2007 FORD F-650 SD

1 recalls, 5 complaints - 55 TSBs

07V238000 Jun 5, 2007
POWER TRAIN:AXLE ASSEMBLY
Defect Description
ON CERTAIN TRUCKS BUILT WITH DANA REAR AXLES, THE REAR AXLE MAY HAVE A HOUSING THAT WAS BUILT USING STEEL THAT WAS THINNER THAN SPECIFIED.
Consequence
THROUGH NORMAL USE, THE AXLE HOUSING COULD FATIGUE AND DEVELOP A CRACK WHICH COULD RESULT IN A WHEEL END LOCK-UP OR SEPARATION, POSSIBLY RESULTING IN A CRASH.
Remedy
DEALERS WILL REPLACE THE AXLE FREE OF CHARGE. THE RECALL BEGAN ON JUNE 12, 2007. OWNERS MAY CONTACT FORD AT 1-800-248-0186.
31 vehicles affected
Manufacturer: FORD MOTOR COMPANY

Complaint Statistics

5 total complaints 1 fires

Top Reported Components

ComponentComplaints
FUEL SYSTEM, DIESEL1
ELECTRICAL SYSTEM1
ELECTRICAL SYSTEM:12V/24V/48V BATTERY1
POWER TRAIN1
SERVICE BRAKES1
SERVICE BRAKES Jul 18, 2016
Incident date: Apr 10, 2008
TL* THE CONTACT OWNS A 2007 FORD F-650 SD. WHILE DRIVING 70 MPH, THE VEHICLE FAILED TO ACCELERATE WHEN THE ACCELERATOR PEDAL WAS DEPRESSED. IN ADDITION, THE ANTI-BRAKE SYSTEM WARNING LIGHT ILLUMINATED. THE CONTACT MENTIONED THAT SMOKE FUMES WERE SEEN COMING FROM ALL TIRES. THE FAILURE RECURRED INTER... Read more
POWER TRAIN Mar 26, 2012
Incident date: Mar 21, 2012
TL* THE CONTACT OWNS A 2007 FORD F-650. THE CONTACT STATED THAT WHILE DRIVING 35 MPH, THE AXLE SEIZED WITHOUT WARNING. THE CONTACT WAS ABLE TO MAINTAIN CONTROL OF THE VEHICLE. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE WHO DID NOT OFFER ANY ASSISTANCE SIN... Read more
ELECTRICAL SYSTEM:12V/24V/48V BATTERY Sep 8, 2010
Incident date: Aug 19, 2010
TL*THE CONTACT OWNS A 2007 FORD F-650 SUPERDUTY. THE CONTACT STATED THAT AN ELECTRICAL FIRE IGNITED IN THE BATTERY COMPARTMENT. THE WIRING WITHIN THE ECM MELTED DOWN WHICH CAUSED THE FIRE. THE FIRE WAS PUT OUT WITH AN EXTINGUISHER. THE VEHICLE WAS TOWED TO AN AUTHORIZED DEALERSHIP WHERE THE DEALER C... Read more
Fire
ELECTRICAL SYSTEM Apr 7, 2010
Incident date: Apr 8, 2008
TL*THE CONTACT OWNS A 2007 FORD F650. WHILE DRIVING 65 MPH DURING FAIR WEATHER CONDITIONS THE CHECK ENGINE LIGHT CAME ON AND SHUT OFF. THE VEHICLE CONTINUED TO FUNCTION NORMALLY. THE CHECK TRAN LIGHT ALSO ILLUMINATED AT A LOWER SPEEDS OF 45-50 MPH AND THE VEHICLE SHUT OFF INTERMITTENTLY WHILE DRIVIN... Read more
FUEL SYSTEM, DIESEL Jul 27, 2009
Incident date: Jul 27, 2009
FUEL TANK DEFECT. 2007 FORD F650 XLT SUPER DUTY TRUCK. VIN # IT HAS COME TO OUR ATTENTION THAT NUMEROUS TRUCK OF THIS DESCRIPTION HAVE HAD REPLACEMENT OF FUEL TANKS THAT HAVE A DESIGN FLAW. WE, " AA SUSIE'S LIMOUSINE AND COACH AND CARRIAGE LIMOUSINE" OPERATE AS A LIVERY TRANSPORTATION PROVIDER ... Read more

