Hydro Extrusion USA LLC

Struck by running powered equipment during maintenance, cleaning, testing — Avulsions, enucleations without bone loss — CRESSONA, PENNSYLVANIA

AMPUTATION — Worker suffered amputation at Hydro Extrusion USA LLC in CRESSONA, PENNSYLVANIA
Employer Hydro Extrusion USA LLC Report ID 2025054111
Address 53 Pottsville Street City, State ZIP CRESSONA, PENNSYLVANIA 17929
Event Date May 1, 2025 Outcome Amputation
Nature of Injury Avulsions, enucleations without bone loss Body Part Thumb(s)
Event Type Struck by running powered equipment during maintenance, cleaning, testing Source of Injury Extruding machinery
Secondary Source "Lock out/ tag out" communication systems
Industry (NAICS) 331313 Inspection # 1822769
GPS Coordinates 40.63000, -76.19000

Incident Narrative

An employee was conducting preventative maintenance on an extrusion press and using an impact wrench to remove rivets on the shear cylinder. When the last rivet was removed, the stored energy in the cylinder released and dropped it onto the employee's hand. Their right thumb was caught between the cylinder and the casing of the rivet gun, resulting in crushing injuries. The employee sustained an amputation of the thumb without bone loss. The machine was locked out/tagged out at the time.

Incident Summary

On May 1, 2025, a worker at Hydro Extrusion USA LLC in CRESSONA, PENNSYLVANIA suffered avulsions, enucleations without bone loss to the thumb(s). The incident was classified as struck by running powered equipment during maintenance, cleaning, testing, with extruding machinery identified as the source of injury. The worker was amputation.

Context

OSHA has recorded 1,318 severe injury reports involving "Struck by running powered equipment during maintenance, cleaning, testing" incidents in our database. Browse all Struck by running powered equipment during maintenance, cleaning, testing injuries.

See all reports for Hydro Extrusion USA LLC.

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