2005 CHEVROLET EXPRESS 1500

1 recalls, 10 complaints - 163 TSBs

FUEL SYSTEM, GASOLINE

Defect Description

CERTAIN REPLACEMENT FUEL FILTERS, FRAM BRAND NAME P/N G3727, WITH DATE CODES X52911 THROUGH X60801 SEQUENTIALLY OR X600141 AND A MEXICO COUNTRY OR ORIGIN MARKING ON THE FUEL FILTER HOUSING MANUFACTURED FROM OCTOBER 18, 2005, THROUGH MARCH 21, 2006, SOLD FOR USE ON THE VEHICLES LISTED ABOVE AND ON CE... Read more

Consequence

THIS CONDITION MAY CAUSE AN INADEQUATE SEAL AT THE CONNECTION, POTENTIALLY LEADING TO A FUEL LEAK. IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

Remedy

HONEYWELL WILL NOTIFY OWNERS AND REPLACE THE FUEL FILTERS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 18, 2006. OWNERS MAY CONTACT FRAM CUSTOMER SERVICE AT 1-800-890-2075 (OPTION 1).

88,303 vehicles affected

Manufacturer: HONEYWELL INTERNATIONAL, INC.

Complaint Statistics

10 total complaints 2 crashes 1 injuries

Top Reported Components

Component	Complaints
SERVICE BRAKES, HYDRAULIC	2
VISIBILITY:REARVIEW MIRRORS/DEVICES:EXTERIOR	1
POWER TRAIN:TRANSFER CASE (4-WHEEL DRIVE)	1
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDER	1
AIR BAGS	1
SERVICE BRAKES	1
ELECTRICAL SYSTEM	1
ENGINE	1
EXTERIOR LIGHTING:BRAKE LIGHTS	1

Incident date: Feb 1, 2015

TL* THE CONTACT OWNS A 2005 CHEVROLET EXPRESS 1500. THE CONTACT STATED THAT THE DRIVER SIDE BRAKE LIGHT FAILED WITHOUT WARNING. THE CONTACT REPLACED THE FUSE, BUT THE FAILURE RECURRED ON SEVERAL OCCASIONS. THE VEHICLE WAS TAKEN TO THE DEALER, BUT WAS NOT DIAGNOSED. THE MANUFACTURER WAS NOT MADE AWAR... Read more

Incident date: May 22, 2013

THIS COULD HAVE HAPPENED BEFORE AND JUST DIDN'T PAY THAT MUCH ATTENTION TO IT BUT THE FIRST TIME WE REALLY NOTICED IT WE WERE : TRAVELING SLOWLY ON GRAVEL ROAD , ENGINE JUST QUIT. HAD TO PUT VEHICLE IN PARK AND CRANK IT . SECOND TIME : HAD JUST STOPPED AT A STOP SIGN , STARTED TO PUL... Read more

Incident date: May 16, 2012

TL* THE CONTACT OWNS A 2005 CHEVROLET EXPRESS 1500. THE CONTACT STATED THAT WHILE DRIVING 70 MPH, THE VEHICLE STALLED WITHOUT WARNING. AN INDEPENDENT MECHANIC DIAGNOSED THAT THE IGNITION MODULE FAILED, AND MADE THE NECESSARY REPAIRS. THE MANUFACTURER WAS NOTIFIED AND ADVISED THAT THERE WERE NO OPEN ... Read more

Incident date: Jun 21, 2013

I WAS TRAVELING DOWN A HILL AT ABOUT 35-40 MPH. WHEN THE ABS SYSTEM KICKED IN FOR SOME REASON AND THE BRAKES WENT STIFF AND I COULD BARELY STOP. MECHANIC SAID WHEEL SENSOR, IT WAS CHANGED AND I HAVE THE SAME PROBLEM. THE ABS KICKS IN AT THE WORST TIMES WHEN YOU ARE SLOWING DOWN COMING TO AN IN... Read more

Incident date: Dec 12, 2010

THE AIRBAGS IN MY EXPRESS 1500 DID NOT DEPLOY AFTER I SKIDDED OUT ON A HIGHWAY TO AVOID A 18 WHEELER. THE VAN WAS TOTALED SO NOTHING WAS DONE TO CORRECT IT BUT WITH NO AIRBAGS IT LED TO A BROKEN SHOULDER AND SOME RIBS FROM THE STEERING WHEEL. I HIT THE JERSEY BARRIER GOING DIRECTLY STRAIGHT AT IT AT... Read more

