1993 BLUE BIRD TC2000

15 recalls, 2 complaints - 1 TSBs

03V363000 Oct 8, 2003
STRUCTURE:BODY
Defect Description
CERTAIN SCHOOL BUSES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 221, "SCHOOL BUS BODY JOINT STRENGTH." ONE OR MORE OF THE BOLTS ATTACHING THE DRIVER'S PLATFORM TO THE FLOOR STRUCTURE WAS OMITTED.
Consequence
THE REAR OF THE DRIVER'S PLATFORM MAY NOT BE PROPERLY RETAINED IN THE EVENT OF A CRASH WHICH COULD INCREASE THE RISK OF INJURY OR DEATH TO PASSENGERS.
Remedy
BLUE BIRD WILL NOTIFY ITS CUSTOMERS AND INSPECT AND REPAIR THE AFFECTED UNITS. OWNER NOTIFICATION BEGAN ON NOVEMBER 20, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BLUE BIRD... Read more
8,088 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
00V321000 Oct 12, 2000
FUEL SYSTEM, OTHER:STORAGE:TANK ASSEMBLY:PRESSURE RELIEF DEVICES
Defect Description
VEHICLE DESCRIPTION: SCHOOL AND TRANSIT BUSES EQUIPPED WITH COMPRESSED NATURAL GAS ENGINES (CNG). THE ORIGINAL PRESSURE RELIEF DEVICES MAY VENT UNEXPECTEDLY.
Consequence
COMPRESSED NATURAL GAS LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE OR EXPLOSION.
Remedy
DEALERS WILL REPLACE THE PRESSURE RELIEF DEVICES.
134 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
00V219000 Aug 17, 2000
STRUCTURE:BODY
Defect Description
VEHICLE DESCRIPTION: SCHOOL BUSES. THESE BUSES FAIL TO MEET THE 60 PERCENT JOINT STRENGTH REQUIREMENTS OF FMVSS NO. 221, "SCHOOL BUS BODY JOINT STRENGTH."
Consequence
IN THE EVENT OF A VEHICLE CRASH, THE ROOF MAY NOT BE SUPPORTED SUFFICIENTLY, CAUSING PERSONAL INJURY TO BUS OCCUPANTS.
Remedy
OWNERS WILL BE CONTACTED AND ADVISED TO INSPECT EACH ROOF JOINT. OWNERS WILL INSTALL REPAIR RIVETS IN EACH JOINT FOUND TO HAVE INSUFFICIENT QUANTITY OF RIVETS IN EACH EXAMINED 8 INCH SECTION.
25,839 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
99V018000 Jun 15, 1999
SEATS
Defect Description
VEHICLE DESCRIPTION: SCHOOL BUSES. THE WALL SIDE ATTACHING BOLTS FOR SOME OF THE PASSENGER SEATS MAY HAVE BEEN INSTALLED TOO CLOSE TO THE EDGE OF THE SEAT LEDGE AND IN THE WRONG ATTACHING HOLE RESULTING IN WEAKENING OF THE SEAT LEDGE AT THE ATTACHMENT POINTS.
Consequence
IN THE EVENT OF A FRONTAL CRASH, THE REAR ATTACHING BOLT OF THESE SEATS COULD PULL OUT OF THE SEAT LEDGE INCREASING THE RISK OF INJURY TO THE SEAT OCCUPANT.
Remedy
BLUE BIRD WILL FURNISH TO DISTRIBUTORS AND OWNERS, PARTS AND INSTRUCTIONS NECESSARY TO STRENGTHEN THE PASSENGER SEAT ATTACHMENT AT THE WALL SIDE.
