1991 BLUE BIRD TC2000

12 recalls, 0 complaints - 1 TSBs

03V363000 Oct 8, 2003
STRUCTURE:BODY
Defect Description
CERTAIN SCHOOL BUSES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 221, "SCHOOL BUS BODY JOINT STRENGTH." ONE OR MORE OF THE BOLTS ATTACHING THE DRIVER'S PLATFORM TO THE FLOOR STRUCTURE WAS OMITTED.
Consequence
THE REAR OF THE DRIVER'S PLATFORM MAY NOT BE PROPERLY RETAINED IN THE EVENT OF A CRASH WHICH COULD INCREASE THE RISK OF INJURY OR DEATH TO PASSENGERS.
Remedy
BLUE BIRD WILL NOTIFY ITS CUSTOMERS AND INSPECT AND REPAIR THE AFFECTED UNITS. OWNER NOTIFICATION BEGAN ON NOVEMBER 20, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BLUE BIRD... Read more
8,088 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
99V018000 Jun 15, 1999
SEATS
Defect Description
VEHICLE DESCRIPTION: SCHOOL BUSES. THE WALL SIDE ATTACHING BOLTS FOR SOME OF THE PASSENGER SEATS MAY HAVE BEEN INSTALLED TOO CLOSE TO THE EDGE OF THE SEAT LEDGE AND IN THE WRONG ATTACHING HOLE RESULTING IN WEAKENING OF THE SEAT LEDGE AT THE ATTACHMENT POINTS.
Consequence
IN THE EVENT OF A FRONTAL CRASH, THE REAR ATTACHING BOLT OF THESE SEATS COULD PULL OUT OF THE SEAT LEDGE INCREASING THE RISK OF INJURY TO THE SEAT OCCUPANT.
Remedy
BLUE BIRD WILL FURNISH TO DISTRIBUTORS AND OWNERS, PARTS AND INSTRUCTIONS NECESSARY TO STRENGTHEN THE PASSENGER SEAT ATTACHMENT AT THE WALL SIDE.
41,260 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
97V197000 Nov 7, 1997
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
Defect Description
VEHICLE DESCRIPTION: FRONT AND REAR ENGINE SCHOOL BUSES EQUIPPED WITH 60 GALLON SIDE MOUNTED FUEL TANK BARRIERS. THESE BUSES DO NOT COMPLY WITH THE REQUIREMENTS OF FMVSS NO. 301, "FUEL SYSTEM INTEGRITY."
Consequence
IN THE EVENT OF A VEHICLE CRASH, THE FUEL TANK COULD BE DAMAGED, LEAKING FUEL, POSSIBLY RESULTING IN A VEHICLE FIRE.
Remedy
BLUE BIRD WILL SHIP INSTRUCTIONS AND MODIFICATION KITS TO THE OWNERS OF THESE BUSES.
16,338 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
96V073000 May 3, 1996
STRUCTURE:BODY
Defect Description
PASSENGER'S CLOTHING CAN UNKNOWINGLY BECOME CAUGHT IN THE FORWARD HANDRAILS AT BUS DOORS WHEN EXITING THE BUS.
Consequence
WHEN A PASSENGER'S CLOTHING BECOMES CAUGHT IN THE HANDRAIL, AND THE BUS DRIVER CLOSES THE DOOR AND PUTS THE VEHICLE IN MOTION, THE INDIVIDUAL IS SUBJECT TO BEING DRAGGED BY THE BUS. THIS CAN RESULT IN SERIOUS INJURY OR DEATH.
Remedy
OWNERS WILL BE DIRECTED TO REMOVE ALL FORWARD HANDRAILS. PROVISIONS WILL BE MADE FOR THOSE OWNERS OPERATING IN STATES WHICH MANDATE A FORWARD HANDRAIL THAT A REPLACEMENT HANDRAIL WILL BE PROVIDED.
18,000 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
95V136000 Jul 26, 1995
STRUCTURE:FRAME AND MEMBERS
Defect Description
THESE UNITS ARE EQUIPPED WITH A COUNTER WEIGHT ASSEMBLY MADE UP OF 300 POUNDS OF 1/4" PLATE STEEL WELDED TOGETHER AND BOLTED BETWEEN THE FRAME RAILS IN THE REAR OVERHANG JUST FORWARD OF THE REAR BUMPER. SOME OF THE WELDS HAVE BROKEN DUE TO INSUFFICIENT WELDS, CORROSION, OR ICE EXPANSION.
Consequence
THESE PLATES CAN DROP TO THE ROADWAY BECOMING A HAZARD TO FOLLOWING VEHICLES INCREASING THE POTENTIAL FOR AN ACCIDENT.
Remedy
DEALERS WILL INSTALL A MECHANICAL RETAINING DEVICE WHICH CLAMPS THE PLATES TOGETHER AND FASTENED WITH THREADED FASTENERS. BUS OWNERS WILL HAVE THE OPTION OF REPAIRING THEIR OWN VEHICLES.
416 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
95V090000 May 9, 1995
STRUCTURE:BODY
Defect Description
PASSENGERS CLOTHING CAN UNKNOWINGLY BECOME CAUGHT IN THE HANDRAILS AT BUS DOORS WHEN EXITING THE BUS.
Consequence