Crash 1 injured

Incident date: Oct 1, 2010

TL* THE CONTACT OWNS A 2005 CHEVROLET EXPRESS 1500. THE CONTACT WAS TRAVELING 25 MPH WHEN THE BRAKES WERE APPLIED AND THEY WOULD NOT RESPOND. THE CONTACT WAS FORCED THROUGH A RED TRAFFIC LIGHT AND ATTEMPTED TO SHIFT INTO A LOWER GEAR. THE VEHICLE DID NOT STOP UNTIL DRIVING OVER A CURVE AND COMING TO... Read more

Crash

Incident date: Oct 2, 2010

I OWN A 2005 CHEVROLET EXPRESS 1500 V6 AND WHILE DRIVING TO MY HOUSE FROM WORK I LOST ALL BRAKES DUE TO A BRAKE LINE FAILURE, THE TWO HYDRAULIC BRAKE HOSES THAT ARE ATTACHED TO THE MASTER CYLINDER ARE IN CONTACT WITH ANOTHER METALLIC BRAKE HOSE UNDER THEM, BY RUBBING TOGETHER FOR FOUR YEARS CAUSED T... Read more

Incident date: Nov 9, 2009

TL* THE CONTACT OWNS A 2005 CHEVROLET EXPRESS 1500. WHILE DRIVING 65 MPH THE VEHICLE BEGAN TO VIBRATE. NEXT THE ABS LIGHT HAD ILLUMINATED ON THE INSTRUMENT CONTROL PANEL. THE VEHICLE WAS TAKEN TO THE DEALERSHIP AND THE TRANSFER CASE WAS REPLACED. THE CURRENT AND FAILURE MILEAGES WERE 28000. UPDAT... Read more

Incident date: Mar 15, 2009

1) TOTAL BRAKE FAILURE WHILE DRIVING 2) BOTH BRAKE LINES RUPTURED AT FLEXIBLE SECTION BELOW MASTER CYLINDER. 3) REPLACED ALL BRAKE LINES, REFILLED SYSTEM AND BLED SYSTEM. *TR

Incident date: Jan 3, 2006

I AM CONCERNED ABOUT THE FIELD OF VISION PROVIDED BY THE MIRRORS ON MY VAN. I HAVE OWNED THREE FULL SIZED VANS SINCE 1995, AND HAVE NEVER HAD THIS PROBLEM BEFORE. MY CONCERN IS WITH THE STYLE AND SIZE OF THE EXTERIOR MIRRORS. MOST FULL SIZE VAN MANUFACTURERS HAVE HORIZONTAL MIRRORS, BUT CHEVY OPT... Read more

Technical Service Bulletins, 2005 CHEVROLET EXPRESS 1500

163 manufacturer communications from 94 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

Component	Bulletins
060000 ENGINE AND ENGINE COOLING	26
110000 ELECTRICAL SYSTEM	20
350000 EQUIPMENT	15
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL	15
100000 POWER TRAIN	10
060000 ENGINE (PWS)	8
200000 WHEELS	8
356000 EQUIPMENT ADAPTIVE/MOBILITY	7

110000 ELECTRICAL SYSTEM

This bulletin provides information for electrical ground repairs using new General Motors replacement fasteners with conductive finish.

060000 ENGINE AND ENGINE COOLING

This technical bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended crank or misfire, MIL with DTCs, and explains how Top Tier fuels shou

060000 ENGINE AND ENGINE COOLING

This service bulletin provides service information to technicians on guidelines to replace Oil Cooler, Oil Cooler Lines and Oil Tank if the engine was replaced where large amounts of debris has flowed throughout the oiling system.

060000 ENGINE AND ENGINE COOLING

This Warranty Admin service bulletin provides guidelines for Dealers Not Required and for Dealers Required to Contact the PQC for engine or transmission assembly replacement and explains the PQC process, GWM Transaction submission, vehicle

100000 POWER TRAIN

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This bulletin provides information for use on a Product Assistance Claim (PAC), which is formerly known as a Product Allegation Resolution (PAR) claim.

120000 EXTERIOR LIGHTING

This informational bulletin provides information for dealers/technicians on Headlamp, Tail Lamp, License Lamp or Fog/Driving Lamp Damage.