Technical Service Bulletins, 2007 FORD F-650 SD

55 manufacturer communications from 50 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

ComponentBulletins
061000 ENGINE AND ENGINE COOLING:ENGINE17
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL9
130000 VISIBILITY3
061320 ENGINE AND ENGINE COOLING:ENGINE:OTHER FUEL TYPES:TURBO/SUPERCHARGER2
071200 FUEL SYSTEM, GASOLINE:STORAGE:AUXILLARY TANK2
046600 SERVICE BRAKES, AIR:ANTILOCK:ABS WARNING LIGHT2
011000 STEERING: STEERING WHEEL/HANDLE BAR1
062200 ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN1
SSM 46345 Jan 27, 2017
350000 EQUIPMENT
SOME 2005-2017 F-SUPER DUTY 4X4 VEHICLES OPERATED IN EXTREME DUST, MUD OR TAR SAND CONDITIONS MAY EXHIBIT ACCELERATED 4X4 VACUUM HUB SEAL AND OR WHEEL BEARING WEAR AS A RESULT OF HARSH OPERATING CONDITIONS. A KNUCKLE SEAL SHIELD KIT IS NOW
TSB160061 Apr 13, 2016
130000 VISIBILITY
Exterior mirror - tubular stainless steel west coast style mirror - loose mounting bracket
16-0061 Apr 13, 2016
130000 VISIBILITY
Some 2006-2015 F-Super Duty 650/750 vehicles equipped with exterior tubular stainless steel west coast style mirrors may have a loose mounting bracket due to poor rivet retention.
TSB150164 Oct 30, 2015
130000 VISIBILITY
Exterior Mirror - Tubular stainless steel west cpast style mirror - Loose mounting bracket
ASI-44534 May 1, 2014
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
FORD: WHEN SHIFTING BETWEEN PARK, REVERSE AND/OR DURING 2-3 SHIFT, AN INTERMITTENT CLUNK OCCURS WITH A TORQSHIFT TRANSMISSION. MODEL 2003-2014 F-SUPER DUTY, E SERIES, EXCURSION, F-53 MOTORHOME CHASSIS, LOW CAB FORWARD. *P
ASI-44404 Feb 1, 2014
103700 POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER
FORD: ON SOME TRUCKS, THERE IS A NO CRANK SITUATION AND IF VOLTAGE ON TRANSMISSION RANGE SENSOR AT PIN 21, IS LESS THAN 5 VOLTS, DISCONNECT THE ENGINE COOLING FAN CLUTCH, ELECTRONICALLY, AND RECHECK VOLTAGE. MODEL 2003-2007 F SUPER DUTY,
ASI-44404 Feb 1, 2014
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
FORD: ON SOME TRUCKS, THERE IS A NO CRANK SITUATION AND IF VOLTAGE ON TRANSMISSION RANGE SENSOR AT PIN 21, IS LESS THAN 5 VOLTS, DISCONNECT THE ENGINE COOLING FAN CLUTCH, ELECTRONICALLY, AND RECHECK VOLTAGE. MODEL 2003-2007 F SUPER DUTY,
AS-21769 Mar 1, 2011
118000 ELECTRICAL SYSTEM:SOFTWARE
FORD: IF THERE IS AN INTERMITTENT LACK OF POWER, SURGE, OR HESITATION WHILE DRIVING THE BRAKES WILL OVERRIDE ACCELERATION. *RM
AS-21769 Mar 1, 2011
100000 POWER TRAIN
