2004 FORD F-650 SD

2 recalls, 12 complaints - 62 TSBs

03V319000 Aug 28, 2003
SERVICE BRAKES, AIR
Defect Description
CERTAIN MEDIUM DUTY CHASSIS CABS FAIL TO COMPLY TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 121, "AIR BRAKE SYSTEMS." THE AIR BRAKE LINES MAY BE MISROUTED BETWEEN THE PRIMARY AND SECONDARY RESERVOIR TANKS OF THE AIR BRAKE SYSTEM.
Consequence
IF THE AIR BRAKE LINES ARE MISROUTED, AND THE AIR BRAKE SYSTEM EXPERIENCES A LOSS OF AIR FROM THE PRIMARY AIR TANK, THE VEHICLE WILL NOT HAVE SERVICE AIR BAKE FUNCTION, INCREASING THE RISK OF A CRASH.
Remedy
FORD WILL INSPECT THE AIR BRAKE LINE ROUTING AND IF NECESSARY, REPAIR THE VEHICLE. OWNER NOTIFICATION BEGAN ON SEPTEMBER 12, 2003. OWNERS SHOULD CONTACT FORD AT 1-800-248-0186.
97 vehicles affected
Manufacturer: FORD MOTOR COMPANY
03V283000 Aug 5, 2003
EQUIPMENT:OTHER:LABELS
Defect Description
CERTAIN MEDIUM DUTY CHASSIS CABS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS." THE TIRE PLACARD LABEL AND INCOMPLETE VEHICLE LABEL MAY HAVE INCORRECT METRIC (KPA) TIRE PRESSURE INFORMATI... Read more
Remedy
OWNERS WILL BE SENT CORRECTED LABELS WITH INSTRUCTIONS FOR INSTALLATION. OWNER NOTIFICATION BEGAN AUGUST 8, 2003. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.
1,000 vehicles affected
Manufacturer: FORD MOTOR COMPANY