060000 ENGINE AND ENGINE COOLING

This PI bulletin advises the technician on the proper way to install the pistons in an engine.

100000 POWER TRAIN

This PI bulletin advises the technician on the proper way to install the pistons in an engine.

350000 EQUIPMENT

This service bulletin provides information on Concerns or Questions Regarding Installation of Dealer Installed Accessories.

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This service bulletin provides information on Concerns or Questions Regarding Installation of Dealer Installed Accessories.

010000 STEERING

This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure when diagnosing vibration concerns.

020000 SUSPENSION

This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure when diagnosing vibration concerns.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure when diagnosing vibration concerns.

100000 POWER TRAIN

This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure when diagnosing vibration concerns.

200000 WHEELS

This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure when diagnosing vibration concerns.

200000 WHEELS

This service bulletin provides information about the Hunter wheel Road Force balancers that should be utilized for all repairs requiring balance and Road Force measurement.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides guidelines and diagnostic/repair information to technicians regarding vehicle engine oil consumption.

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This service bulletin provides information for dealers/technicians on When and How to Submit a Field Product Report (FPR) (U.S. and Canada Dealers Only).

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This service bulletin provides information for dealers on how to submit a product information report (PIR) (Canada Only).

110000 ELECTRICAL SYSTEM

This informational bulletin provides information for the IPC odometer programming method quick reference guide.

350000 EQUIPMENT

This informational bulletin provides information for the IPC odometer programming method quick reference guide.

117100 ELECTRICAL SYSTEM:INSTRUMENT PANEL:SPEEDOMETER/ODOMETER

This informational bulletin provides information for the IPC odometer programming method quick reference guide.

060000 ENGINE AND ENGINE COOLING

The service bulletin advises the tech of a normal transmission shift condition and the delay in throttle response when the throttle plate is opened rapidly and advises the customer that it is normal for the delay.

100000 POWER TRAIN

060000 ENGINE AND ENGINE COOLING

This service bulletin provides graphics, information and guidelines for engine component wear to assist service personnel as a guideline to perform necessary engine repairs and prevent unnecessary engine replacement.

030000 BRAKES (PWS)

This technical bulletin provides information and a solution to a condition of Brake Pedal Moves or Self Applies at Full Turns.

060000 ENGINE AND ENGINE COOLING

This service bulletin explains how to measure for oil consumption and possible reasons for loss of oil.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides guidelines and diagnostic/repair information to technicians regarding vehicle engine oil consumption.

110000 ELECTRICAL SYSTEM

The intent of this service bulletin is to identify aftermarket ALDL or DLC interface devices as potential sources for causing multiple customer concerns that do not have other diagnostic methods to identify them.

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This service bulletin provides information for dealers/technicians on When and How to Submit a Field Product Report (FPR) (U.S. Dealers Only).

200000 WHEELS

This service bulletin provides information about the Hunter wheel Road Force balancers that should be utilized for all repairs requiring balance and Road Force measurement.

060000 ENGINE AND ENGINE COOLING

This diagnostic tip bulletin provides additional information on how to diagnose a possible valve, lifter or camshaft issue.

100000 POWER TRAIN

This bulletin provides information on the harmful effects of water or ethylene glycol in transmission fluid.

060000 ENGINE AND ENGINE COOLING

This diagnostic tip bulletin provides additional information on how to diagnose a possible valve, lifter or camshaft issue.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides service information on new torque specification and installation procedure for ACDelco Spin-On Oil Filters.

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This warranty administration bulletin provides information regarding the field action courtesy transportation policy.

350000 EQUIPMENT

This service bulletin provides information for dealers/technicians on OnStar Module 2G Sunset Information.

120000 EXTERIOR LIGHTING

This service bulletin provides information for dealers/technicians on Exterior Lamp Condensation and Water Leaks and Replacement Guidelines.

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This service bulletin provides information for dealers/technicians on When and How to Submit a Field Product Report (FPR) (U.S. Dealers Only).

110000 ELECTRICAL SYSTEM

This service bulletin provides information for dealers/technicians on OnStar Module 2G Sunset Information.

350000 EQUIPMENT

This service bulletin provides information for dealers/technicians on OnStar Module 2G Sunset Information.