FORD: IF THERE IS AN INTERMITTENT LACK OF POWER, SURGE, OR HESITATION WHILE DRIVING THE BRAKES WILL OVERRIDE ACCELERATION. *RM
AS-21769 Mar 1, 2011
061000 ENGINE AND ENGINE COOLING:ENGINE
FORD: IF THERE IS AN INTERMITTENT LACK OF POWER, SURGE, OR HESITATION WHILE DRIVING THE BRAKES WILL OVERRIDE ACCELERATION. *RM
AS-21769 Mar 1, 2011
046000 SERVICE BRAKES, AIR:ANTILOCK
FORD: IF THERE IS AN INTERMITTENT LACK OF POWER, SURGE, OR HESITATION WHILE DRIVING THE BRAKES WILL OVERRIDE ACCELERATION. *RM
TSB-09-7-5 Jul 1, 2009
221200 SEATS:FRONT ASSEMBLY:RECLINER
FORD TRUCK: SOME VEHICLES MAY EXHIBIT A LOOSE SET BACK. FOLLOW THE SERVICE PROCEDURE STEPS TO CORRECT THE CONDITION. *PE
TSB-08-9-9 Oct 23, 2008
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
FORD: 6.0L DIESEL HARD START/LONG CRANK/NO START DU TO LOW INJECTOR CONTROL PRESSURE (ICP). IPE
08-2-11 Mar 1, 2008
061320 ENGINE AND ENGINE COOLING:ENGINE:OTHER FUEL TYPES:TURBO/SUPERCHARGER
6.0L TURBOCHARGER CARBON DEPOSIT DIAGNOSTICS AND SERVICE TIPS. *NJ UPDATED 5/29/08. *NJ
07219 Oct 1, 2007
063130 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)
6.0L--MIL ON--P0401, P0402, P0404, P1335--LACK OF POWER OR SURGE WITH SOME 2003-2007 F-SUPER DUTY, 2003-2005 EXCURSION AND 2004-2008 E-SERIES VEHICLES. *NJ
07199 Oct 1, 2007
021232 SUSPENSION:FRONT:SPRINGS:AIR SUSPENSION:SPRINGS/BAGS
SOME 2004-2008 F-SUPER DUTY 650-750 VEHICLES EQUIPPED WITH AIR SUSPENSION MAY EXHIBIT A CONDITION WHERE THE AIR SUSPENSION SPRINGS ARE NOT RE-INFLATING. *NJ
19989 Oct 1, 2007
102000 POWER TRAIN:MANUAL TRANSMISSION
2005-2008 F-SUPER DUTY MANUAL TRANSMISSION- CLUTCH PEDAL CONCERN. *NJ
0792 Oct 1, 2007
071200 FUEL SYSTEM, GASOLINE:STORAGE:AUXILLARY TANK
DUAL FUEL TANK. ONE EMPTY FUEL DOES NOT TRANSFER. *KB UPDATED 2/6/08. *NJ
19772 May 1, 2007
061000 ENGINE AND ENGINE COOLING:ENGINE
POWER STEERING PUMP PULLEY ALIGNMENT. *KB
19728 Apr 1, 2007
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
LACK OF POWER DUE TO LOW FUEL PRESSURE - FUEL TANK LINER SEPERATION. *KB
0727 Feb 1, 2007
061000 ENGINE AND ENGINE COOLING:ENGINE
6.0L - REDUCED ENGINE PERFORMANCE - HIGH ALTITUDE. *KB
19614 Feb 1, 2007
061000 ENGINE AND ENGINE COOLING:ENGINE
AIR FILTER WATER INGESTION / SNOW PACKING WITH CODES P0103. *KB
19621 Feb 1, 2007
070000 FUEL SYSTEM, GASOLINE
LACK OF POWER DUE TO LOW FUEL PRESSURE, FUEL TANK LINER SEPERATION. *KB
19532 Dec 1, 2006
126100 EXTERIOR LIGHTING:TURN SIGNAL:FLASHER UNIT
TURN SIGNALS FLASHING RAPIDLY AFTER MODIFICATION. *KB
19537 Dec 1, 2006
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
