ENGINE AND ENGINE COOLING:ENGINE
BMW of North America, LLC (BMW) is recalling certain 2018 BMW 540d xDrive vehicles. The crankshaft sensor may be equipped with incorrect firmware, preventing the sensor from properly processing input from the crankshaft reluctor ring, possibly resulting in a vehicle stall. On September 12, 2018, BMW expanded the recall to a total of 5,309 vehicles including certain 2018-2019 BMW 540d xDrive, 230i M240i, M240i xDrive, X2 sDrive28i, X2 xDrive28i, X1 sDrive28i, X1 xDrive28i, 330i, 330i xDrive, 340i, 340i xDrive, 330i xDrive Gran Turismo, 530i, 530i xDrive, 540i, 540i xDrive, 530e, 530e xDrive, 640i xDrive Gran Turismo, 330e, 2019 430i Gran Coupe, 430i xDrive Gran Coupe, 440i Gran Coupe, 440i xDrive Gran Coupe, 430i, 430i xDrive, 440i, 440i xDrive, 740i, 740i xDrive, MINI Cooper, Cooper S, JCW, MINI Countryman (Cooper, Cooper All4, Cooper S, Cooper S All4, JCW All4), and MINI Clubman (Cooper, Cooper S, Cooper All4, Cooper S All4, JCW All4) vehicles.
Remedy: BMW will notify owners, and dealers will replace the crankshaft sensor, free of charge. The recall began September 6, 2018. Owners may contact BMW customer service at 1-800-525-7417.
5,309 vehicles affected
The engine overheated and suddenly lost power/ acceleration while driving in rush hour traffic at highway speed. I had to move across 3 lanes of traffic to get on to shoulder of highway safely while car and engine sputtered and slowed to a stop with no power or acceleration. After having vehicle towed I was told by certified technicians that the oil filter housing was made of plastic with coolant lines inside and failed causing rapid coolant loss with no low coolant warning and ultimately loss of engine and power.
The contact owns a 2018 BMW 330I. The contact stated that while driving at an undisclosed speed, unknown warning lights were suddenly illuminated, indicating that the engine was overheating. The message instructed the driver to shut off the vehicle immediately. The contact pulled over and turned off the vehicle, and it was discovered that the coolant reservoir was empty. The vehicle was towed to a local dealer, where it was determined that there was a plastic part from the oil cooler housing that needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was 40,000.
The coolant system and oil housing filters. The entire coolant system components fails in this vehicle after 60,000 mile due to the parts not being all aluminum. This fix alone is about 8k from the BMW Dealership. This isn’t fair to the customer! This needs to be a recall! The parts needs to be more stronger and never replaced with the same manufacturer part! This fails the entire engine system! The car will have multiple issues just because of this constant failing area of the vehicle!
The coolant system and oil housing filters. The entire coolant system components fails in this vehicle after 60,000 mile due to the parts not being all aluminum. This fix alone is about 8k from the BMW Dealership. This isn’t fair to the customer! This needs to be a recall! The parts needs to be more stronger and never replaced with the same manufacturer part! This fails the entire engine system! The car will have multiple issues just because of this constant failing area of the vehicle!
The contact owns a 2018 BMW 330I. The contact stated that while driving 35-40 MPH, the vehicle shut off unintendedly. The contact stated that there was an oil intake leak and a coolant leak. There were several warning lights illuminated after the failure. The vehicle was towed to an independent mechanic, who determined that there was an engine malfunction with the vehicle. The local dealer was contacted and confirmed there was no recall or warranty coverage on the VIN for the failure. The vehicle was not diagnosed or repaired. The manufacturer was not contacted. The failure mileage was approximately 80,000.
Car keeps overheating. Water pump, water hose and expansion tank have been replaced several times and the car still overheats.