Complaint Statistics

12 total complaints

Top Reported Components

ComponentComplaints
ELECTRICAL SYSTEM2
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:ABS WARNING LIGHT1
SUSPENSION:REAR:SPRINGS:AIR SUSPENSION SYSTEM1
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL1
ENGINE AND ENGINE COOLING1
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:CALIPER1
ENGINE AND ENGINE COOLING:ENGINE1
TIRES:TREAD/BELT1
TIRES1
EQUIPMENT1
ELECTRICAL SYSTEM Aug 8, 2024
Incident date: May 31, 2024
The tailgate opens on it's own. This is unsafe because the tailgate can open without me knowing it and cause a safety hazard by hitting someone OR by items falling out of the bed of the truck while driving. That can cause injury or damage to people and/or property.
AIR BAGS Aug 8, 2024
Incident date: May 31, 2024
The contact owns a 2006 Hyundai Sonata. The contact stated that while driving at an undisclosed speed, the air bag warning light illuminated. The vehicle was not taken to the dealer or an independent mechanic. After investigating the failure, the contact related the failure to NHTSA Campaign Number:... Read more
ELECTRICAL SYSTEM Aug 15, 2008
Incident date: May 20, 2008
LIGHTS ON THE UNIT WILL JUST SHUT OF RANDOMLY I BOUGHT THIS NEW AUG 24 2007 DEALER LOOKED AT IT SAID ITS A FORD ISSUE I CONTACTED FORD TO GET REPAIRED FORD SAYS IT IS OUT OF WARRANTY. THE DEALER HAD TO SEND IN A FORM ON LINE TO GET WARRANTY STARTED TAKES 7 WORKING DAYS THEY SAID. I HAVE WAITED 2 WEE... Read more
TIRES Feb 5, 2007
Incident date: Jun 8, 2006
HANKOOK TIRES ARE BEING INSTALLED ON VEHICLES WHICH REQUIRE A LOAD RANGE HIGHER THAN A PASSENGER TIRE P235/R16 SL. THESE VEHICLES WEIGH IN AT 24,000 LBS GVW AND AT TIMES CAN BE OVERLOADED. THEY ALSO DO NOT TAKE INTO ACCOUNT THE 5% SAFETY FACTOR SINCE THE REARS ARE ON DUALS. TIRES WERE WEARING EXTRE... Read more
EQUIPMENT Feb 5, 2007
Incident date: Jun 8, 2006
HANKOOK TIRES ARE BEING INSTALLED ON VEHICLES WHICH REQUIRE A LOAD RANGE HIGHER THAN A PASSENGER TIRE P235/R16 SL. THESE VEHICLES WEIGH IN AT 24,000 LBS GVW AND AT TIMES CAN BE OVERLOADED. THEY ALSO DO NOT TAKE INTO ACCOUNT THE 5% SAFETY FACTOR SINCE THE REARS ARE ON DUALS. TIRES WERE WEARING EXTRE... Read more
TIRES:TREAD/BELT Nov 22, 2006
Incident date: Nov 20, 2006
DT*: THE CONTACT STATED WHILE DRIVING 60 MPH, THE REAR LEFT INSIDE TIRE BLEW OUT. THE ROAD WAS CLEAR OF DEBRIS. THE VEHICLE WAS DRIVEN OFF TO THE SIDE OF THE ROAD, THEN DRIVEN TO AN INDEPENDENT TIRE SHOP WHERE A USED TIRE REPLACED THE FAILED TIRE. MOST OF THE SEPARATED TREAD WAS LEFT ON THE SIDE ... Read more
ENGINE AND ENGINE COOLING:ENGINE Aug 31, 2006
Incident date: Aug 17, 2006
DT*: THE CONTACT STATED WHILE EXITING A DRIVEWAY BETWEEN 5 -15 MPH THE ENGINE STARTED SMOKING AND MAKING A KNOCKING SOUND. THE SERVICE DEALER DETERMINED THAT THE ENGINE'S O-RING PISTONS WERE DEFECTIVE AND THE ENGINE MAY NEED TO BE REPLACED. THE CHECK ENGINE LIGHT WAS NOT ILLUMINATED.
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:CALIPER Aug 9, 2005
Incident date: Feb 1, 2005
2004 F650 TOW TRUCK BRAKES KEEP EATING ROTOR HAD TO REPLACE WHOLE DRIVER SIDE BRAKE SYSTEM 2 TIMES , WE ONLY GOT 13,8888 MILES ON THE FIRST BRAKE JOB. *JB
ENGINE AND ENGINE COOLING Apr 5, 2005
Incident date: Feb 18, 2005
VEHICLE STALLED ON 2 SEPARATE OCCASIONS WHILE DRIVING. DEALERSHIP WAS UNABLE TO INDICATE THE CAUSE OF THE FAILURE. VEHICLE WAS AT THE DEALERSHIP FOR THE LAST 2 WEEKS DUE TO THE FAILURE.*AK *BF *NM
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL Oct 14, 2004
Incident date: Aug 30, 2004
FORD F650. 17,000 MILES ON TRUCK, HAD SINCE NEW. BEEN IN SHOP FOR PERFORMANCE, POWER, AND FUEL ECONOMY ISSUE`S 4 OUT OF 6 WEEKS. C7 300 H.P. CATERPILLAR ENGINE. CAT ADMITS KNOWN ISSUE WITH COMPUTER NOT ABLE TO CORRECTLY TELL ENGINE PROPER FUEL MEASUREMENTS. ENGINE WEAR MASKS PROPER ALIGNMENT. ... Read more
SUSPENSION:REAR:SPRINGS:AIR SUSPENSION SYSTEM May 13, 2004
Incident date: Aug 15, 2003
THIS TRUCK HAS A TERRIBLE VIBRATION STARTING AT 53 AND GOING THRU 65 THEN THE INTENSITY LESSONS BUT CONTINUES. SHIFT OF TRANSMISSION IS ALMOST IMPOSSIBLE AT TIME, FRONT END HAS PROBLEMS INCLUDING WEARING OF TIRED IN 29960 MILES. *AK
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:ABS WARNING LIGHT Sep 23, 2003
CONSUMER STATED THAT FOR THE LAST SIX MONTHS ABS INDICATOR LIGHT HAS BEEN FLASHING. DEALER HAS BEEN CONTACTED.*AK