41,260 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
97V197000 Nov 7, 1997
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
Defect Description
VEHICLE DESCRIPTION: FRONT AND REAR ENGINE SCHOOL BUSES EQUIPPED WITH 60 GALLON SIDE MOUNTED FUEL TANK BARRIERS. THESE BUSES DO NOT COMPLY WITH THE REQUIREMENTS OF FMVSS NO. 301, "FUEL SYSTEM INTEGRITY."
Consequence
IN THE EVENT OF A VEHICLE CRASH, THE FUEL TANK COULD BE DAMAGED, LEAKING FUEL, POSSIBLY RESULTING IN A VEHICLE FIRE.
Remedy
BLUE BIRD WILL SHIP INSTRUCTIONS AND MODIFICATION KITS TO THE OWNERS OF THESE BUSES.
16,338 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
96V126001 Jul 11, 1996
SEATS
Defect Description
VEHICLE DESCRIPTION: SCHOOL BUSES EQUIPPED WITH BOSTROM DRIVER'S SEAT MODEL F222 OR BOSTRUM "ROUTEMASTER" SEAT. BLUE BIRD OPTION 2821 OR 2824. THE SEAT PEDESTALS ARE FATIGUE CRACKING ADJACENT TO THE WELD WHICH SECURES THE PEDESTAL'S UPPER PLATE TO THE UPPER, TELESCOPING PORTION OF THE ADJUSTABLE... Read more
Consequence
THE UPPER MOUNTING PLATE AND SEAT UPPER GRADUALLY BECOMES LOOSE RESULTING IN THE UPPER PLATE DETACHING FROM THE SUPPORTING COLUMN AND THE SEAT CAN FALL FROM ITS MOUNTING. THIS CAN RESULT IN PERSONAL INJURY TO THE DRIVER.
Remedy
DEALERS WILL REPAIR THESE PEDESTALS WITH A NEWLY DESIGNED PEDESTAL BRACKET KIT.
11,371 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
96V073000 May 3, 1996
STRUCTURE:BODY
Defect Description
PASSENGER'S CLOTHING CAN UNKNOWINGLY BECOME CAUGHT IN THE FORWARD HANDRAILS AT BUS DOORS WHEN EXITING THE BUS.
Consequence
WHEN A PASSENGER'S CLOTHING BECOMES CAUGHT IN THE HANDRAIL, AND THE BUS DRIVER CLOSES THE DOOR AND PUTS THE VEHICLE IN MOTION, THE INDIVIDUAL IS SUBJECT TO BEING DRAGGED BY THE BUS. THIS CAN RESULT IN SERIOUS INJURY OR DEATH.
Remedy
OWNERS WILL BE DIRECTED TO REMOVE ALL FORWARD HANDRAILS. PROVISIONS WILL BE MADE FOR THOSE OWNERS OPERATING IN STATES WHICH MANDATE A FORWARD HANDRAIL THAT A REPLACEMENT HANDRAIL WILL BE PROVIDED.
18,000 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
96V068000 Apr 19, 1996
SERVICE BRAKES, AIR:DRUM:CHAMBER
Defect Description
AIR SUSPENSION TORQUE ARM CAN COME IN CONTACT WITH THE AIR BRAKE CHAMBER MOUNTING BRACKET RESULTING IN BROKEN S-CAM MOUNTING BRACKET.
Consequence
THIS CAN RESULT IN THE LOSS OF BRAKE LINING CONTACTON THE REAR WHEEL INCREASING THE POTENTIAL FOR A VEHICLE ACCIDENT.
Remedy
DEALERS WILL MODIFY VEHICLES TO INCORPORATE AN AXLE SEAT SPACER AND REPLACE THE CAM SHAFT AND CAM SHAFT BRACKET WITH A LONGER CAM SHAFT AND CAM SHAFT BRACKET ON BOTH RIGHT AND LEFT REAR BRAKE ASSEMBLIES TO PROVIDE SUFFICIENT CLEARANCE.
