1984 FORD E350 Recalls, Complaints & Safety

VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:HEATER CORE

HEATER HOSE MAY BE INCORRECTLY ROUTED.

Remedy: REROUTE AND REPAIR HOSE AS NECESSARY.

2,700 vehicles affected

ELECTRICAL SYSTEM:WIRING

NYLON TIES THAT SUPPORT THE MAIN WIRING HARNESS TO THE CHASSIS COULD WEAR AND BREAK DUE TO EXCESSIVE VIBRATION. THUS, WIRING HARNESS COULD FALL ON ENGINE COMPONENTS AND SHORT CIRCUIT.

Remedy: INSTALL RETROFIT RIT OF PLASTIC-COATED METAL CLAMPS, LOOM FOR POSITIVE BATTERY CABLES AND RE-ROUTE WIRING.

228 vehicles affected

ENGINE AND ENGINE COOLING:COOLING SYSTEM:HOSES/LINES/PIPING/FITTINGS

EXTREME OPERATING CONDITIONS COULD CAUSE PREMATURE DETERIORATION OF THE ENGINE COMPARTMENT HEATER HOSES OR ENGINE BYPASS HOSES.

Remedy: REPLACE HOSES AND RADIATOR CAPS; INSTALL HIGH HEAT RESISTANCE ALUMINIZED STAINLESS STEEL MUFFLERS.

14,975 vehicles affected

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL

VEHICLES ARE SUBJECT TO EXCESSIVE UNDERHOOD TEMPERATURES AND FUEL SYSTEM PRESSURES IN SEVERE DUTY APPLICATIONS.

Remedy: INSTALL MODIFICATION KITS TO MINIMIZE POSSIBILITY OF FUEL EXPULSION AND TO SHIELD UNDERBODY COMPONENTS FROM EXHAUST SYSTEM HEAT.

188,000 vehicles affected

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL

EXPULSION OF FUEL DUE TO OVERPRESSURIZATION.

Remedy: MODIFICATION OF THE BASE FUEL VENTING AND EMISSION CONTROL SYSTEM TO REDUCE OPERATING TEMPERATURES AND FUEL SYSTEM PRESSURES.

16,000 vehicles affected

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:MOUNTING

FUEL LEAK AT THE TOP OF THE FRONT FUEL TANK IN THE AREA OF THE VAPOR VALVE GROMMET. GROMMET MAY SPLIT DUE TO COMPRESSIVE LOAD WHEN INSTALLED IN THE FUEL TANK.

Remedy: INSTALLATION OF A NEWLY DESIGNED VAPOR VALVE GROMMET.

250 vehicles affected

POWER TRAIN:DRIVELINE:DRIVESHAFT

COMPOSITE GRAPHITE DRIVESHAFTS ARE SUBJECT TO OVERHEATING WHILE IDLING, WHICH MAY RESULT IN THE DRIVESHAFT TWISTING AND SHORTENING CAUSING THE SLIP YOKE TO DISCONNECT FROM THE TRANSMISSION. CONSEQUENCE OF DEFECT: IF THE DRIVESHAFT DISCONNECTS FROM THE TRANSMISSION THE VEHICLE WOULD BECOME IMMOBILE WITHOUT WARNING.

Remedy: INSTALL METAL DRIVESHAFT.

2,100 vehicles affected

FUEL SYSTEM, DIESEL

WHEN FRONTALLY IMPACTED INTO A FIXED BARRIER AT 30 MPH, AS SPECIFIED IN FEDERAL MOTOR VEHICLE SAFETY STANDARD (FMVSS) NO. 301, THE LEFT FRAME RAILS OF SUCH VEHICLES MAY DISPLACE INBOARD, PINCHING THE FUEL/WATER SEPARATOR CANISTER BETWEEN THE FRAME RAIL AND ENGINE SUFFICIENTLY TO DISPLACE THE FUEL/WATER SEPARATOR DRAIN ROD, ALLOWING THE CONTENTS OF THE CANISTER TO DRAIN. CONSEQUENCE OF DEFECT: FUEL LEAK DURING OR AFTER A CRASH INCREASES THE POSSIBILITY OF A FIRE.

Remedy: INSTALL A CANISTER SHIELD, A REVISED DESIGN DRAIN ROD SHIELD, AND MODIFY FUEL/WATER SEPARATOR MOUNTING BRACKET.

8,500 vehicles affected

FUEL SYSTEM, GASOLINE:CARBURETOR SYSTEM

THE SECONDARY THROTTLE SHAFT MAY, WITH ACCUMULATED MILEAGE, BECOME CONTAMINATED AND MAY STICK IN A PARTIALLY OPEN POSITION WHILE DRIVING.

Remedy: THE PRIMARY TO SECONDARY THROTTLE CLOSURE LINK ON THE CARBURETOR WILL BE REPLACED FREE OF CHARGE.

