Hydro Extrusion USA LLC
Struck by running powered equipment during maintenance, cleaning, testing — Avulsions, enucleations without bone loss — CRESSONA, Pennsylvania
| Employer | Hydro Extrusion USA LLC |
| Address | 53 Pottsville Street |
| City, State ZIP | CRESSONA, Pennsylvania 17929 |
| Report ID | 2025054111 |
| Event Date | May 1, 2025 |
| Outcome | Amputation |
| Nature of Injury | Avulsions, enucleations without bone loss |
| Body Part | Thumb(s) |
| Event Type | Struck by running powered equipment during maintenance, cleaning, testing |
| Source of Injury | Extruding machinery |
| Secondary Source | "Lock out/ tag out" communication systems |
| Industry (NAICS) | 331313 |
| Inspection # | 1822769 |
| GPS Coordinates | 40.63432, -76.19095 |
Location Map
Incident Narrative
An employee was conducting preventative maintenance on an extrusion press and using an impact wrench to remove rivets on the shear cylinder. When the last rivet was removed, the stored energy in the cylinder released and dropped it onto the employee's hand. Their right thumb was caught between the cylinder and the casing of the rivet gun, resulting in crushing injuries. The employee sustained an amputation of the thumb without bone loss. The machine was locked out/tagged out at the time.
Incident Summary
On May 1, 2025, a worker at Hydro Extrusion USA LLC in CRESSONA, Pennsylvania suffered avulsions, enucleations without bone loss to the thumb(s). The incident was classified as struck by running powered equipment during maintenance, cleaning, testing, with extruding machinery identified as the source of injury. The worker was amputation.
Context
OSHA has recorded 1,401 severe injury reports involving "Struck by running powered equipment during maintenance, cleaning, testing" incidents in our database. Browse all Struck by running powered equipment during maintenance, cleaning, testing injuries.
Similar Incidents
Other severe injury reports involving Struck by running powered equipment during maintenance, cleaning, testing events:
| Date | Employer | Location | Nature | Outcome |
|---|---|---|---|---|
| Mar 18, 2025 | Adolf Jandris & Sons, Inc. | GARDNER, Massachusetts | Amputations, avulsions, enucleations unspecified | Hosp., Amp. |
| Oct 9, 2024 | Yale New Haven Health Services Corporation | NEW HAVEN, Connecticut | Amputations, avulsions, enucleations unspecified | Amp. |
| Apr 25, 2025 | Meteor Sealing Systems, LLC | DOVER, Ohio | Amputations, avulsions, enucleations unspecified | Amp. |
| Oct 2, 2024 | Peco Foods, Inc. | PHILADELPHIA, Mississippi | Amputations involving bone loss | Hosp., Amp. |
| May 6, 2024 | Duval Asphalt Products, Inc. | JACKSONVILLE, Florida | Amputations involving bone loss | Hosp. |
| Apr 10, 2025 | Summit Elevator LLC | ATLANTA, Georgia | Amputations, avulsions, enucleations unspecified | Amp. |
| Mar 13, 2025 | Harrison Poultry, Inc. | BETHLEHEM, Georgia | Amputations, avulsions, enucleations unspecified | Hosp., Amp. |
| Apr 1, 2024 | Bay Converting Inc | GREEN BAY, Wisconsin | Amputations, avulsions, enucleations unspecified | Amp. |
Frequently Asked Questions
Workers who suffer amputations on the job are generally entitled to workers' compensation benefits covering all medical treatment, prosthetics, rehabilitation, and a portion of lost wages. Many states also provide scheduled permanent disability benefits for the loss of a limb or digit — a fixed payment based on the specific body part affected. In cases where employer negligence was egregious or equipment was defective, a personal injury lawsuit against a third party (the equipment manufacturer) may be possible in addition to workers' comp. An attorney specializing in workers' compensation can advise on available options. Report the injury to OSHA at 1-800-321-OSHA within 24 hours.
After an employer reports a severe injury, OSHA decides whether to conduct an on-site inspection. Fatalities and amputations typically trigger automatic inspections. For hospitalizations and eye loss events, OSHA may conduct a phone/fax investigation or an on-site inspection based on the circumstances. During an inspection, OSHA compliance officers assess the accident scene, interview witnesses, review safety records, and identify violations. Citations and penalties may be issued. OSHA also works with the employer to abate hazardous conditions. All inspection results are published in OSHA's public inspection database at osha.gov.
You can file an OSHA complaint online at osha.gov/workers/file-complaint, by calling 1-800-321-OSHA (1-800-321-6742), or by visiting your local OSHA area office. Complaints can be filed anonymously. OSHA prioritizes formal written complaints from workers. If you believe an imminent danger exists, call OSHA immediately — they are required to investigate immediately when there is reasonable grounds to believe imminent danger exists. Workers are protected from retaliation for filing complaints under Section 11(c) of the OSH Act; if you experience retaliation, file a separate complaint within 30 days of the adverse action.
About This OSHA Report
This is a severe injury report filed with OSHA. Employers are required to report all work-related fatalities and severe injuries within 8 to 24 hours. Browse more reports by employer, state, or industry below.