Technical Service Bulletins, 2004 FORD F-650 SD

62 manufacturer communications from 61 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

ComponentBulletins
061000 ENGINE AND ENGINE COOLING:ENGINE15
071200 FUEL SYSTEM, GASOLINE:STORAGE:AUXILLARY TANK3
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL3
110000 ELECTRICAL SYSTEM3
103000 POWER TRAIN:AUTOMATIC TRANSMISSION3
090000 FUEL SYSTEM, OTHER3
138000 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM2
060000 ENGINE AND ENGINE COOLING2
ASI-44534 May 1, 2014
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
FORD: WHEN SHIFTING BETWEEN PARK, REVERSE AND/OR DURING 2-3 SHIFT, AN INTERMITTENT CLUNK OCCURS WITH A TORQSHIFT TRANSMISSION. MODEL 2003-2014 F-SUPER DUTY, E SERIES, EXCURSION, F-53 MOTORHOME CHASSIS, LOW CAB FORWARD. *P
ASI-44408 Feb 1, 2014
356000 EQUIPMENT ADAPTIVE/MOBILITY
FORD: THE RESTRAINT CONTROL MODULE (RCM) WHEN USING VCM II, WOULD HAVE AN ERROR CODE 35 AND DIAGNOSTIC TROUBLE CODE (DTC) B1035, AND DIFFICULTY ATTEMPTING PROGRAMMABLE MODULE INSTALLATION (PMI). MODEL 2001-2004 F-SUPER DUTY. *PE
ASI-44404 Feb 1, 2014
103700 POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER
FORD: ON SOME TRUCKS, THERE IS A NO CRANK SITUATION AND IF VOLTAGE ON TRANSMISSION RANGE SENSOR AT PIN 21, IS LESS THAN 5 VOLTS, DISCONNECT THE ENGINE COOLING FAN CLUTCH, ELECTRONICALLY, AND RECHECK VOLTAGE. MODEL 2003-2007 F SUPER DUTY,
ASI-44404 Feb 1, 2014
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
FORD: ON SOME TRUCKS, THERE IS A NO CRANK SITUATION AND IF VOLTAGE ON TRANSMISSION RANGE SENSOR AT PIN 21, IS LESS THAN 5 VOLTS, DISCONNECT THE ENGINE COOLING FAN CLUTCH, ELECTRONICALLY, AND RECHECK VOLTAGE. MODEL 2003-2007 F SUPER DUTY,
08-2-11 Mar 1, 2008
061320 ENGINE AND ENGINE COOLING:ENGINE:OTHER FUEL TYPES:TURBO/SUPERCHARGER
6.0L TURBOCHARGER CARBON DEPOSIT DIAGNOSTICS AND SERVICE TIPS. *NJ UPDATED 5/29/08. *NJ
20064 Dec 1, 2007
081100 FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY
2004-2006 F-650/F-750 AND 2006 LCF - FUEL TANKS. *NJ
07219 Oct 1, 2007
063130 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)
6.0L--MIL ON--P0401, P0402, P0404, P1335--LACK OF POWER OR SURGE WITH SOME 2003-2007 F-SUPER DUTY, 2003-2005 EXCURSION AND 2004-2008 E-SERIES VEHICLES. *NJ
07199 Oct 1, 2007
021232 SUSPENSION:FRONT:SPRINGS:AIR SUSPENSION:SPRINGS/BAGS
