2005 FORD F-650 SD
2 recalls, 6 complaints - 55 TSBs
05V415000 Sep 19, 2005
PARKING BRAKE:DRIVELINE:HYDRAULIC
Defect Description
ON CERTAIN MEDIUM DUTY CHASSIS CAB VEHICLES EQUIPPED WITH HYDRAULIC BRAKES, THE DRIVE LINE PARK BRAKE ANCHOR BOLT MAY BE SUSCEPTIBLE TO FATIGUE LOADING. THE BOLT COULD FRACTURE OVER TIME DUE TO INSUFFICIENT CLAMP LOAD AS A RESULT OF IMPROPER ANCHOR BOLT PLATING.
Consequence
IF THE PARK BRAKE ANCHOR BOLT FATIGUES AND ULTIMATELY FRACTURES, THE PARK BRAKE MAY NOT FUNCTION AND THERE MAY BE NO INDICATION TO THE DRIVER OF THE MALFUNCTION WHEN THE PARK BRAKE IS SET. THIS MAY CAUSE THE VEHICLE TO ROLL AWAY WITHOUT WARNING, WHICH COULD RESULT IN A CRASH.
Remedy
DEALERS WILL REPLACE THE PARK BRAKE ANCHOR BOLT. THE RECALL BEGAN ON OCTOBER 6, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.
05V202000 May 4, 2005
WHEELS
Defect Description
ON CERTAIN CAB CHASSIS VEHICLES EQUIPPED WITH ACCURIDE ALUMINUM WHEELS, THE WHEELS WERE NOT PROPERLY PRE-STRESSED. THIS ALLOWS CRACKS TO DEVELOP OVER TIME.
Consequence
THIS MAY EVENTUALLY LEAD TO WHEEL FAILURE AND POSSIBLY RESULT IN A VEHICLE CRASH.
Remedy
DEALERS WILL REPLACE THE WHEELS FREE OF CHARGE. THE RECALL BEGAN ON MAY 17, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673.
Complaint Statistics
6 total complaints
Top Reported Components
| Component | Complaints |
|---|---|
| PARKING BRAKE:DRIVELINE:HYDRAULIC | 2 |
| TIRES | 1 |
| SERVICE BRAKES, HYDRAULIC | 1 |
| FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY | 1 |
| POWER TRAIN | 1 |
POWER TRAIN
Jul 3, 2013
Incident date: Jul 3, 2012
TL* THE CONTACT OWNS A 2005 FORD F-650 SD. THE CONTACT STATED THAT THE CLUTCH MASTER CYLINDER FAILED BY NOT DISENGAGING THE CLUTCH IN TIME. THE CONTACT APPLIED THE BRAKES TO STOP THE VEHICLE. THE CONTACT DID NOT TAKE THE VEHICLE TO THE DEALER OR CALL THE MANUFACTURER. THE CONTACT REPLACED THE CLUTCH... Read more
FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY
Sep 24, 2010
Incident date: Jul 1, 2008
TL* THE CONTACT OWNS A 2005 FORD F-650 SUPER DUTY. THE CONTACT WAS DRIVING APPROXIMATELY 70 MPH WHEN THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TOWED TO AN AUTHORIZED DEALER WHERE THE FUEL TANK WAS REPLACED. THE FAILURE RECURRED APPROXIMATELY FIVE TIMES. AFTER EACH FAILURE, THE VEHICLE... Read more
SERVICE BRAKES, HYDRAULIC
Aug 17, 2008
Incident date: Jan 1, 2008
I OWN AN 05 F650 AND A 07 F650 BOTH HAVE FRONT END PROBLEMS AS WELL AS BRAKE PROBLEMS SPOKE WITH FORD THEY WERE NOT WILLING TO WARRANTY A PRODUCT UNDER WARRANTY. *TR
TIRES
Oct 23, 2007
Incident date: Sep 28, 2007
2005 FORD F-650 RIGHT REAR TIRE BLEW OUT. WHEN THE BLOW OUT OCCURRED THE DEBRIS RUPTURED THE AIR BRAKE LINE ON ANOTHER VEHICLE. *KB (OHIO TRAFFIC CRASH REPORT)*JB