MISFIRE AND DTC P0300. *KB
19529 Dec 1, 2006
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
MISFIRE AND DTC P0300. *KB
19521 Dec 1, 2006
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
LACK OF POWER OR LACK OF PERFORMANCE CONDITION WHEN OPERATED ABOVE 5,000 FEET OF ALTITUDE. *KB
19527 Dec 1, 2006
121000 EXTERIOR LIGHTING:HEADLIGHTS
HEADLIGHT ADJUSTMENT NEEDED. *KB
19375 Sep 1, 2006
061000 ENGINE AND ENGINE COOLING:ENGINE
WATCH FOR OIL FLOW FROM THE BASE ENGINE OIL PUMP. VEHICLES EQUIPPED WITH A 6.0L DIESEL ENGINE. *KB
19247 Jun 1, 2006
061000 ENGINE AND ENGINE COOLING:ENGINE
OIL FLOW FROM THE BASE ENGINE OIL PUMP. *KB
19244 Jun 1, 2006
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
RUNS ROUGH OR MISFIRE DUE TO A STUCK VALVE. *KB
061910 Mar 19, 2007
061000 ENGINE AND ENGINE COOLING:ENGINE
CHECK ENGINE LIGHT ON, AND/OR STOP ENGINE LIGHT ON. CUMMINS ENGINES ONLY. *KB
0715 Mar 23, 2007
061000 ENGINE AND ENGINE COOLING:ENGINE
VEHICLE DIAGNOSTICS AND PROGRAMMING USING IDS-6.0L ENGINE AND LOW CAB FORWARD WITH 4.5L ENGINE. *KB
0719 Mar 23, 2007
061000 ENGINE AND ENGINE COOLING:ENGINE
CHECK ENGINE AND/OR STOP ENGINE LIGHT ON - CUMMINS ENGINE ONLY. *KB
06151 Mar 23, 2007
011000 STEERING: STEERING WHEEL/HANDLE BAR
STEERING WHEEL OSCILLATION. *KB
06176 Mar 23, 2007
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
HIGH PRESSURE SYSTEM DIAGNOSTICS - 6.0L ENGINES. *KB
06171 Mar 23, 2007
061320 ENGINE AND ENGINE COOLING:ENGINE:OTHER FUEL TYPES:TURBO/SUPERCHARGER
6.0L TURBOCHARGER CARBON DEPOSIT DIAGNOSTICS AND SERVICE TIPS - LACK OF POWER, WHITE OR BLACK SMOKE, SURGE, P0238, P0299, P0404, P2262, AND/OR P2263. *KB
06239 Mar 23, 2007
061000 ENGINE AND ENGINE COOLING:ENGINE
HESITATION, RUNS ROUGH, OR SURGE EITHER ON ACCELERATION OR DURING IDLE IN GEAR AND OCCURS RIGHT AFTER INITIAL COLD ENGINE START UP. *KB
06229 Mar 23, 2007
061000 ENGINE AND ENGINE COOLING:ENGINE
6.0L - MIL ON WITH DTC P2138, P2139, AND P2140. *KB
0714 Mar 23, 2007
062200 ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN
LACK OF COOLING FAN OPERATION. *KB
0754 Apr 27, 2007
061000 ENGINE AND ENGINE COOLING:ENGINE
COLD START DRIVEABILITY - WHITE SMOKE, LACKS POWER, EXHAUST ODOR, SURGES, RUNS, ROUGH, OR NO START. *KB
07515 Apr 27, 2007
061000 ENGINE AND ENGINE COOLING:ENGINE
6.0L OIL SEEP OR BOOST PRESSURE LEAK AT HOT SIDE CHARGE AIR COOLER DUCT. *KB
06163 May 8, 2007
061000 ENGINE AND ENGINE COOLING:ENGINE
NO START, NO ECM/TCM COMMUNICATIONS AND/OR FLASHING AUTOMATIC TRANSMISSION INDICATOR. *KB
06169 May 8, 2007