SOME 2004-2008 F-SUPER DUTY 650-750 VEHICLES EQUIPPED WITH AIR SUSPENSION MAY EXHIBIT A CONDITION WHERE THE AIR SUSPENSION SPRINGS ARE NOT RE-INFLATING. *NJ
0792 Oct 1, 2007
071200 FUEL SYSTEM, GASOLINE:STORAGE:AUXILLARY TANK
DUAL FUEL TANK. ONE EMPTY FUEL DOES NOT TRANSFER. *KB UPDATED 2/6/08. *NJ
19728 Apr 1, 2007
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
LACK OF POWER DUE TO LOW FUEL PRESSURE - FUEL TANK LINER SEPERATION. *KB
19725 Apr 1, 2007
081100 FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY
FUEL TANKS PUT INTO SOME VEHICLES WERE MADE OUT OF STEEL. WHICH ARE GOING TO BE REPLACED BY ALUMINUM TANKS. *KB
19614 Feb 1, 2007
061000 ENGINE AND ENGINE COOLING:ENGINE
AIR FILTER WATER INGESTION / SNOW PACKING WITH CODES P0103. *KB
19621 Feb 1, 2007
070000 FUEL SYSTEM, GASOLINE
LACK OF POWER DUE TO LOW FUEL PRESSURE, FUEL TANK LINER SEPERATION. *KB
19532 Dec 1, 2006
126100 EXTERIOR LIGHTING:TURN SIGNAL:FLASHER UNIT
TURN SIGNALS FLASHING RAPIDLY AFTER MODIFICATION. *KB
05B30 Feb 16, 2006
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
CUSTOMER SATISFACTION PROGRAM 05B30 -ACCESSORY DRIVE GEAR REPLACEMENT. *SC SUPPLEMENT #1. *TT
05204 Jan 1, 2006
061000 ENGINE AND ENGINE COOLING:ENGINE
VEHICLE DIAGNOSTICS AND PROGRAMMING USING WDS - F-650/750 WITH 6.0L ENGINE AND LOW CAB FORWARD WITH 4.5L ENGINE. *TT
19015 Jan 1, 2006
090000 FUEL SYSTEM, OTHER
FUEL CONDITIONER. LOW POWER, POOR FUEL ECONOMY, FUEL GELLING IN COLD WEATHER, EXCESSIVE WHITE SMOKE ON COLD START, HARD START, OR COKING OF COMPONENTS EXPOSED TO EXHAUST. *TT
04235 Nov 29, 2005
110000 ELECTRICAL SYSTEM
NO START NO ECM/TCM COMMUNICATIONS AND OR FLASHING AUTOMATIC TRANSMISSION INDICATOR. *EH
05174 Oct 7, 2005
138000 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM
VACUUM PUMP INOPERATIVE OR RUNS CONTINUOUSLY - CLIMATE CONTROL DEFAULTS TO DEFROST MODE. *TT
18735 Jul 1, 2005
121000 EXTERIOR LIGHTING:HEADLIGHTS
HEADLIGHT ADJUSTMENT - CHASSIS CAB INCOMPLETE VEHICLES. *TT
042421 Jun 7, 2005
151300 SEAT BELTS:FRONT:RETRACTOR
SAFETY BELT RETRACTION SPEED. *TT
05511 Mar 21, 2005
071200 FUEL SYSTEM, GASOLINE:STORAGE:AUXILLARY TANK
RIGHT FUEL TANK EMPTY - FUEL DOES NOT TRANSFER FROM LEFT TANK. *TT
18409 Feb 1, 2005
090000 FUEL SYSTEM, OTHER
CHECK REPLACEMENT FUEL LEVEL SENSOR PRIOR TO INSTALLATION. *TT
04233 Jan 1, 2005
060000 ENGINE AND ENGINE COOLING
MISFIRE LACK OF POWER BUCK JERK EXCESSIVE SMOKE CRANK NO START 6.0L ENGINE DIAGNOSTICS FOR FUEL SYSTEM . *EH SERVICE TIPS. *TT