WHEN A PASSENGER'S CLOTHING BECOMES CAUGHT IN THE HANDRAIL, AND THE BUS DRIVER CLOSES THE DOOR AND PUTS THE VEHICLE IN MOTION,THE INDIVIDUAL IS SUBJECT TO BEING DRAGGED BY THE BUS. THIS CAN RESULT INSERIOUS INJURY OR DEATH.
Remedy
DEALERS WILL INSTALL A SET SCREW TO THE METAL CLAMP WHICH RETAINS THE INTERMEDIATE HANDRAIL. A HIGH IMPACT MOLDED PLASTIC "CLAM SHELL" WILL BE PLACED OVER EACH END OF THE INTERMEDIATE HANDRAIL COMPLETELY COVERING THE CLAMP AND ELIMINATING ALL CATCH-POINTS. THE FLANGE OF THE EXISTING FLOOR LINE BRAC... Read more
27,189 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
93V080000 May 17, 1993
LATCHES/LOCKS/LINKAGES:DOORS:LATCH
Defect Description
A WELD IN THE DOOR LOCK ASSEMBLY USED ON REAR AND/OR SIDE EMERGENCY DOORS CAN BE OVERSTRESSED AND BREAK. WHEN THIS OCCURS, A CLOSED DOOR CANNOT BE OPENED, OR IF OPEN IT CANNOT BE LATCHED.
Consequence
AN EMERGENCY DOOR THAT WILL NOT OPEN PRESENTS ANINCREASED RISK OF INJURY TO PASSENGERS ATTEMPTING TO LEAVE A BUS IN ANEMERGENCY SITUATION. A DOOR LOCK WHICH WILL NOT CLOSE PRESENTS A RISK OF APASSENGER ACCIDENTALLY FALLING OUT OF THE BUS.
Remedy
REPLACE THE DEFECTIVE DOOR LOCKS.
1,932 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
93V032000 Mar 1, 1993
STRUCTURE:BODY
Defect Description
PASSENGERS CLOTHING CAN UNKNOWINGLY BECOME CAUGHT IN THE HANDRAILS AT BUS DOORS WHEN EXITING THE BUS.
Consequence
WHEN A PASSENGER'S CLOTHING BECOMES CAUGHT IN THEHANDRAIL, AND THE BUS DRIVER CLOSES THE DOOR AND PUTS THE VEHICLE IN MOTION, THEINDIVIDUAL IS SUBJECT TO BEING DRAGGED BY THE BUS. THIS CAN RESULT IN SERIOUSINJURY OR DEATH.
Remedy
REPLACE OR REPOSITION THE HANDRAILS TO STOP CLOTHING FROM BECOMING CAUGHT.
21,000 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
92V184000 Dec 24, 1992
LATCHES/LOCKS/LINKAGES:DOORS:LATCH
Defect Description
THE ELECTRIC VANDAL LOCK CENTER PLUNGER CAN TAP THE CONTROL LOCK PIN, OF THE OUTWARD OPENING DOOR, WHICH CAUSES THE DOOR LOCK TO BECOME DISENGAGED.
Consequence
THE DISENGAGED DOOR LOCK ALLOWS THE DOOR TO OPEN WITHOUTPRIOR WARNING AND ENDANGER OCCUPANTS NEAR THE DOOR IF THE VEHICLE IS IN MOTION.
Remedy
MODIFY THE VANDAL DOOR LOCKS WITH BLUE BIRD SUPPLIED KITS.
912 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
92V115000 Aug 12, 1992
ELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERS
Defect Description
A 150 AMP CIRCUIT BREAKER, OPTION 4362, HAS BEEN WIRED IN PARALLEL WITH A STANDARD EQUIPMENT CIRCUIT, THEREBY NOT PROVIDING THE REQUIRED PROTECTION.
Consequence
IN THE EVENT OF A MAJOR SHORT-CIRCUIT, INADEQUATE CIRCUITPROTECTION COULD RESULT IN A FIRE IN THE REAR ENGINE COMPARTMENT.
Remedy
THE STANDARD EQUIPMENT CIRCUIT MUST BE REMOVED.
275 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
92V085000 Jun 17, 1992
SERVICE BRAKES, AIR:SLACK ADJUSTERS
Defect Description
THE FRONT AIR BRAKE AUTOMATIC SLACK ADJUSTER CONTACTS THE STEERING ARM PREVENTING PROPER BRAKE ADJUSTMENT.
Consequence
IMPROPER AIR BRAKE SLACK ADJUSTMENT COULD CAUSEUNEXPECTED CHANGES IN BRAKE PERFORMANCE, WHICH COULD RESULT IN AN ACCIDENT INTHE EVENT OF A SUDDEN STOP.
Remedy
REPLACE THE FRONT AIR BRAKE CHAMBERS WITH CHAMBERS THAT HAVE LONGER PUSH RODS.
40 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY
91V218000 Dec 16, 1991
SERVICE BRAKES, AIR:SUPPLY:HOSES, LINES/PIPING, AND FITTINGS
Defect Description
THE HYDRAULIC BRAKE HOSE MOUNTED ON THE REAR AXLE MAY RUB AGAINST THE LEFT FRAME RAIL.
Consequence
THE HYDRAULIC BRAKE HOSE RUBBING AGAINST THE LEFT FRAMERAIL COULD CHAFE AND SPLIT, RESULTING IN LOSS OF HYDRAULIC FLUID AND INCREASEDSTOPPING DISTANCES.
Remedy
INSTALL A BRACKET AT REAR AXLE TO PROVIDE ADDITIONAL CLEARANCE BETWEEN THE BRAKE HOSE AND THE FRAME RAIL.
365 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY

No complaints found for this vehicle.

Technical Service Bulletins, 1991 BLUE BIRD TC2000

1 manufacturer communications from 1 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

ComponentBulletins
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL1
SM1601 Jan 14, 2016
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
Blue Bird Troubleshooting Guides: Blue Bird announcement of the addition of troubleshooting guides for assisting in the service of the Blue Bird products. These troubleshooting guides are available on the Vantage website.

NHTSA Safety Investigations, BLUE BIRD TC2000

Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.

PE98026 Opened: Apr 27, 1998 , Closed: May 29, 1998
PE, Closed , Model Year: 1997
COMPRESSED NATURAL GAS (CNG) LEAKAGE
ALLEGED LEAKAGE OF CNG OCCURRED FROM ONE OF THE CRIMPED CONNECTION FITTINGS OF A FUEL HOSE CONNECTED TO THE RIGHT REAR CNG STORAGE CYLINDER
PE98011 Opened: Feb 25, 1998 , Closed: Apr 22, 1998
PE, Closed , Model Year: 1997
MISMATCHED BRAKE ACTUATION CHAMBERS
ALLEGED THAT THE BUS PULLS TO THE LEFT WHEN BRAKING
PE96077 Opened: Dec 18, 1996 , Closed: Feb 24, 1997
PE, Closed
LOSS OF CHASSIS ELECTRICAL POWER
HEAVY GAUGE ALTERNATOR WIRE AT AMMETER SHUNT CORRODES AND SEPARATES.ALLEGEDLY, ALL CHASSIS POWER IS THEN LOST AND THE BUS DISABLED.
EA93027 Opened: Oct 29, 1993 , Closed: Mar 28, 1994
EA, Closed , Model Year: 1992
THROTTLE CABLE FAILURES
There is no summary currently available
PE89137 Opened: Jul 6, 1989 , Closed: Nov 16, 1989
PE, Closed , Model Year: 1988
CRACKED BRAKE DRUMS
===
PE89042 Opened: Feb 13, 1989 , Closed: May 9, 1989
PE, Closed , Model Year: 1988
HEADLIGHT RETAINING RING
SYNOPSIS:BLUE BIRD ISSUED A SERVICE BULLETIN CALLING FOR THEREPLACEMENT OF THE HEADLIGHT RETAINING RINGS.FAILURE OF THIS RINGCOULD CAUSE THE HEADLIGHT TO SHINE UPWARD INTO THE EYES OF ONCOMING DRIVERS AND DIMINISH THE ABILITY OF THE BLUE BIRD DRIVER TO SEE THE ROAD INFRONT OF HIS VEHICLE.BOTH SITUAT... Read more

BLUE BIRD TC2000 - All Years Overview

Complete safety history for the BLUE BIRD TC2000 across all model years (1987, 2005).

214 Total Recalls
39 Total Complaints
6 Investigations
0 Reported Crashes
2 Reported Fires
0 Reported Deaths

BLUE BIRD TC2000 - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year Recalls Complaints
2005 1 0 View
2004 5 0 View
2003 6 8 View
2002 11 0 View
2001 12 0 View
2000 12 1 View
1999 15 5 View
1998 17 0 View
1997 8 0 View
1996 13 3 View
1995 18 7 View
1994 15 9 View
1993 15 2 View
1992 15 1 View
1991 (current) 12 0
1990 13 1 View
1989 14 1 View
1988 11 0 View
1987 1 0 View

Other BLUE BIRD Models

Model Recalls Complaints
ALL AMERICAN 720 222 View
VISION 537 24 View
VISION SCHOOL BUS 196 4 View
ALL AMERICAN SCHOOL BUS 148 9 View
CONVENTIONAL 125 20 View
MICRO BIRD 120 0 View
WANDERLODGE 76 7 View
VISION TRANSIT BUS 73 0 View