108 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
95V136000 Jul 26, 1995
STRUCTURE:FRAME AND MEMBERS
Defect Description
THESE UNITS ARE EQUIPPED WITH A COUNTER WEIGHT ASSEMBLY MADE UP OF 300 POUNDS OF 1/4" PLATE STEEL WELDED TOGETHER AND BOLTED BETWEEN THE FRAME RAILS IN THE REAR OVERHANG JUST FORWARD OF THE REAR BUMPER. SOME OF THE WELDS HAVE BROKEN DUE TO INSUFFICIENT WELDS, CORROSION, OR ICE EXPANSION.
Consequence
THESE PLATES CAN DROP TO THE ROADWAY BECOMING A HAZARD TO FOLLOWING VEHICLES INCREASING THE POTENTIAL FOR AN ACCIDENT.
Remedy
DEALERS WILL INSTALL A MECHANICAL RETAINING DEVICE WHICH CLAMPS THE PLATES TOGETHER AND FASTENED WITH THREADED FASTENERS. BUS OWNERS WILL HAVE THE OPTION OF REPAIRING THEIR OWN VEHICLES.
416 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
95V090000 May 9, 1995
STRUCTURE:BODY
Defect Description
PASSENGERS CLOTHING CAN UNKNOWINGLY BECOME CAUGHT IN THE HANDRAILS AT BUS DOORS WHEN EXITING THE BUS.
Consequence
WHEN A PASSENGER'S CLOTHING BECOMES CAUGHT IN THE HANDRAIL, AND THE BUS DRIVER CLOSES THE DOOR AND PUTS THE VEHICLE IN MOTION,THE INDIVIDUAL IS SUBJECT TO BEING DRAGGED BY THE BUS. THIS CAN RESULT INSERIOUS INJURY OR DEATH.
Remedy
DEALERS WILL INSTALL A SET SCREW TO THE METAL CLAMP WHICH RETAINS THE INTERMEDIATE HANDRAIL. A HIGH IMPACT MOLDED PLASTIC "CLAM SHELL" WILL BE PLACED OVER EACH END OF THE INTERMEDIATE HANDRAIL COMPLETELY COVERING THE CLAMP AND ELIMINATING ALL CATCH-POINTS. THE FLANGE OF THE EXISTING FLOOR LINE BRAC... Read more
27,189 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
95V051000 Mar 14, 1995
AIR BAGS:KNEE BOLSTER
Defect Description
THE AISLE SIDE STYROFOAM KNEE PADS ON THE SUBJECT BARRIERS ARE 11" WIDE AND NOT 14.5" AS REQUIRED BY FMVSS NO. 222, "SCHOOL BUS PASSENGER SEATING AND CRASH PROTECTION."
Consequence
CONSEQUENCE OF NON-COMPLIANCE: THIS CONDITION COULD INCREASE THE POTENTIAL FOR INJURY IN A VEHICLE ACCIDENT.
Remedy
DEALERS WILL REPLACE THE INCORRECT PAD WITH THE CORRECT 14.5" KNEE PAD.
2,309 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
94V011000 Jan 21, 1994
SERVICE BRAKES, AIR:DRUM:CHAMBER
Defect Description
AN INCORRECT SIZE BRAKE CHAMBER MAY HAVE BEEN INSTALLED ON THE FRONT AND/OR REAR BRAKE ASSEMBLIES WHICH COULD AFFECT THE BRAKE BALANCE AND STOPPING DISTANCE.
Consequence