05125 Jan 1, 2005
061000 ENGINE AND ENGINE COOLING:ENGINE
HARD START/LONG CRANK, LACK/LOSS OF POWER, RUNS ROUGH, BUCK/JERK, MISSES-COLD WEATHER REGIONS. *SC
042412 Dec 13, 2004
036100 SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:CONTROL UNIT/MODULE
COMMUNICATION/DIAGNOSTIC ISSUES WITH ANTI-LOCK BRAKING SYSTEM (ABS) MODULES. *TT
04239 Nov 29, 2004
162900 STRUCTURE:BODY:ROOF AND PILLARS
WATER LEAK - ROOF FLANGE AREA - WATER ACCUMULATION IN HEADLINER AND/OR LEAK AT THE CAB FLOOR PAN AREA. *TT
04226 Nov 15, 2004
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
F-650 750 WITH CATERPILLAR 3126 ENGINE AND ALLISON ELECTRONIC TRANSMISSION ERRATIC SHIFT POINTS. *EH
042121 Nov 1, 2004
110000 ELECTRICAL SYSTEM
NO START, NO ECM/TCM COMMUNICATIONS, AND/OR FLASHING AUTOMATIC TRANSMISSION INDICATOR. *TT
04222 Nov 1, 2004
045200 SERVICE BRAKES, AIR:DISC:PADS
BRAKE PAD SELECTION SERVICE TIP. *EH
04209 Oct 18, 2004
060000 ENGINE AND ENGINE COOLING
LOW POWER - COLD SIDE CHARGE AIR COOLER (CAC) DISCONNECTED - OIL LEAK AT COLD SIDE CAC CONNECTIONS - 6.0L ENGINE - VEHICLES BUILT 12/15/2003 THROUGH 4/1/2004. *TT
18209 Oct 1, 2004
100000 POWER TRAIN
HARSH/SLIPPING SHIFTS AND/OR HARSH/DELAYED ENGAGEMENT INTO DRIVE OR REVERSE. *TT
18217 Oct 1, 2004
090000 FUEL SYSTEM, OTHER
MULTIPLE VEHICLES - FUEL LEVEL INDICATION CONCERNS - SERVICE TIP. VARIOUS MODELS INCLUDING 2005 SUPER DUTY F-SERIES, EXCURSION, EXPEDITION, EXPLORER, MOUNTAINEER AND AVIATOR. *TT
18223 Oct 1, 2004
033100 SERVICE BRAKES, HYDRAULIC:POWER ASSIST:VACUUM
VACUUM PUMP INOPERATIVE OR RUNS CONTINUOUSLY - CLIMATE CONTROL DEFAULTS TO DEFROST. OASIS. TO ALSO INCLUDE 2005 SUPER DUTY F-SERIES, EXCURSION, AND F650/750. *TT
17406 Sep 1, 2004
061000 ENGINE AND ENGINE COOLING:ENGINE
LOW POWER, POOR FUEL ECONOMY, FUEL GELLING COLD, EXCESSIVE WHITE SMOKE COLD, OR HARD START. *MJ THIS OASIS UPDATES PREVIOUS OASIS DATED 12/01/03. *TT
0451 Aug 23, 2004
061000 ENGINE AND ENGINE COOLING:ENGINE
VEHICLE DIAGNOSTICS AND PROGRAMMING USING WDS ON 2004 MEDIUM DUTY TRUCKS EQUIPPED WITH 6.0L POWER STROKE DIESEL ENGINE - SERVICE TIPS. *TT THIS ARTICLE SUPERSEDED TSB 04-5-1 TO UPDATE THE VEHICLE MODEL YEARS. FORD F-650/750 2005 INCLUD
04167 Aug 23, 2004
110000 ELECTRICAL SYSTEM
DIAGNOSTIC TROUBLE CODE (DTC) 367 AFTER ELECTRONIC CONTROL MODULE (ECM) REPLACEMENT. TO INCLUDE 2005 F-650/750. *AR
04168 Aug 23, 2004