While driving on the highway, my vehicle unexpectedly caught fire due to no fault of my own. Upon investigation, it appears the fire originated from a short in the rear window defroster wiring, which led to significant damage in the right rear C-pillar area, headliner, rear window, and rear deck. This event was not only hazardous to my physical safety but also deeply traumatic on a personal level. As someone who suffered severe burns as a child, experiencing a fire while operating a vehicle triggered a powerful emotional response. The trauma of the incident has had a profound impact on my mental health and sense of safety. I have always trusted BMW for its engineering excellence and commitment to safety, which makes this situation even more disheartening because they refuse to fix my vehicle.
Fire
I smelt and saw smoke coming from the back of my vehicle. I pulled over on to the left side of [XXX] bound. Then, I jumped out of the car to check the truck. I didn't see anything, then i popped the hood and still did not see anything visible. I then went back to the trunk to check it again, and that is when I saw flames pop out from the back seat area. It was in the area where the back de-frost wires and some other wires are as well. Thank you, [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
Fire
1 injured
My 330i 2018 bmw has a cracked in the oil housing unit. This is due to bmw putting plastic parts instead of aluminum. After researching this I found thousand of people complaining about the sane thing. The car overheats and sometimes the oil gets mixed into the coolsnt system b causes more damage. This seems to happen on cars with mileage between 60-70 on engines B46, B48 n B58z
My 330i 2018 bmw has a cracked in the oil housing unit. This is due to bmw putting plastic parts instead of aluminum. After researching this I found thousand of people complaining about the sane thing. The car overheats and sometimes the oil gets mixed into the coolsnt system b causes more damage. This seems to happen on cars with mileage between 60-70 on engines B46, B48 n B58z
Oil Filter Housing failed and coolant gushes all out which makes the car undrivable and risk of engine overheating and failure.
The contact owns a 2018 BMW 330I. The contact stated that while driving at various speeds, the engine overheating message was displayed on the instrument panel with the temperature gauge rising to hot(H). The vehicle was taken to an independent mechanic where the coolant reservoir was topped off however, the failure persisted. The contact then received notification of NHTSA Campaign Number: 21V907000 (Fuel System, Diesel) which was linked to the failure. The vehicle was taken to the dealer where the recall repair was performed. The contact stated that recently the vehicle began to leak coolant. The vehicle was taken back to the dealer and the contact was informed that the manifold needed to be taken off to perform a diagnostic test. The contact was informed that the oil filter housing unit and the water pump both needed to be replaced. The manufacturer was notified of the failure and transferred the contact to the NHTSA Hotline to report the failure. The vehicle remained in the possession of the dealer unrepaired. The failure mileage was approximately 60,150.
The vehicle gave a warning that the engine coolant was low and to power down before it overheated. Upon taking it to the dealer, it was discovered that the oil housing unit was defective. After doing online research, this is a very common issue with this part. I had a previous vehicle with a similar issue that caused the vehicle to shut down in traffic from overheating.
On 12/03/2024, while traveling at approximately 35mph, the "top off coolant" light came on. After traveling for approximately 10 more minutes, in route to get coolant, a warning message came on the screen advising to drive cautiously to prevent engine scorching. The vehicle then began to slightly lose power while traveling on a busy road. The vehicle was then shut down and towed to BMW dealership. During the tow, it was discovered that coolant was leaking from the center area of the engine block. The manufacturers dealership service rep advised that the technicians discovered that the oil filter housing needed to be replaced. They also found that the coolant pump also needed to be replaced. The rep advised that the coolant seal on the oil filter housing had worn down and caused the coolant leak. He also advised that the coolant pump needed to be replaced, as it was also leaking. It was later discovered because the valve that the pressure propelled, hot coolant flows through in the oil filter housing is made of plastic, it often wears down and coolant leaks out heavily. The water pump is also effected by the part manufacturing issue. In addition to receiving a $4,270.42 invoice for repairs today, we just recently purchased the $199.00 BMW Vehicle Check Service from the dealership on 9/23/2024. At that time, we were advised there were no issues with the vehicle. We have sense learned that there have been multiple recalls on various BMW models for this exact same issue. However, the VIN on my vehicle has not yet been identified for recall. Had this issue gone on for mere moments more, the engine could have caught fire, and or, a catastrophic crash could have ensued, effecting any driver on the road.