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This Warranty Administration bulletin provides retail and wholesale service personnel with the policies/procedures and the warranty transaction submission procedures that support the Personal Property Damage process.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides diagnostic tips/steps on testing for possible EVAP leaks in the system to correct a customer concern of an MIL Illuminated with DTCs P0442 and/or P0455 Set.

060000 ENGINE AND ENGINE COOLING

100000 POWER TRAIN

190000 TIRES

This Preliminary Information communication provides information to the technician about changing the tire and wheel size on vehicles. General Motors will only support a tire calibration for tires that have been sized, tested and designed fo

200000 WHEELS

060000 ENGINE AND ENGINE COOLING

This bulletin provides information on Policies Applicable to All U.S. Dealers for Engine and Transmission Assembly Replacement Under Warranty, Policy or Customer Enthusiasm and information on Submission of Warranty Transaction in Global War

100000 POWER TRAIN

060000 ENGINE AND ENGINE COOLING

110000 ELECTRICAL SYSTEM

This service bulletin provides information on Module Harvesting.

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This service bulletin provides information for dealers on how to submit a product information report (PIR) (Canada Only).

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This service bulletin provides information on Handling Requests for Modifications to Permanently Import/Export Vehicles Between the U.S. and Canada.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides information on OEM and Remanufactured Engine and Automatic Transmission/Transaxle Identification.

100000 POWER TRAIN

This service bulletin provides information on OEM and Remanufactured Engine and Automatic Transmission/Transaxle Identification.

110000 ELECTRICAL SYSTEM

060000 ENGINE AND ENGINE COOLING

This service bulletin provides service information on new torque specification and installation procedure for ACDelco Spin-On Oil Filters.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides guidelines and diagnostic/repair information to technicians regarding vehicle engine oil consumption.

100000 POWER TRAIN

This diagnostic tip advises the tech not to separate the flexplate from the torque convertor or damage my occur if the engine is started while diagnosing for noise from the engine or transmission.

060000 ENGINE AND ENGINE COOLING

This bulletin provides information on tools available to find an intake vacuum leak or exhaust leak to correct a condition of MIL Illuminated with Multiple Fuel Trim and/or Oxygen Sensor Codes Set.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides service information on new torque specification and installation procedure for ACDelco Spin-On Oil Filters.

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This bulletin provides information for use on a Product Assistance Claim (PAC), which is formerly known as a Product Allegation Resolution (PAR) claim.

353000 EQUIPMENT:ELECTRICAL

This service bulletin provides policy information on warranty administration guidelines for multiple repairs with independent causes (GM Canada Dealers Only).

060000 ENGINE (PWS)

This service bulletin provides policy information on warranty administration guidelines for multiple repairs with independent causes (GM Canada Dealers Only).

060000 ENGINE AND ENGINE COOLING

This information bulletin explains how to measure for oil consumption and possible reasons for loss of oil.

110000 ELECTRICAL SYSTEM

This technical bulletin provides a procedure to repair a possible wiring harness repair if damaged by the parking brake, brake booster mount or brake pedal bolt.

350000 EQUIPMENT

This informational bulletin provides information on a guide to help reduce repeat visits for the same customer concern.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides service information on new torque specification and installation procedure for ACDelco Spin-On Oil Filters.

190000 TIRES

200000 WHEELS

190000 TIRES

200000 WHEELS

073000 FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM

356000 EQUIPMENT ADAPTIVE/MOBILITY

060000 ENGINE (PWS)

073000 FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM

This informational bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended crank or misfire, MIL with DTCs, and explains how Top Tier fuels

350000 EQUIPMENT

356000 EQUIPMENT ADAPTIVE/MOBILITY

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

IPC Odometer Programming Method Quick Reference Guide

117110 ELECTRICAL SYSTEM:INSTRUMENT PANEL:SPEEDOMETER/ODOMETER:SENSOR/SENDING UNIT

IPC Odometer Programming Method Quick Reference Guide

021300 SUSPENSION:FRONT:SHOCK ABSORBER

Information Regarding the Differences Between Fluid Leakage and Seepage This bulletin is intended to help identify the differences between what is considered a fluid leak and what is considered seepage. Improper diagnosis may lead to un

021400 SUSPENSION:FRONT:MACPHERSON STRUT

022400 SUSPENSION:REAR:SHOCK ABSORBER

350000 EQUIPMENT

Essential Tools that Include Consumable Parts (U.S. Only)