138000 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM
VACUM PUMP INOPERATIVE OR RUNS CONTINUOSLY - CLIMATE CONTROL DEFAULT TO DEFROST. *AR
041611 Aug 23, 2004
103800 POWER TRAIN:AUTOMATIC TRANSMISSION:PARK/NEUTRAL START INTERLOCK SWITCH
LACK OF POWER AND EXCESSIVE SMOKE FROM TAIL PIPE - COLD START. *AR
18102 Aug 1, 2004
126000 EXTERIOR LIGHTING:TURN SIGNAL
TURN SIGNALS FLASHING RAPIDLY AFTER MODIFICATION - SERVICE TIP. *TT
04B18 Aug 1, 2004
061120 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER
TURBOCHARGER DOWNPIPE REPLACEMENT SUPPORT BRACKET INSTALLATION. THE TURBOCHARGER DOWNPIPE MAY FRACTURE AT VERY EARLY MILEAGE, RESULTING IN EXCESSIVE EXHAUST NOISE. *TT
04184 Jan 1, 2004
063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
TURBO-INDUCED EXHAUST MOAN/DRONE AT 1600-1800 RPM - 6.0L BUILT AFTER 9/29/2003. *TT
02219 Jan 1, 2004
114400 ELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERS
ADDING ADDITIONAL BULBS TO TURN INDICATOR OR HAZARD FLASHER CIRCUITS - SERVICE TIPS. *TT
03V08 Nov 4, 2003
061000 ENGINE AND ENGINE COOLING:ENGINE
SOFTWARE ENGINE SOFTWARE INSTALLATION ON CERTAIN VEHICLES WITH C7 CATERPILLAR ENGINES. VENDOR FIELD SERVICE ACTION NOTICE. *TT
03B10 Oct 1, 2003
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
REAR AXLE OIL REPLACEMENT. CUSTOMER SATISFACTION PROGRAM 03B10. VEHICLE BUILT WITH REAR AXLE (DIFFERENTIAL) OIL MAY HAVE BEEN CONTAMINATED BY AUTOMATIC TRANSMISSION FLUID (ATF). *TT
03175 Sep 1, 2003
022130 SUSPENSION:REAR:SPRINGS:AIR SUSPENSION SYSTEM
REAR AIR SUSPENSION VENTS/DEFLATES WITH KEY IN OFF POSITION. *TT
17212 Sep 1, 2003
071100 FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
DUAL FUEL TANKS MAY EXHIBIT THE RIGHT TANK EMPTY AND LEFT TANK FULL. *TT
17213 Sep 1, 2003
061000 ENGINE AND ENGINE COOLING:ENGINE
LACK OF POWER WITH THE MALFUNCTION INDICATOR LAMP (MIL) ON, ON VEHICLES EQUIPPED WITH A 5.9L CUMMINS AND ALLISON AT2000/2400. *TT
031510 Aug 4, 2003
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
VEHICLES WITH THE A 6.0L DIESEL ENGINE MAY EXHIBIT DILUTED ENGINE OIL, ROUGH RUNNING AND/OR LOW POWER FROM ENGINE. *TT
03V07 Jul 23, 2003
063200 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE
ONE OR BOTH CONVERTER MUFFLER HANGER CLAMPS MAY CRACK OR BREAK ALONG A WELD BEAD WHICH HOLDS THE CONVERTER MUFFLER ASSEMBLY TO THE CLAMPS ON VEHICLES BUILT WITH CATERPILLAR 3126E 7.2L ENGINES. *YY
03131 Jul 7, 2003
061000 ENGINE AND ENGINE COOLING:ENGINE