PARKING BRAKE:DRIVELINE:HYDRAULIC
Jan 16, 2006
Incident date: Oct 1, 2005
I AM WRITING IN REFERENCE TO A RECALL NOTICE I RECEIVED ON OCTOBER 11, 2005 REGARDING A POSSIBLE DRIVELINE PARKING BRAKE ANCHOR BOLT FRACTURE ON MY F-650 FORD TRUCK. I PURCHASED THIS TRUCK FROM HUBCO FORD IN ALLENTOWN PA. IT HAS SINCE COME TO MY ATTENTION THAT HUBCO FORD, WHERE I PURCHASED THIS VE... Read more
PARKING BRAKE:DRIVELINE:HYDRAULIC
Nov 4, 2005
Incident date: Jan 1, 1901
CONSUMER COMPLAINT IN REGARDS TO RECALL FOR PARKING BRAKE, CONSUMER IS UNABLE TO HAVE THIS RECALL DONE DUE TO SERVICE CENTER BEING CLOSED. *TS THE CONSUMER STATED THE NEAREST DEALER IS LOCATED IN ANOTHER STATE, THAT IS ABLE TO HANDLE THE SIZE OF THE TRUCK. THE CONSUMER STATED FORD SHOULD NOTIFY CUS... Read more
Technical Service Bulletins, 2005 FORD F-650 SD
55 manufacturer communications from 53 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.
Most Affected Components
| Component | Bulletins |
|---|---|
| 061000 ENGINE AND ENGINE COOLING:ENGINE | 9 |
| 061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL | 7 |
| 110000 ELECTRICAL SYSTEM | 3 |
| 071200 FUEL SYSTEM, GASOLINE:STORAGE:AUXILLARY TANK | 3 |
| 138000 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM | 2 |
| 090000 FUEL SYSTEM, OTHER | 2 |
| 060000 ENGINE AND ENGINE COOLING | 2 |
| 046600 SERVICE BRAKES, AIR:ANTILOCK:ABS WARNING LIGHT | 2 |
SSM 46345
Jan 27, 2017
350000 EQUIPMENT
SOME 2005-2017 F-SUPER DUTY 4X4 VEHICLES OPERATED IN EXTREME DUST, MUD OR TAR SAND CONDITIONS MAY EXHIBIT ACCELERATED 4X4 VACUUM HUB SEAL AND OR WHEEL BEARING WEAR AS A RESULT OF HARSH OPERATING CONDITIONS. A KNUCKLE SEAL SHIELD KIT IS NOW
ASI-44534
May 1, 2014
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
FORD: WHEN SHIFTING BETWEEN PARK, REVERSE AND/OR DURING 2-3 SHIFT, AN INTERMITTENT CLUNK OCCURS WITH A TORQSHIFT TRANSMISSION. MODEL 2003-2014 F-SUPER DUTY, E SERIES, EXCURSION, F-53 MOTORHOME CHASSIS, LOW CAB FORWARD. *P
ASI-44404
Feb 1, 2014
103700 POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER
FORD: ON SOME TRUCKS, THERE IS A NO CRANK SITUATION AND IF VOLTAGE ON TRANSMISSION RANGE SENSOR AT PIN 21, IS LESS THAN 5 VOLTS, DISCONNECT THE ENGINE COOLING FAN CLUTCH, ELECTRONICALLY, AND RECHECK VOLTAGE. MODEL 2003-2007 F SUPER DUTY,
ASI-44404
Feb 1, 2014
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
FORD: ON SOME TRUCKS, THERE IS A NO CRANK SITUATION AND IF VOLTAGE ON TRANSMISSION RANGE SENSOR AT PIN 21, IS LESS THAN 5 VOLTS, DISCONNECT THE ENGINE COOLING FAN CLUTCH, ELECTRONICALLY, AND RECHECK VOLTAGE. MODEL 2003-2007 F SUPER DUTY,
TSB-08-9-9
Oct 23, 2008
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
FORD: 6.0L DIESEL HARD START/LONG CRANK/NO START DU TO LOW INJECTOR CONTROL PRESSURE (ICP). IPE
