TSB: NEW FLYER DE40LF, DE40LFA, DE40LFR (2004–2009)

Bulletin ITS-4417 — September 1, 1999

Bulletin Details

Bulletin IDITS-4417
ManufacturerNEW FLYER
ModelsDE40LF, DE40LFA, DE40LFR
Model Years2004–2009
Date IssuedSeptember 1, 1999
Date Added to NHTSAFebruary 9, 2011
ComponentFUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
Vehicles Affected44 combinations

What is a TSB?

A Technical Service Bulletin is a document issued by the vehicle manufacturer to inform dealership technicians about a known issue and the recommended repair procedure. TSBs are not mandatory recalls — they serve as repair guidance for common problems.

If your vehicle has this issue, bring this bulletin ID to your dealer. If under warranty, the repair should be covered at no cost.

Summary

NEW FLYER: REWORK DEF TANK. APPLY SEALANT ON DEF LINE CONNECTIONS. MODELS 40FT; DSL; ELEC. NO MODEL YEARS LISTED. *PE

Affected Vehicles

MakeModelYearComponent
NEW FLYER DE40LF 2009 111100 ELECTRICAL SYSTEM:12V/24V/48V BATTERY:CABLES
NEW FLYER DE40LF 2009 111000 ELECTRICAL SYSTEM:12V/24V/48V BATTERY
NEW FLYER DE40LF 2009 081100 FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY
NEW FLYER DE40LF 2009 071100 FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
NEW FLYER DE40LFA 2009 111100 ELECTRICAL SYSTEM:12V/24V/48V BATTERY:CABLES
NEW FLYER DE40LFA 2009 111000 ELECTRICAL SYSTEM:12V/24V/48V BATTERY
NEW FLYER DE40LFA 2009 081100 FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY
NEW FLYER DE40LFA 2009 071100 FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
NEW FLYER DE40LFR 2009 111100 ELECTRICAL SYSTEM:12V/24V/48V BATTERY:CABLES
NEW FLYER DE40LFR 2009 111000 ELECTRICAL SYSTEM:12V/24V/48V BATTERY
NEW FLYER DE40LFR 2009 081100 FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY
NEW FLYER DE40LFR 2009 071100 FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
NEW FLYER DE40LF 2008 111100 ELECTRICAL SYSTEM:12V/24V/48V BATTERY:CABLES
NEW FLYER DE40LF 2008 111000 ELECTRICAL SYSTEM:12V/24V/48V BATTERY
NEW FLYER DE40LF 2008 081100 FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY
NEW FLYER DE40LF 2008 071100 FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
NEW FLYER DE40LFR 2008 081100 FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY
NEW FLYER DE40LFR 2008 071100 FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
NEW FLYER DE40LFR 2008 111100 ELECTRICAL SYSTEM:12V/24V/48V BATTERY:CABLES
NEW FLYER DE40LFR 2008 111000 ELECTRICAL SYSTEM:12V/24V/48V BATTERY
NEW FLYER DE40LF 2007 111100 ELECTRICAL SYSTEM:12V/24V/48V BATTERY:CABLES
NEW FLYER DE40LF 2007 111000 ELECTRICAL SYSTEM:12V/24V/48V BATTERY
NEW FLYER DE40LF 2007 081100 FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY
NEW FLYER DE40LF 2007 071100 FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
NEW FLYER DE40LFR 2007 111100 ELECTRICAL SYSTEM:12V/24V/48V BATTERY:CABLES
NEW FLYER DE40LFR 2007 071100 FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
NEW FLYER DE40LFR 2007 081100 FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY
NEW FLYER DE40LFR 2007 111000 ELECTRICAL SYSTEM:12V/24V/48V BATTERY
NEW FLYER DE40LF 2006 111000 ELECTRICAL SYSTEM:12V/24V/48V BATTERY
NEW FLYER DE40LF 2006 081100 FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY
NEW FLYER DE40LF 2006 071100 FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
NEW FLYER DE40LF 2006 111100 ELECTRICAL SYSTEM:12V/24V/48V BATTERY:CABLES
NEW FLYER DE40LFR 2006 071100 FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
NEW FLYER DE40LFR 2006 081100 FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY
NEW FLYER DE40LFR 2006 111000 ELECTRICAL SYSTEM:12V/24V/48V BATTERY
NEW FLYER DE40LFR 2006 111100 ELECTRICAL SYSTEM:12V/24V/48V BATTERY:CABLES
NEW FLYER DE40LF 2005 071100 FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
NEW FLYER DE40LF 2005 081100 FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY
NEW FLYER DE40LF 2005 111000 ELECTRICAL SYSTEM:12V/24V/48V BATTERY
NEW FLYER DE40LF 2005 111100 ELECTRICAL SYSTEM:12V/24V/48V BATTERY:CABLES
NEW FLYER DE40LF 2004 071100 FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
NEW FLYER DE40LF 2004 081100 FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY
NEW FLYER DE40LF 2004 111000 ELECTRICAL SYSTEM:12V/24V/48V BATTERY
NEW FLYER DE40LF 2004 111100 ELECTRICAL SYSTEM:12V/24V/48V BATTERY:CABLES

Related NEW FLYER Recalls

CampaignModelYearComponentSummary
XE40 2022 ELECTRICAL SYSTEM:INSTRUMENT PANEL:SP... New Flyer of America, Inc. (New Flyer) is recalling certain 2022 XE40 transit...
XE35 2022 ELECTRICAL SYSTEM:PROPULSION SYSTEM:I... New Flyer of America, Inc. (New Flyer) is recalling certain 2021-2025 XE35, 2...
XE35 2021 ELECTRICAL SYSTEM:PROPULSION SYSTEM:I... New Flyer of America, Inc. (New Flyer) is recalling certain 2021-2025 XE35, 2...
XHE60 2026 ELECTRICAL SYSTEM:PROPULSION SYSTEM:I... New Flyer of America, Inc. (New Flyer) is recalling certain 2021-2025 XE35, 2...
XHE60 2025 ELECTRICAL SYSTEM:PROPULSION SYSTEM:I... New Flyer of America, Inc. (New Flyer) is recalling certain 2021-2025 XE35, 2...

What Should You Do?

If your vehicle is affected by this TSB, contact your authorized NEW FLYER dealer. Bring this bulletin ID (ITS-4417) when you visit. If under warranty, the repair should be free. If your warranty has expired, ask about goodwill coverage — manufacturers sometimes cover TSB-related repairs beyond the warranty period.

Frequently Asked Questions

A recall is a mandatory safety fix — the manufacturer must repair every affected vehicle for free. A TSB is an advisory document that describes a known issue and the recommended fix, but repairs are not required. However, some TSBs eventually lead to recalls if the issue poses a safety risk. TSBs are generally issued for quality or performance problems, while recalls address safety defects.

If your vehicle is still under the manufacturer's warranty, TSB-related repairs are typically covered at no cost. If your warranty has expired, you can ask the dealer about goodwill or customer assistance programs. Many manufacturers will cover or partially cover repairs for well-known issues, especially if the TSB was issued recently or affects a large number of vehicles.

Check the make, model, and model year listed above against your vehicle. If they match, this bulletin likely applies. However, TSBs may only affect vehicles with specific production dates, VIN ranges, or configurations. Your dealer can confirm by entering your VIN into their service system, which will show all applicable TSBs and recalls.

This data comes from the National Highway Traffic Safety Administration (NHTSA). Manufacturers are required to submit copies of all communications (including TSBs) sent to their dealers to NHTSA. The agency makes this data publicly available as part of its vehicle safety monitoring program.