356000 EQUIPMENT ADAPTIVE/MOBILITY

Essential Tools that Include Consumable Parts (U.S. Only)

118000 ELECTRICAL SYSTEM:SOFTWARE

ALL APPLICABLE VEHICLE APPLICATIONS ARE WITHOUT ELECTRONIC ACCESSORY CONTROL SYSTEM OPTION. THIS COMMUNICATION IS TO RETURN UNSOLD INVENTORY BECAUSE SOME PRODUCT SOLD IN 2016 MAY NOT HAVE COIL HARNESS WOUND IN A CENTERED CONDITION AS AN ASS

110000 ELECTRICAL SYSTEM

All applicable vehicle applications are without Electronic Accessory Control System option. This communication is to return unsold inventory because some product sold in 2016 may not have coil harness wound in a centered condition as an ass

140000 AIR BAGS

110000 ELECTRICAL SYSTEM

THIS PRELIMINARY INFORMATION COMMUNICATION PROVIDES INFORMATION TO THE TECHNICIAN ABOUT VEHICLES THAT HAVE AN ONSTAR SYSTEM THAT WILL NOT POWER UP. TECHNICIAN SHOULD TURN OFF THE IGNITION AND CANCEL RETAINED ACCESSORY POWER. AFTER THE VEHIC

110000 ELECTRICAL SYSTEM

THIS PRELIMINARY INFORMATION COMMUNICATION PROVIDES INFORMATION TO THE TECHNICIAN ABOUT THE USE OF J-35616-64B TERMINAL TEST PROBE, REPLACEMENT TERMINALS, AND TERMINATED LEADS. THE J-35616-64B IS THE LATEST TEST PROBE RELEASED FOR CHECKING

060000 ENGINE (PWS)

THIS INFORMATIONAL BULLETIN PROVIDES ADDITIONAL INFORMATION ON HOW TO INSTALL PISTONS AND SUGGEST WHAT TOOLS TO USE.

353400 EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.

THIS TECHNICAL BULLETIN PROVIDES A PROCEDURE TO REPROGRAM THE MEDIA DISC PLAYER WITH THE LATEST CALIBRATIONS TO CORRECT A CONDITION OF THE REAR ENTERTAINMENT SYSTEM NOT OPERATING AS INTENDED IN COLDER AMBIENT TEMPERATURE AREAS DUE TO CALIBR

060000 ENGINE AND ENGINE COOLING

THIS PRELIMINARY INFORMATION COMMUNICATION PROVIDES INFORMATION TO THE TECHNICIAN ABOUT VEHICLES THAT MAY HAVE LOW OIL PRESSURE MESSAGE. TECHNICIAN MAY ALSO FIND A DIAGNOSTIC TROUBLE CODE P0521 IN THE ENGINE CONTROL MODULE. TECHNICIAN SHOUL

111000 ELECTRICAL SYSTEM:12V/24V/48V BATTERY

THIS INFORMATIONAL BULLETIN PROVIDES INFORMATION ON HOW TO TEST A BATTERY AND WHAT IS NEEDED TO WARRANTY A BATTERY.

060000 ENGINE (PWS)

THIS INFORMATIONAL BULLETIN PROVIDES INFORMATION ON HOW TO TEST A BATTERY AND WHAT IS NEEDED TO WARRANTY A BATTERY.

060000 ENGINE (PWS)

THIS INFORMATIONAL BULLETIN PROVIDES INFORMATION TO GM DEALERS ON THE CORRECT CLEANING METHODS WHEN CLEANING ENGINE GASKET SEALING SURFACES.

061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL

THIS INFORMATIONAL BULLETIN EXPLAINS THE USE OF DIESEL FUEL ADDITIVES IN AN ENGINE, ARE NOT REQUIRED UNLESS THE CUSTOMER DESIRES ADDITIVES TO PREVENT FUEL CONCERNS DEPENDING ON FUEL OR TEMPERATURE RELATED CONDITIONS.

060000 ENGINE (PWS)

THIS INFORMATIONAL BULLETINS PROVIDES INFORMATION ON THE INTAKE MANIFOLD INSPECTION/REPLACEMENT AFTER SERVERE INTERNAL ENGINE DAMAGE.

Showing 100 of 163 bulletins.

NHTSA Safety Investigations, CHEVROLET EXPRESS 1500

Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.