07M08
Aug 1, 2008
073200 FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:INJECTORS
FORD\LINCOLN SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. CUSTOMER SATISFACTION PROGRAM 07M08: CERTAIN 2005 MODEL YEAR F-150, F-SUPER DUTY, EXPEDITION, AND NAVIGATOR VEHICLES WITH 5.4L 3V ENGINES-EXTENDED WARRANTY COVERA
08-2-11
Mar 1, 2008
061320 ENGINE AND ENGINE COOLING:ENGINE:OTHER FUEL TYPES:TURBO/SUPERCHARGER
6.0L TURBOCHARGER CARBON DEPOSIT DIAGNOSTICS AND SERVICE TIPS. *NJ UPDATED 5/29/08. *NJ
20064
Dec 1, 2007
081100 FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY
2004-2006 F-650/F-750 AND 2006 LCF - FUEL TANKS. *NJ
07219
Oct 1, 2007
063130 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)
6.0L--MIL ON--P0401, P0402, P0404, P1335--LACK OF POWER OR SURGE WITH SOME 2003-2007 F-SUPER DUTY, 2003-2005 EXCURSION AND 2004-2008 E-SERIES VEHICLES. *NJ
07199
Oct 1, 2007
021232 SUSPENSION:FRONT:SPRINGS:AIR SUSPENSION:SPRINGS/BAGS
SOME 2004-2008 F-SUPER DUTY 650-750 VEHICLES EQUIPPED WITH AIR SUSPENSION MAY EXHIBIT A CONDITION WHERE THE AIR SUSPENSION SPRINGS ARE NOT RE-INFLATING. *NJ
19989
Oct 1, 2007
102000 POWER TRAIN:MANUAL TRANSMISSION
2005-2008 F-SUPER DUTY MANUAL TRANSMISSION- CLUTCH PEDAL CONCERN. *NJ
0792
Oct 1, 2007
071200 FUEL SYSTEM, GASOLINE:STORAGE:AUXILLARY TANK
DUAL FUEL TANK. ONE EMPTY FUEL DOES NOT TRANSFER. *KB UPDATED 2/6/08. *NJ
19728
Apr 1, 2007
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
LACK OF POWER DUE TO LOW FUEL PRESSURE - FUEL TANK LINER SEPERATION. *KB
19725
Apr 1, 2007
081100 FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY
FUEL TANKS PUT INTO SOME VEHICLES WERE MADE OUT OF STEEL. WHICH ARE GOING TO BE REPLACED BY ALUMINUM TANKS. *KB
19621
Feb 1, 2007
070000 FUEL SYSTEM, GASOLINE
LACK OF POWER DUE TO LOW FUEL PRESSURE, FUEL TANK LINER SEPERATION. *KB
19614
Feb 1, 2007
061000 ENGINE AND ENGINE COOLING:ENGINE
AIR FILTER WATER INGESTION / SNOW PACKING WITH CODES P0103. *KB
19537
Dec 1, 2006
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
MISFIRE AND DTC P0300. *KB
19532
Dec 1, 2006
126100 EXTERIOR LIGHTING:TURN SIGNAL:FLASHER UNIT
TURN SIGNALS FLASHING RAPIDLY AFTER MODIFICATION. *KB
19529
Dec 1, 2006
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
MISFIRE AND DTC P0300. *KB
19521
Dec 1, 2006
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
LACK OF POWER OR LACK OF PERFORMANCE CONDITION WHEN OPERATED ABOVE 5,000 FEET OF ALTITUDE. *KB
05B30
Feb 16, 2006
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
CUSTOMER SATISFACTION PROGRAM 05B30 -ACCESSORY DRIVE GEAR REPLACEMENT. *SC SUPPLEMENT #1. *TT
19015
Jan 1, 2006
090000 FUEL SYSTEM, OTHER