BRAKE IMBALANCE MAY CAUSE LOSS OF VEHICLE CONTROL DURING BRAKE APPLICATIONS; INCREASED STOPPING DISTANCE OR BRAKE APPLICATION COULD RESULT IN LOSS OF CONTROL AND AN ACCIDENT.
Remedy
BUS OWNERS WILL BE PROVIDED WITH INSTRUCTIONS TO INSPECT THEIR VEHICLES AND PROVIDE BLUE BIRD WITH CERTAIN INFORMATION. BLUE BIRD WILL REVIEW THE INFORMATION AND, WHERE NEEDED, WILL FORWARD REPLACEMENT BRAKE CHAMBERS ALONG WITH REPLACEMENT INSTRUCTIONS TO THE VEHICLE OWNERS. BRAKE CHAMBER REPLACEMEN... Read more
122 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
93V203000 Dec 6, 1993
STEERING:HYDRAULIC POWER ASSIST:HOSE, PIPING, AND CONNECTIONS
Defect Description
THE HYDRAULIC HOSES WHICH INTERCONNECT WITH THE HYDRAULIC PUMP, HYDRAULIC RADIATOR FAN MOTOR AND POWER STEERING GEAR HAVE AN UNDERSIZED WIRE MESH CORE WHICH RESULTS IN AN IMPROPER HOSE END CRIMP. THE IMPROPER CRIMP CAN CAUSE A LEAK, EMPTYING THE POWER STEERING HYDRAULIC FLUID RESERVOIR, RESULTING IN... Read more
Consequence
COMPLETE LOSS OF POWER STEERING ASSIST CAN CAUSE LOSS OFVEHICLE CONTROL AND RESULT IN AN ACCIDENT.
Remedy
OWNERS ARE BEING ASKED TO INSPECT HOSE FOR THE DATE CODE 3-1Q93 WHICH IS EMBOSSED ON THE HOSE COVER EVERY 18 INCHES. REPLACEMENT HOSES WILL BE PROVIDED. OWNERS CAN HANDLE THE REPAIR THEMSELVES OR HAVE A BLUE BIRD DISTRIBUTOR ASSIST THEM. OWNERS WILL BE REIMBURSED FOR THE LABOR CHARGES FOLLOWING COM... Read more
259 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
93E029003 Oct 1, 1993
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDER
Defect Description
A GAP BETWEEN THE MASTER CYLINDER AND REMOTE BRAKE FLUID RESERVOIR ADAPTER, CAUSED BY AN OUT-OF-SPECIFICATION CONDITION OF THE ADAPTER, RESULTS IN BRAKE FLUID LOSS DURING BRAKE APPLICATION.
Consequence
BRAKE FLUID LOSS RESULTS IN LOSS OF PRESSURE CAUSINGPARTIAL LOSS OF BRAKING ABILITY, WHICH MAY LEAD TO AN ACCIDENT.
Remedy
REPLACE THE OUT-OF-SPECIFICATION ADAPTERS.
165 vehicles affected
Manufacturer: BLUE BIRD COACH
93V081000 May 17, 1993
SERVICE BRAKES, AIR
Defect Description
THE FRONT BRAKE AIR LINES ARE INCORRECTLY ROUTED THROUGH THE PRESSURE PROTECTION VALVE AT THE AUXILIARY WET TANK. THIS RESULTS IN LACK OF AIR PRESSURE TO THE FRONT BRAKES WHEN THE AIR PRESSURE IN THE AUXILIARY WET TANK DROPS BELOW 65 P.S.I., RESULTING IN INOPERABLE FRONT BRAKES.
Consequence
WHEN THERE IS NO FRONT BRAKE APPLICATION, STOPPINGDISTANCE INCREASES, AND THERE IS AN INCREASED RISK OF ACCIDENT.
Remedy
CORRECTLY REROUTE THE BRAKE LINES.
173 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY

