TSB: CHRYSLER 129, 458 CHALLENGE, CHRYSLER, OPTIMA, RIO, SEDONA, SUZUKI MOTORCYCLE, UNKNOWN, W163 (2000–2005)

Bulletin 82 — September 1, 2000

Bulletin Details

Bulletin ID82
ManufacturerCHRYSLER
Models129, 458 CHALLENGE, CHRYSLER, OPTIMA, RIO, SEDONA, SUZUKI MOTORCYCLE, UNKNOWN, W163
Model Years2000–2005
Date IssuedSeptember 1, 2000
Date Added to NHTSAAugust 1, 2017
ComponentENGINE AND ENGINE COOLING
Vehicles Affected26 combinations

What is a TSB?

A Technical Service Bulletin is a document issued by the vehicle manufacturer to inform dealership technicians about a known issue and the recommended repair procedure. TSBs are not mandatory recalls — they serve as repair guidance for common problems.

If your vehicle has this issue, bring this bulletin ID to your dealer. If under warranty, the repair should be covered at no cost.

Summary

488 Challenge Technical Documentation

Affected Vehicles

MakeModelYearComponent
KIA OPTIMA 2005 061110 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:BELTS AND ASSOCIATED PULLEYS
KIA RIO 2005 061110 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:BELTS AND ASSOCIATED PULLEYS
KIA SEDONA 2005 162300 STRUCTURE:BODY:DOOR
KIA OPTIMA 2004 061110 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:BELTS AND ASSOCIATED PULLEYS
KIA RIO 2004 061110 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:BELTS AND ASSOCIATED PULLEYS
KIA SEDONA 2004 162300 STRUCTURE:BODY:DOOR
KIA OPTIMA 2003 061110 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:BELTS AND ASSOCIATED PULLEYS
KIA RIO 2003 061110 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:BELTS AND ASSOCIATED PULLEYS
KIA SEDONA 2003 162300 STRUCTURE:BODY:DOOR
KIA OPTIMA 2002 061110 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:BELTS AND ASSOCIATED PULLEYS
KIA RIO 2002 061110 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:BELTS AND ASSOCIATED PULLEYS
KIA SEDONA 2002 162300 STRUCTURE:BODY:DOOR
MERCEDES-BENZ 129 2001 133000 VISIBILITY:POWER WINDOW DEVICES AND CONTROLS
KIA OPTIMA 2001 061110 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:BELTS AND ASSOCIATED PULLEYS
KIA RIO 2001 061110 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:BELTS AND ASSOCIATED PULLEYS
MERCEDES-BENZ W163 2001 133000 VISIBILITY:POWER WINDOW DEVICES AND CONTROLS
KIA RIO 2000 061110 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:BELTS AND ASSOCIATED PULLEYS
FERRARI 458 CHALLENGE 350000 EQUIPMENT
CHRYSLER CHRYSLER 355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
SUZUKI SUZUKI MOTORCYCLE 101000 POWER TRAIN:CLUTCH ASSEMBLY
UNKNOWN UNKNOWN 199000 TIRES:PRESSURE MONITORING AND REGULATING SYSTEMS
UNKNOWN UNKNOWN 110000 ELECTRICAL SYSTEM
UNKNOWN UNKNOWN 353000 EQUIPMENT:ELECTRICAL
UNKNOWN UNKNOWN 060000 ENGINE AND ENGINE COOLING
UNKNOWN UNKNOWN 103000 POWER TRAIN:AUTOMATIC TRANSMISSION
UNKNOWN UNKNOWN 114000 ELECTRICAL SYSTEM:WIRING

Related CHRYSLER Recalls

CampaignModelYearComponentSummary
PACIFICA 2023 BACK OVER PREVENTION: SENSING SYSTEM:... Chrysler (FCA US, LLC) is recalling certain 2019 and 2023 Chrysler Pacifica, ...
PACIFICA 2019 BACK OVER PREVENTION: SENSING SYSTEM:... Chrysler (FCA US, LLC) is recalling certain 2019 and 2023 Chrysler Pacifica, ...
PACIFICA 2023 EQUIPMENT ADAPTIVE/MOBILITY:WHEELCHAI... Braun Corporation (Braun) is recalling certain 2023-2026 Chrysler Pacifica ve...
PACIFICA 2024 EQUIPMENT ADAPTIVE/MOBILITY:WHEELCHAI... Braun Corporation (Braun) is recalling certain 2023-2026 Chrysler Pacifica ve...
PACIFICA 2025 EQUIPMENT ADAPTIVE/MOBILITY:WHEELCHAI... Braun Corporation (Braun) is recalling certain 2023-2026 Chrysler Pacifica ve...

What Should You Do?

If your vehicle is affected by this TSB, contact your authorized CHRYSLER dealer. Bring this bulletin ID (82) when you visit. If under warranty, the repair should be free. If your warranty has expired, ask about goodwill coverage — manufacturers sometimes cover TSB-related repairs beyond the warranty period.

Frequently Asked Questions

A recall is a mandatory safety fix — the manufacturer must repair every affected vehicle for free. A TSB is an advisory document that describes a known issue and the recommended fix, but repairs are not required. However, some TSBs eventually lead to recalls if the issue poses a safety risk. TSBs are generally issued for quality or performance problems, while recalls address safety defects.

If your vehicle is still under the manufacturer's warranty, TSB-related repairs are typically covered at no cost. If your warranty has expired, you can ask the dealer about goodwill or customer assistance programs. Many manufacturers will cover or partially cover repairs for well-known issues, especially if the TSB was issued recently or affects a large number of vehicles.

Check the make, model, and model year listed above against your vehicle. If they match, this bulletin likely applies. However, TSBs may only affect vehicles with specific production dates, VIN ranges, or configurations. Your dealer can confirm by entering your VIN into their service system, which will show all applicable TSBs and recalls.

This data comes from the National Highway Traffic Safety Administration (NHTSA). Manufacturers are required to submit copies of all communications (including TSBs) sent to their dealers to NHTSA. The agency makes this data publicly available as part of its vehicle safety monitoring program.