071200 FUEL SYSTEM, GASOLINE:STORAGE:AUXILLARY TANK
RIGHT FUEL TANK EMPTY - FUEL DOES NOT TRANSFER FROM LEFT TANK. *KB
06177 May 8, 2007
120000 EXTERIOR LIGHTING
ADDING ADDITIONAL BULBS TO TURN INDICATOR OR HAZARD FLASHER CIRCUITS. *KB
06237 May 8, 2007
061000 ENGINE AND ENGINE COOLING:ENGINE
WHITE SMOKE, LACKS POWER, EXHAUST ODOR, SURGES, RUNS ROUGH, OR NO START. *KB
07153 Nov 5, 2007
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
SOME 2005-2007 F-650 AND F-750 VEHICLES EQUIPPED W/ A 6.0L DIESEL ENGINE MAY EXHIBIT A HARD START/LONG CRANK OR NO START CONDITION DUE TO LOW INJECTION CONTROL PRESSURE (ICP). *NJ
071110 Sep 19, 2007
040000 SERVICE BRAKES, AIR
BRAKE BOOSTER SYSTEM MAY EXHIBIT A BRAKE PEDAL KICKBACK AND/OR GRABBING CONDITION WHEN APPLYING THE BRAKES. *NJ
07112 Sep 19, 2007
117000 ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
STUCK OR JUMPING/BOUNCING/ERRATIC SPEEDOMETER AND/OR TACHOMETER. *NJ
07112 Sep 19, 2007
046600 SERVICE BRAKES, AIR:ANTILOCK:ABS WARNING LIGHT
STUCK OR JUMPING/BOUNCING/ERRATIC SPEEDOMETER AND/OR TACHOMETER. *NJ
06257 Jul 25, 2007
061000 ENGINE AND ENGINE COOLING:ENGINE
WHITE SMOKE, LACKS POWER, EXHAUST ODOR, SURGES, RUNS ROUGH, OR NO START. *KB
062401 Jul 25, 2007
061000 ENGINE AND ENGINE COOLING:ENGINE
6.0L DIESEL ENGINE - OIL LEAK OR BOOST PRESSURE LEAK AT HOT SIDE CHARGE AIR COOLER DUCT. *KB
0772 Jul 25, 2007
022000 SUSPENSION:REAR
REAR OF VEHICLE IS TOO HIGH/LOW -5TH WHEEL AND GOOSE NECK APPLICATIONS. *KB
0769 Jul 25, 2007
103100 POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)
BUCK/JERK WHEN PULLING LARGE HEAVY GOOSENECK TRAILERS. DIESEL ENGINES. REPROGRAMMING THE POWERTRAIN CONTROL MODULE (PCM) WITH THE LATEST CALIBRATION MIGHT SOLVE THE ISSUE. *KB
0798 Jun 25, 2007
046600 SERVICE BRAKES, AIR:ANTILOCK:ABS WARNING LIGHT
ABS LIGHT ON AND POSSIBLE C1175, C1236, P0500,P0503. *KB

FORD F-650 SD - All Years Overview

Complete safety history for the FORD F-650 SD across all model years (2004, 2025).

34 Total Recalls
54 Total Complaints
0 Investigations
0 Reported Crashes
1 Reported Fires
0 Reported Deaths

FORD F-650 SD - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year Recalls Complaints
2025 2 4 View
2023 1 4 View
2021 1 1 View
2019 0 8 View
2018 5 0 View
2016 3 6 View
2015 4 1 View
2013 1 0 View
2012 1 0 View
2011 3 1 View
2010 1 0 View
2009 3 1 View
2008 4 2 View
2007 (current) 1 5
2006 0 3 View
2005 2 6 View
2004 2 12 View

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F-250 SD 638 3,635 View
EXPLORER 624 42,549 View
F-550 SD 578 603 View