Coolant fluid exits from the expansion tank into the overflow leaving no fluid in the expansion tank. Then it causes and overflow/steam to burst out of the overflow tank. Then the coolant is low notification comes on which warrants to replace the coolant fluid. Took it to a few BMW dealers. They've did a flush, replace expansion tank, and water pump, also tested the pressure several times at 2 different BMW dealerships. I leave the dealership broker and with the same problem starting again within that week. This has been a constant issue which never seems to be fixed by any BMW dealer.
Car coolant is leaking due to a bad plastic coolant vent line. I had this issue in January 2023 where it was covered under a recall. I tried contacting the bmw dealership who fixed this recall and they stated there was no current recall. Although is the same issue again.
My 2018 BMW 330i has the same problem that the recall for the fuel sensor level on 2018 BMW M5! I broke down on the side of the interstate and had it towed to BMW and they said it was the fuel sensor reading more than it should and wanted to charge almost 3,000 to fix it. There are similarities to the other recalls and my vehicle should also be included in that recall. I had to pay 300.00 just for them looking at it. I found it odd the sensor would do that and my investigation has brought me here. There was no warning and I was stranded on the interstate
Multiple codes came on right after I had gotten my thermostat and my water pump fixed. However it ended up being that there was more leaks throughout the rest of the car. The car has currently cost me $3400 to fix and it’s still not fixed because nobody can figure out where the actual leak is coming from. The coolant is leaking and nobody can figure out where, it’s been having jerking issues since it started leaking and I read on other Bmw’s that the coolant leaks into the head gasket, causing the engine to blow
Multiple codes came on right after I had gotten my thermostat and my water pump fixed. However it ended up being that there was more leaks throughout the rest of the car. The car has currently cost me $3400 to fix and it’s still not fixed because nobody can figure out where the actual leak is coming from. The coolant is leaking and nobody can figure out where, it’s been having jerking issues since it started leaking and I read on other Bmw’s that the coolant leaks into the head gasket, causing the engine to blow
Multiple codes came on right after I had gotten my thermostat and my water pump fixed. However it ended up being that there was more leaks throughout the rest of the car. The car has currently cost me $3400 to fix and it’s still not fixed because nobody can figure out where the actual leak is coming from. The coolant is leaking and nobody can figure out where, it’s been having jerking issues since it started leaking and I read on other Bmw’s that the coolant leaks into the head gasket, causing the engine to blow
At around 65k miles multiple plastic engine coolant connectors and hoses crack and fail. 5 locations at the same time! Coolant pump leaks. I went to an independent repair shop for a second opinion and repairs for $2,400 so far. Cheaper than the BMW service department. There was a recall done 2 years ago for 1 hose I believe. The entire cooling system should be recalled. We could be stranded somewhere in a bad situation and the engine could be destroyed if overheated. Awful and bad design.
The contact owned a 2018 BMW 330I. The vehicle was taken to a local dealer for a Manufacturers Recall: 0017150200 related to the Coolant Leak to be completed. The contact stated that after driving 7 miles to her home at 35 MPH, there was smoke coming from the engine compartment. All the warning lights illuminated. The vehicle was powered off and the smoke extinguished on its own. A fire report was not filed. There were no visible flames. The local dealer was called and the vehicle was towed back to the dealer where it was confirmed that the pressure test was not completed and there was no coolant in the vehicle. The dealer informed the caller that the struts needed to be replaced however the coolant failure was repaired. The vehicle was repaired for the coolant failure however the contact mentioned that the vehicle was not performing as designed. The manufacturer was not notified of the failure. The failure mileage was 51,086.
My oil filter housing failed at about 53,000 miles. While driving to work I got a low coolant warning and pulled over to see coolant dumping out of my car. The low coolant warning only comes on when the expansion tank is almost completely empty which can lead to oil and coolant mixing and overheating which will lead to premature engine damage without any early warning signs. I’ve read through forums and everyone on there has their oil filter housing fail at the same time, (around 50-60k miles). This is a huge issue in the community and BMW wants to charge almost 3,500 to replace it with their “revised part”. The housing has been revised 3 times now and so the manufacturer should replace these failed designs with the new revised ones. There’s already been a recall on the B48 engine for the plastic cooling line that leads into the head of the engine and it looks like the oil filter housing is the next biggest common failure. I tried to upload a screenshot from the service center at BMW with the quote and failure but it’s not working on my mobile.
