER WAS NOTIFIED WHO STATED THAT THEY WOULD REIMBURSE FOR THE PARTS BUT NOT FOR THE... Read more
STRUCTURE:FRAME AND MEMBERS Sep 24, 2012
Incident date: Sep 1, 2012
TL* THE CONTACT OWNS A 2002 FREIGHTLINER FS65 SCHOOL BUS. THE CONTACT STATED THAT THE CROSS MEMBER FRAME WAS CRACK. THE CONTACT MENTIONED THAT THE FAILURE WAS FOUND AFTER A ROUTINE MAINTENANCE WAS COMPLETED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE WHO OFFERED TO PAY FOR THE PARTS NEEDED FOR T... Read more
STRUCTURE:FRAME AND MEMBERS Sep 24, 2012
Incident date: Aug 1, 2012
TL* THE CONTACT OWNS A 2002 FREIGHTLINER FS65 SCHOOL BUS. THE CONTACT STATED THAT AFTER COMPLETING A ROUTINE MAINTENANCE ON THE VEHICLE THEY NOTICED THAT THE CROSS MEMBER FRAME WAS CRACK. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE WHO STATED THEY WILL REIMBURSE FOR THE PARTS BUT NOT FOR THE LABOR.... Read more
FUEL SYSTEM, OTHER:FUEL INJECTION SYSTEM Jan 7, 2005
Incident date: Jan 7, 2005
ROSEAU SCHOOL DISTRICT OPERATES A FLEET OF 26 BUSES COVERING APPROX. 1000 SQUARE MILES IN AREA. IN 1999 ROSEAU SCHOOLS BEGAN PURCHASING BUSES WITH THE CUMMINS ISB ENGINES (AN ALL ELECTRONIC ENGINE REPLACING THE OLDER "B" ENGINES). THE DISTRICT NOW HAS 8 UNITS WITH THIS PARTICULAR ENGINE. THE DIST... Read more

NHTSA Safety Investigations, FREIGHTLINER FS-65

Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.

PE02030 Opened: Mar 8, 2002 , Closed: Sep 25, 2002
PE, Closed , Model Year: 1997
SCHOOL BUS THROTTLE CABLE
PE02024 Opened: Feb 22, 2002 , Closed: Mar 25, 2002
PE, Closed , Model Year: 1999
FRONT AIR BRAKE HOSE LEAKAGE
There is no summary currently available

FREIGHTLINER FS-65 - All Years Overview

Complete safety history for the FREIGHTLINER FS-65 across all model years (1996, 2006).

31 Total Recalls
36 Total Complaints
2 Investigations
0 Reported Crashes
2 Reported Fires
0 Reported Deaths

FREIGHTLINER FS-65 - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year Recalls Complaints
2006 1 0 View
2005 1 1 View
2002 (current) 3 5
2001 4 14 View
2000 6 12 View
1999 7 2 View
1998 4 2 View
1997 3 0 View
1996 2 0 View

Other FREIGHTLINER Models

Model Recalls Complaints
BUSINESS CLASS M2 507 62 View
CASCADIA 497 398 View
114SD 349 8 View
SPRINTER 3500 312 31 View
SPRINTER 2500 291 64 View
108SD 212 3 View
SPRINTER 1500 212 0 View
SPRINTER 4500 210 2 View