85,000 vehicles affected

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:MOUNTING

ATTACHING BOLTS ON FUEL TANK SUPPORTS MAY NOT HAVE BEEN ADEQUATELY TIGHTENED; ALSO, THE SUPPORTS ARE TOO THIN. HIGH LEVELS OF STRESS, WHICH COULD OCCUR UNDER NORMAL OPERATING CONDITIONS, COULD CAUSE CRACKS TO DEVELOP IN THE SUPPORT STRAPS. IF THE FUEL TANK SUPPORTS FRACTURE, THE FUEL TANK WILL SLIP FROM THE NORMAL POSITION, AND FUEL LEAKAGE COULD RESULT.

Remedy: FUEL TANK SUPPORTS AND FASTENERS WILL BE REPLACED WITHOUT CHARGE.

4,000 vehicles affected

WHEELS

SOME VEHICLES MAY HAVE BEEN BUILT WITH IMPROPERLY MANUFACTURED WHEELS. THE WELDS SECURING THE CENTER SECTIONS TO THE RIMS MAY CRACK FROM FATIGUE.

Remedy: AFFECTED WHEELS WILL BE REPLACED.

1,050 vehicles affected

FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS

FUEL SUPPLY TUBES INSTALLED IN THE AFFECTED VEHICLES ARE TOO SHORT. CONSEQUENTLY, FLEXIBLE HOSES THAT ATTACH TO THE TUBES MAY BE TAUT AND THIS WOULD HAVE AN ADVERSE EFFECT ON THE DURABILITY OF HOSE CONNECTIONS. IN THE EVENT OF HOSE SEPARATION, SOME FUEL SPILLAGE WOULD OCCUR.

Remedy: UPON INSPECTION, DEALER WILL INSTALL A NEW FUEL HOSE OF THE CORRECT LENGTH.

283 vehicles affected

I HAD A 1984 E350 ECONOLINE. IT WAS A FLEETWOOD , JAMBOREE MOTORHOME. IN MAY 2010. I WAS ON THE BLUE RIDGE PARKWAY NORTH BOUND. THE MOTOR STARTED MAKING A NOISE FROM UNDER THE HOOD. I PULLED INTO AN OVERLOOK AND STOPPED AS SOON AS I STOPPED FLAMES SHOT OUT FROM UNDER THE HOOD IMMEDIATELY BURNING OFF THE PAINT WHEN I TRIED TO OPEN THE HOOD IT WAS TO HOT TO GET UP. I TRIED TO USE MY FIRE EXTINGUISHER THROUGH THE CRACK I HAD AVAILABLE TO PUT OUT THE FIRE. IF I COULD HAVE GOTTEN THE HOOD UP I BELIEVE I COULD HAVE PUT OUT THE FIRE. IN ABOUT 3 MINUTES THE FIRE WAS SO LARGE IT CAME THROUGH THE FIRE WALL AND CONSUMED THE MOTORHOME. I AND MY PARTNER MANAGED TO ESCAPE THE MOTORHOME WITH OUR DOG , IMPORTANT PAPERS, AND OUR MEDICATIONS BEFORE THE SMOKE DROVE US OUT. THE MOTOR HOME BURNED TO THE GROUND. *TR

Fire

1984 FORD E350. CONSUMER WAS DRIVING 55 MPH WHEN THE LEFT AXLE BROKE. *MC (OHIO TRAFFIC REPORT) *JB

OUR 1984 FORD E-350 TYPE II 4X4 AMBULANCE WAS RSEPONDING NON-EMERGENT BACK TO OUR STATION FROM A STANDBY. THE DRIVER HAD JUST LEFT THE STANDBY AND WAS DRIVING ABOUT 55 MPH AND HAD TRAVELED ABOUT 3 MILES WHEN HE HEARD A RUBBING NOISE IN THE FRONT END AND 2 SECONDS LATER THE LEFT FRONT TIRE ON THE AMBULANCE BLEW OUT WITH TREAD FLYING OFF ONTO THE ROAD AND THE AMBULANCE PULLING HARD INTO THE ONCOMING LANE OF TRAFFIC. HE MANAGED TO CONTROL THE AMBULANCE AND GET IT BACK INTO HIS LANE AND OFF THE SHOULDER. IF THERE WAS TRAFFIC IN THE ONCOMING LANE HE ADVISE HE WOULD HAVE BEEN INVOLVED IN A HEAD ON ACCIDENT. ALL OF THE FIRESTONE TIRES HAVE BEEN REMOVED FROM THE VEHICLE AND OTHER TIRES HAVE BEEN INSTALLED. *JB

WHEEL LUGS BROKE OFF, CAUSING RIGHT REAR WHEEL TO FALL OFF.(OHIO STATE POLICE REPORT)