CUSTOMER REAR PASSENGER SETBELT DOESNT LATCH
The car's cruise control's rocker switch got stuck causing the vehicle's speed to increase continually. The rocker switch allows driver to increase or decrease speed when the cruise control is activated. The rocker switch permits speed increase in increments of 1 mph or 5 mph. If pressed up until a resistance point, the speed increases by 1 mph; if pressed beyond the resistance point, it increases by 5 mph. In my instance, I was on cruise control at 61 mph (in a 55 zone, where traffic was also moving in the 60's). I wanted to increase speed by 3-4 mph using the rocker switch to safely complete an overtake. However, the rocker switch got stuck and caused the car's peed to increase past 80mph. I almost missed hitting the car ahead of me.
On January 19, 2022 I was driving and then smoked filled inside my car and the outside engine was smoking and a light came on that said check coolant. BMW service took me in that day and they said my coolant broke. They removed it and replaced it. They did not understand how the coolant broke but I paid for the service and parts and moved forward. On November 25, 2022 I went into the same BMW service center to get a routine car service and they stated there was a recall and they would replace my coolant for free. (After I told them I paid for it ($699.63) . They insisted I replace it for free again and reach out to BMW corporate for a reimbursement of previous service. I received a call yesterday stating they would not replace it and reach out and file a report with NHTA.
Fire
On January 19, 2022 I was driving and then smoked filled inside my car and the outside engine was smoking and a light came on that said check coolant. BMW service took me in that day and they said my coolant broke. They removed it and replaced it. They did not understand how the coolant broke but I paid for the service and parts and moved forward. On November 25, 2022 I went into the same BMW service center to get a routine car service and they stated there was a recall and they would replace my coolant for free. (After I told them I paid for it ($699.63) . They insisted I replace it for free again and reach out to BMW corporate for a reimbursement of previous service. I received a call yesterday stating they would not replace it and reach out and file a report with NHTA.
Fire
The car started to make a popping noise and then the collision warning light, Steering Light and Pedestrian warning lights came on and the steering became very tight. The electric steering became manual. Yes problem has been reported to Braman BMW Jupiter as well as BMW USA.
The car started to make a popping noise and then the collision warning light, Steering Light and Pedestrian warning lights came on and the steering became very tight. The electric steering became manual. Yes problem has been reported to Braman BMW Jupiter as well as BMW USA.
The car started to make a popping noise and then the collision warning light, Steering Light and Pedestrian warning lights came on and the steering became very tight. The electric steering became manual. Yes problem has been reported to Braman BMW Jupiter as well as BMW USA.
My BMW 330XI 2018 wagon recently passed 40000 miles. My wife heard a rubbing noise when braking a few days ago. We took car into a repair shop and they found the rear brake pads were worn down to the metal. At no time did a brake wear warning light ever alert us to this!
In Feb 2022 my vehicle reported low coolant and later the engine overheating. At one point the accelerator pedal became less effective and the car significantly slowed down while on the highway. After refilling the car's engine coolant and still getting alerts, I brought the vehicle to the BMW auto shop where it was determined there was an active coolant leak from the hose of the cylinder head expansion tank. The hose was then replaced. Today I visited the same BMW auto shop where they reported an open recall on this exact issue, yet I do not see an open recall on this site. Please investigate as others may be having this faulty equipment safety issue with risk of engine overheating/fire.
Cylinder Head Hose Expansion Tank Replacement - Coolant leaks out completely - This repair has been done twice on this vehicle with only 26K miles. BMW USA states no recall but the dealership informed me they have issued a bulletin but just put back on the defective hose since no other replacement hose is available...I'm paying out of pocket for the repair.