Complaint Statistics

2 total complaints

Top Reported Components

ComponentComplaints
SERVICE BRAKES, AIR:SUPPLY:HOSES, LINES/PIPING, AND FITTINGS2
SERVICE BRAKES, AIR:SUPPLY:HOSES, LINES/PIPING, AND FITTINGS Jun 28, 1996
Incident date: May 1, 1996
MAIN AIR BRAKE LINE RUBS AGAINST RETAINING BRACKET, CAUSING PREMATURE WEAR. (3RD VEHICLE ON 601433)*SD
SERVICE BRAKES, AIR:SUPPLY:HOSES, LINES/PIPING, AND FITTINGS Jun 28, 1996
Incident date: May 1, 1996
MAIN AIR BRAKE LINE RUBS AGAINST RETAINING BRACKET, CAUSING PREMATURE WEAR. (8TH VEHICLE ON 601436) *SD

Technical Service Bulletins, 1993 BLUE BIRD TC2000

1 manufacturer communications from 1 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

ComponentBulletins
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL1
SM1601 Jan 14, 2016
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
Blue Bird Troubleshooting Guides: Blue Bird announcement of the addition of troubleshooting guides for assisting in the service of the Blue Bird products. These troubleshooting guides are available on the Vantage website.

NHTSA Safety Investigations, BLUE BIRD TC2000

Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.

PE98026 Opened: Apr 27, 1998 , Closed: May 29, 1998
PE, Closed , Model Year: 1997
COMPRESSED NATURAL GAS (CNG) LEAKAGE
ALLEGED LEAKAGE OF CNG OCCURRED FROM ONE OF THE CRIMPED CONNECTION FITTINGS OF A FUEL HOSE CONNECTED TO THE RIGHT REAR CNG STORAGE CYLINDER
PE98011 Opened: Feb 25, 1998 , Closed: Apr 22, 1998
PE, Closed , Model Year: 1997
MISMATCHED BRAKE ACTUATION CHAMBERS
ALLEGED THAT THE BUS PULLS TO THE LEFT WHEN BRAKING
PE96077 Opened: Dec 18, 1996 , Closed: Feb 24, 1997
PE, Closed
LOSS OF CHASSIS ELECTRICAL POWER
HEAVY GAUGE ALTERNATOR WIRE AT AMMETER SHUNT CORRODES AND SEPARATES.ALLEGEDLY, ALL CHASSIS POWER IS THEN LOST AND THE BUS DISABLED.
EA93027 Opened: Oct 29, 1993 , Closed: Mar 28, 1994
EA, Closed , Model Year: 1992
THROTTLE CABLE FAILURES
There is no summary currently available
PE89137 Opened: Jul 6, 1989 , Closed: Nov 16, 1989
PE, Closed , Model Year: 1988
CRACKED BRAKE DRUMS
===
PE89042 Opened: Feb 13, 1989 , Closed: May 9, 1989
PE, Closed , Model Year: 1988
HEADLIGHT RETAINING RING
SYNOPSIS:BLUE BIRD ISSUED A SERVICE BULLETIN CALLING FOR THEREPLACEMENT OF THE HEADLIGHT RETAINING RINGS.FAILURE OF THIS RINGCOULD CAUSE THE HEADLIGHT TO SHINE UPWARD INTO THE EYES OF ONCOMING DRIVERS AND DIMINISH THE ABILITY OF THE BLUE BIRD DRIVER TO SEE THE ROAD INFRONT OF HIS VEHICLE.BOTH SITUAT... Read more

BLUE BIRD TC2000 - All Years Overview

Complete safety history for the BLUE BIRD TC2000 across all model years (1987, 2005).

214 Total Recalls
39 Total Complaints
6 Investigations
0 Reported Crashes
2 Reported Fires
0 Reported Deaths

BLUE BIRD TC2000 - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year Recalls Complaints
2005 1 0 View
2004 5 0 View
2003 6 8 View
2002 11 0 View
2001 12 0 View
2000 12 1 View
1999 15 5 View
1998 17 0 View
1997 8 0 View
1996 13 3 View
1995 18 7 View
1994 15 9 View
1993 (current) 15 2
1992 15 1 View
1991 12 0 View
1990 13 1 View
1989 14 1 View
1988 11 0 View
1987 1 0 View

Other BLUE BIRD Models

Model Recalls Complaints
ALL AMERICAN 720 222 View
VISION 537 24 View
VISION SCHOOL BUS 196 4 View
ALL AMERICAN SCHOOL BUS 148 9 View
CONVENTIONAL 125 20 View
MICRO BIRD 120 0 View
WANDERLODGE 76 7 View
VISION TRANSIT BUS 73 0 View