FUEL CONDITIONER. LOW POWER, POOR FUEL ECONOMY, FUEL GELLING IN COLD WEATHER, EXCESSIVE WHITE SMOKE ON COLD START, HARD START, OR COKING OF COMPONENTS EXPOSED TO EXHAUST. *TT
05204
Jan 1, 2006
061000 ENGINE AND ENGINE COOLING:ENGINE
VEHICLE DIAGNOSTICS AND PROGRAMMING USING WDS - F-650/750 WITH 6.0L ENGINE AND LOW CAB FORWARD WITH 4.5L ENGINE. *TT
04235
Nov 29, 2005
110000 ELECTRICAL SYSTEM
NO START NO ECM/TCM COMMUNICATIONS AND OR FLASHING AUTOMATIC TRANSMISSION INDICATOR. *EH
05174
Oct 7, 2005
138000 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM
VACUUM PUMP INOPERATIVE OR RUNS CONTINUOUSLY - CLIMATE CONTROL DEFAULTS TO DEFROST MODE. *TT
18735
Jul 1, 2005
121000 EXTERIOR LIGHTING:HEADLIGHTS
HEADLIGHT ADJUSTMENT - CHASSIS CAB INCOMPLETE VEHICLES. *TT
042421
Jun 7, 2005
151300 SEAT BELTS:FRONT:RETRACTOR
SAFETY BELT RETRACTION SPEED. *TT
05511
Mar 21, 2005
071200 FUEL SYSTEM, GASOLINE:STORAGE:AUXILLARY TANK
RIGHT FUEL TANK EMPTY - FUEL DOES NOT TRANSFER FROM LEFT TANK. *TT
18409
Feb 1, 2005
090000 FUEL SYSTEM, OTHER
CHECK REPLACEMENT FUEL LEVEL SENSOR PRIOR TO INSTALLATION. *TT
0512
Jan 24, 2005
060000 ENGINE AND ENGINE COOLING
TEMPERATURE GAUGE READS HOT. *TT
04233
Jan 1, 2005
060000 ENGINE AND ENGINE COOLING
MISFIRE LACK OF POWER BUCK JERK EXCESSIVE SMOKE CRANK NO START 6.0L ENGINE DIAGNOSTICS FOR FUEL SYSTEM . *EH SERVICE TIPS. *TT
05125
Jan 1, 2005
061000 ENGINE AND ENGINE COOLING:ENGINE
HARD START/LONG CRANK, LACK/LOSS OF POWER, RUNS ROUGH, BUCK/JERK, MISSES-COLD WEATHER REGIONS. *SC
042412
Dec 13, 2004
036100 SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:CONTROL UNIT/MODULE
COMMUNICATION/DIAGNOSTIC ISSUES WITH ANTI-LOCK BRAKING SYSTEM (ABS) MODULES. *TT
04239
Nov 29, 2004
162900 STRUCTURE:BODY:ROOF AND PILLARS
WATER LEAK - ROOF FLANGE AREA - WATER ACCUMULATION IN HEADLINER AND/OR LEAK AT THE CAB FLOOR PAN AREA. *TT
042121
Nov 1, 2004
110000 ELECTRICAL SYSTEM
NO START, NO ECM/TCM COMMUNICATIONS, AND/OR FLASHING AUTOMATIC TRANSMISSION INDICATOR. *TT
04222
Nov 1, 2004
045200 SERVICE BRAKES, AIR:DISC:PADS
BRAKE PAD SELECTION SERVICE TIP. *EH
17406
Sep 1, 2004
061000 ENGINE AND ENGINE COOLING:ENGINE
LOW POWER, POOR FUEL ECONOMY, FUEL GELLING COLD, EXCESSIVE WHITE SMOKE COLD, OR HARD START. *MJ THIS OASIS UPDATES PREVIOUS OASIS DATED 12/01/03. *TT
04168
Aug 23, 2004
138000 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM
VACUM PUMP INOPERATIVE OR RUNS CONTINUOSLY - CLIMATE CONTROL DEFAULT TO DEFROST. *AR
04167
Aug 23, 2004
110000 ELECTRICAL SYSTEM
DIAGNOSTIC TROUBLE CODE (DTC) 367 AFTER ELECTRONIC CONTROL MODULE (ECM) REPLACEMENT. TO INCLUDE 2005 F-650/750. *AR
0451
Aug 23, 2004
061000 ENGINE AND ENGINE COOLING:ENGINE
VEHICLE DIAGNOSTICS AND PROGRAMMING USING WDS ON 2004 MEDIUM DUTY TRUCKS EQUIPPED WITH 6.0L POWER STROKE DIESEL ENGINE - SERVICE TIPS. *TT THIS ARTICLE SUPERSEDED TSB 04-5-1 TO UPDATE THE VEHICLE MODEL YEARS. FORD F-650/750 2005 INCLUD