ON THE WAY HOME FROM PURCHASING THIS VEHICLE AS A CPO AT THE BMW DEALER, A LOUD ENGINE KNOCK DEVELOPED. MADE AN APPOINTMENT AT THE BMW DEALER TO CHECK IT, AND ON THE WAY THERE, IT LOST POWER & ENGINE MALFUNCTION WARNING LIGHTS ILLUMINATED. HAD TO PULL OFF HIGHWAY, FEARING CAR WOULD STOP RUNNING ALTOGETHER. DIAGNOSIS WAS FAILED ROD BEARINGS, WITH LOTS OF METAL SHAVINGS IN THE OIL FILTER. MILEAGE WAS 36,500 MILES.
2018 BMW 330 IX. CONSUMER STATED THAT THE CONTINENTAL RUN FLAT TIRES ON VEHICLE BLEW OUT AND AS A RESULT CAUSED DAMAGE TO RIMS ON VEHICLE. CONSUMER IS SEEKING REIMBURSEMENT FOR DAMAGED RIMS. *LD *JS
WHEN REAR WINDOWS ARE DOWN, THERE IS A LOUD REVERBERATING ROARING SOUND THAT THAT INCREASES W SPEED AND IS VERY DISTRACTING TO DRIVER. IT IS A RECURRING PROBLEM ON 330I EVEN ONES BEFORE 2018. BMW SERVICE MANAGER SAY IT IS A DESIGN DEFECT.
SUNROOF EXPLODED WHILE I WAS DRIVING ON THE FREEWAY
WAS ON A ROAD TRIP, DROVE 600 MILES PREVIOUS DAY. NEXT DAY EVENING, PIRELLI RUN FLAT TIRE BLOWS OUT ON A FREEWAY. I HAD JUST PASSED THE TOLL PLAZA AND WAS ACCELERATING TO MERGE WITH THE TRAFFIC. RUN FLAT REINFORCED SIDEWALLS SHOULD'VE ALLOWED THE TIRES TO BE USABLE EVEN AT 0 PSI BUT I EXPERIENCED SEVERE VIBRATION COMING THROUGH THE CHASSIS, CAR PULLING TO THE LEFT AND EMITTING A TERRIBLE GRINDING NOISE THAT FELT TERRIBLE AND UNSAFE TO DRIVE. DESPITE APPEARING FINE AT FIRST GLANCE, THE TIRE WAS ACTUALLY SEVERELY DAMAGED. THE INNER SIDEWALL HAD A LARGE GASH. THE CAR WAS FINALLY TOWED TO A BMW SERVICE STATION AND THE ONLY OPTION WAS TO REPLACE THE TIRE. IN THE MEANTIME, THE BMW IDRIVE INFOTAINMENT DISPLAY SAID I COULD SAFELY DRIVE 50 MPH FOR 50 MILES.
I WAS ON THE CAPITAL BELTWAY OUTSIDE WASHINGTON DC GOING ABOUT 60 MPH AND MY SUNROOF SUDDENLY SHATTERED. IT WAS EXTREMELY SCARY BECAUSE IT SOUNDED LIKE A GUN SHOT GOING OFF. IT WAS A VERY HOT DAY, LOW 90S. LUCKILY I HAD JUST CLOSED THE SUN VISOR SO THE GLASS DID NOT POUR DOWN ON ME OR MY PASSENGERS. WHEN WE PULLED OVER, WE FOUND A LARGE HOLE IN THE FRONT PANEL OF THE PANORAMIC SUNROOF AND SHATTERED GLASS SITTING ON THE FABRIC SUN VISOR.THE REMAINING GLASS WAS CRACKLED. I JUST GOT THIS CAR, BRAND NEW, 2 WEEKS AGO AND I KNOW IT HAD BEEN IN A HAIL STORM AND HAD DENTS THAT HAD TO BE REPAIRED JUST BEFORE I LEASED IT. I'M SUSPICIOUS THAT HE HAIL STORM MAY HAVE DAMAGED THE SUNROOF GLASS AS WELL.