PE, Closed , Model Year: 2003

Fuel Filler Pipe Corrosion/Leakage

On August 7, 2012 General Motors (GM) notified the Office of Defects Investigation (ODI) that it will conduct a safety related recall for model year (MY) 2003-2004 Chevrolet Express and GMC Savana vehicles.The recall affects vehicles equipped with a left side cargo door and that were originally sold... or currently registered in the corrosion or salt-belt states of Connecticut, Delaware, District of Columbia, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia and Wisconsin. Dealers are to install a new fuel filler neck. Consumer notification letters will be sent in early October 2012, when sufficient parts are available. ODI has received 12 complaints alleging unique incidents of fuel leakage during refueling of a subject vehicle. Eleven of the complaints occurred on Chevrolet Express vans, and 1 of the complaints involved a GMC Savana. All vehicles were equipped with the left side cargo door option. For vehicles so equipped, water and road debris can become trapped in the protective conduit that covers the fuel filler pipe and may subsequently cause the pipe to corrode. If the corrosion creates a significant perforation in the pipe, fuel may leak onto the ground while refueling the vehicle. An illuminated Check Engine light (on some vehicles) or the presence of fuel odor may also act as precursors to fuel leakage. Fuel in the presence of an ignition source could cause a fire to occur. In their response to ODI's information request, GM reported 24 owner reports and 1 field report alleging fuel filler pipe failure/corrosion in the subject vehicle population. Six additional records were also provided that included the replacement of the fuel filler pipe, however not enough information existed to determine a relation to the alleged problem. After further review of the reports, ODI determined that a total of 27 individual GM reports were related to filler pipe corrosion. The complaints received from both ODI and GM primarily occurred in the corrosion states. During the investigation, the scope of the subject vehicle population was expanded to include MY 2004 Express vans, and MY 2003 and 2004 GMC Savana vans (with V6 engines) also equipped with left hand side door options, since the Savana vans also utilize the same, or substantially similar fuel filler pipe configuration. GM subsequently modified the design of the fuel filler pipe on vehicles equipped with side doors to correct the corrosion concern, so these vehicles do not have the defect issue.The affected vehicle population shown above reflects the total number of vehicles registered in the salt-belt states listed in GM's defect information report (DIR). Prior to the safety recall announcement, GM had issued a special coverage adjustment for vehicles in these states, during which a total of 771 repairs were made. Accordingly the vehicle population noted in the DIR reflects that of the remaining vehicle population.The investigation is closed based on GM's announcement of safety recall 12V388. The reports cited above can be reviewed online at www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification (ODI) numbers: 10463398, 10459328, 10456403, 10453725, 10445925, 10443143, 10441615, 10413568, 10413214, 10411911, 10353717, 10259377.Read more

CHEVROLET EXPRESS 1500 - All Years Overview

Complete safety history for the CHEVROLET EXPRESS 1500 across all model years (1999, 2011).

10 Total Recalls

133 Total Complaints

1 Investigations

14 Reported Crashes

6 Reported Fires

1 Reported Deaths

CHEVROLET EXPRESS 1500 - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year	Recalls	Complaints
2014	0	15	View
2012	0	3	View
2011	2	3	View
2010	0	4	View
2009	0	6	View
2008	0	10	View
2007	1	6	View
2006	0	6	View
2005 (current)	1	10
2004	1	15	View
2003	1	21	View
2002	1	10	View
2001	1	5	View
2000	1	10	View
1999	1	5	View
1996	0	4	View

Other CHEVROLET Models

Model	Recalls	Complaints
SUBURBAN	246	10,458	View
TAHOE	240	12,622	View
MALIBU	216	29,080	View
SILVERADO 1500	200	22,534	View
CORVETTE	187	6,308	View
CAMARO	179	4,298	View
SILVERADO	159	10,964	View
SILVERADO 3500	152	1,409	View

Vehicle Safety

Consumer Safety

Infrastructure

Public Health

2005 CHEVROLET EXPRESS 1500

Complaint Statistics

Top Reported Components

Technical Service Bulletins, 2005 CHEVROLET EXPRESS 1500

Most Affected Components

NHTSA Safety Investigations, CHEVROLET EXPRESS 1500

CHEVROLET EXPRESS 1500 - All Years Overview

CHEVROLET EXPRESS 1500 - Year by Year

Other CHEVROLET Models