18102
Aug 1, 2004
126000 EXTERIOR LIGHTING:TURN SIGNAL
TURN SIGNALS FLASHING RAPIDLY AFTER MODIFICATION - SERVICE TIP. *TT
02219
Jan 1, 2004
114400 ELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERS
ADDING ADDITIONAL BULBS TO TURN INDICATOR OR HAZARD FLASHER CIRCUITS - SERVICE TIPS. *TT
06257
Jul 25, 2007
061000 ENGINE AND ENGINE COOLING:ENGINE
WHITE SMOKE, LACKS POWER, EXHAUST ODOR, SURGES, RUNS ROUGH, OR NO START. *KB
07153
Nov 5, 2007
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
SOME 2005-2007 F-650 AND F-750 VEHICLES EQUIPPED W/ A 6.0L DIESEL ENGINE MAY EXHIBIT A HARD START/LONG CRANK OR NO START CONDITION DUE TO LOW INJECTION CONTROL PRESSURE (ICP). *NJ
071110
Sep 19, 2007
040000 SERVICE BRAKES, AIR
BRAKE BOOSTER SYSTEM MAY EXHIBIT A BRAKE PEDAL KICKBACK AND/OR GRABBING CONDITION WHEN APPLYING THE BRAKES. *NJ
07112
Sep 19, 2007
117000 ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
STUCK OR JUMPING/BOUNCING/ERRATIC SPEEDOMETER AND/OR TACHOMETER. *NJ
07112
Sep 19, 2007
046600 SERVICE BRAKES, AIR:ANTILOCK:ABS WARNING LIGHT
STUCK OR JUMPING/BOUNCING/ERRATIC SPEEDOMETER AND/OR TACHOMETER. *NJ
06177
May 8, 2007
120000 EXTERIOR LIGHTING
ADDING ADDITIONAL BULBS TO TURN INDICATOR OR HAZARD FLASHER CIRCUITS. *KB
062401
Jul 25, 2007
061000 ENGINE AND ENGINE COOLING:ENGINE
6.0L DIESEL ENGINE - OIL LEAK OR BOOST PRESSURE LEAK AT HOT SIDE CHARGE AIR COOLER DUCT. *KB
0772
Jul 25, 2007
022000 SUSPENSION:REAR
REAR OF VEHICLE IS TOO HIGH/LOW -5TH WHEEL AND GOOSE NECK APPLICATIONS. *KB
0769
Jul 25, 2007
103100 POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)
BUCK/JERK WHEN PULLING LARGE HEAVY GOOSENECK TRAILERS. DIESEL ENGINES. REPROGRAMMING THE POWERTRAIN CONTROL MODULE (PCM) WITH THE LATEST CALIBRATION MIGHT SOLVE THE ISSUE. *KB
06163
May 8, 2007
061000 ENGINE AND ENGINE COOLING:ENGINE
NO START, NO ECM/TCM COMMUNICATIONS AND/OR FLASHING AUTOMATIC TRANSMISSION INDICATOR. *KB
06169
May 8, 2007
071200 FUEL SYSTEM, GASOLINE:STORAGE:AUXILLARY TANK
RIGHT FUEL TANK EMPTY - FUEL DOES NOT TRANSFER FROM LEFT TANK. *KB
0798
Jun 25, 2007
046600 SERVICE BRAKES, AIR:ANTILOCK:ABS WARNING LIGHT
ABS LIGHT ON AND POSSIBLE C1175, C1236, P0500,P0503. *KB
06237
May 8, 2007
061000 ENGINE AND ENGINE COOLING:ENGINE
WHITE SMOKE, LACKS POWER, EXHAUST ODOR, SURGES, RUNS ROUGH, OR NO START. *KB
FORD F-650 SD - All Years Overview
Complete safety history for the FORD F-650 SD across all model years (2004, 2025).
34
Total Recalls
54
Total Complaints
0
Investigations
0
Reported Crashes
1
Reported Fires
0
Reported Deaths
FORD F-650 SD - Year by Year
Compare recalls and complaints across model years. Click any year to see full details.