DILUTED ENGINE OIL, ROUGH RUNNING AND/OR LOW POWER FROM ENGINE. *TT
16769 Apr 1, 2003
020000 SUSPENSION
AIR SUSPENSION DEFLATES WHEN TURNING OFF THE IGNITION KEY. 2004 MODELS. *TT
06237 May 8, 2007
061000 ENGINE AND ENGINE COOLING:ENGINE
WHITE SMOKE, LACKS POWER, EXHAUST ODOR, SURGES, RUNS ROUGH, OR NO START. *KB
062401 Jul 25, 2007
061000 ENGINE AND ENGINE COOLING:ENGINE
6.0L DIESEL ENGINE - OIL LEAK OR BOOST PRESSURE LEAK AT HOT SIDE CHARGE AIR COOLER DUCT. *KB
06246 Jul 25, 2007
061000 ENGINE AND ENGINE COOLING:ENGINE
DTC'S P006A OR P132B - LACKS POWER, SURGE, OR FLUTTER AFTER FIELD SERVICE ACTION 06E17. *KB
06257 Jul 25, 2007
061000 ENGINE AND ENGINE COOLING:ENGINE
WHITE SMOKE, LACKS POWER, EXHAUST ODOR, SURGES, RUNS ROUGH, OR NO START. *KB
071110 Sep 19, 2007
040000 SERVICE BRAKES, AIR
BRAKE BOOSTER SYSTEM MAY EXHIBIT A BRAKE PEDAL KICKBACK AND/OR GRABBING CONDITION WHEN APPLYING THE BRAKES. *NJ
06177 May 8, 2007
120000 EXTERIOR LIGHTING
ADDING ADDITIONAL BULBS TO TURN INDICATOR OR HAZARD FLASHER CIRCUITS. *KB
06169 May 8, 2007
071200 FUEL SYSTEM, GASOLINE:STORAGE:AUXILLARY TANK
RIGHT FUEL TANK EMPTY - FUEL DOES NOT TRANSFER FROM LEFT TANK. *KB
06163 May 8, 2007
061000 ENGINE AND ENGINE COOLING:ENGINE
NO START, NO ECM/TCM COMMUNICATIONS AND/OR FLASHING AUTOMATIC TRANSMISSION INDICATOR. *KB
0719 Mar 23, 2007
061000 ENGINE AND ENGINE COOLING:ENGINE
CHECK ENGINE AND/OR STOP ENGINE LIGHT ON - CUMMINS ENGINE ONLY. *KB
0715 Mar 23, 2007
061000 ENGINE AND ENGINE COOLING:ENGINE
VEHICLE DIAGNOSTICS AND PROGRAMMING USING IDS-6.0L ENGINE AND LOW CAB FORWARD WITH 4.5L ENGINE. *KB

FORD F-650 SD - All Years Overview

Complete safety history for the FORD F-650 SD across all model years (2004, 2025).

34 Total Recalls
54 Total Complaints
0 Investigations
0 Reported Crashes
1 Reported Fires
0 Reported Deaths

FORD F-650 SD - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year Recalls Complaints
2025 2 4 View
2023 1 4 View
2021 1 1 View
2019 0 8 View
2018 5 0 View
2016 3 6 View
2015 4 1 View
2013 1 0 View
2012 1 0 View
2011 3 1 View
2010 1 0 View
2009 3 1 View
2008 4 2 View
2007 1 5 View
2006 0 3 View
2005 2 6 View
2004 (current) 2 12

Other FORD Models

Model Recalls Complaints
MUSTANG 1,104 11,600 View
RANGER 928 10,371 View
F-350 SD 776 2,363 View
F-450 SD 692 624 View
F-150 692 46,142 View
F-250 SD 638 3,635 View
EXPLORER 624 42,549 View
F-550 SD 578 603 View