TSB: HARLEY-DAVIDSON 163, DIAMANTE, ENDEAVOR, GALANT, HARLEY DAVIDSON, KIA, M CLASS, MONTERO, MONTERO SPORT, OPTIMA, OUTLANDER, RAIDER, RIO, SEDONA, SOFTAIL, SORENTO, SPECTRA, SPORTAGE, SUZUKI MOTORCYCLE, UNKNOWN, XL SERIES (2000–2006)

Bulletin 54 — September 30, 1998

Bulletin Details

Bulletin ID54
ManufacturerHARLEY-DAVIDSON
Models163, DIAMANTE, ENDEAVOR, GALANT, HARLEY DAVIDSON, KIA, M CLASS, MONTERO, MONTERO SPORT, OPTIMA, OUTLANDER, RAIDER, RIO, SEDONA, SOFTAIL, SORENTO, SPECTRA, SPORTAGE, SUZUKI MOTORCYCLE, UNKNOWN, XL SERIES
Model Years2000–2006
Date IssuedSeptember 30, 1998
Date Added to NHTSASeptember 8, 2008
ComponentENGINE AND ENGINE COOLING:ENGINE
Vehicles Affected67 combinations

What is a TSB?

A Technical Service Bulletin is a document issued by the vehicle manufacturer to inform dealership technicians about a known issue and the recommended repair procedure. TSBs are not mandatory recalls — they serve as repair guidance for common problems.

If your vehicle has this issue, bring this bulletin ID to your dealer. If under warranty, the repair should be covered at no cost.

Summary

BRIEF INFORMATION CONCERN INACCURATE RV FUEL INDICATOR - ON SOME VEHICLES THE FUEL INDICATOR IN THE RV METER DISPLAYS THE DRIVING RANGE CALCULATED FROM DATA BASED ON THE PREVIOUS TANK OF FUEL. *TT

Affected Vehicles

MakeModelYearComponent
MITSUBISHI RAIDER 2006 117000 ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
MITSUBISHI ENDEAVOR 2005 110000 ELECTRICAL SYSTEM
MITSUBISHI ENDEAVOR 2005 110000 ELECTRICAL SYSTEM
MITSUBISHI GALANT 2005 110000 ELECTRICAL SYSTEM
MITSUBISHI DIAMANTE 2004 110000 ELECTRICAL SYSTEM
MITSUBISHI ENDEAVOR 2004 110000 ELECTRICAL SYSTEM
MITSUBISHI ENDEAVOR 2004 110000 ELECTRICAL SYSTEM
MITSUBISHI GALANT 2004 110000 ELECTRICAL SYSTEM
MITSUBISHI MONTERO 2004 110000 ELECTRICAL SYSTEM
MITSUBISHI OUTLANDER 2004 121000 EXTERIOR LIGHTING:HEADLIGHTS
MITSUBISHI MONTERO 2003 110000 ELECTRICAL SYSTEM
MITSUBISHI OUTLANDER 2003 121000 EXTERIOR LIGHTING:HEADLIGHTS
KIA SORENTO 2003 980000 UNKNOWN OR OTHER
KIA SORENTO 2003 980000 UNKNOWN OR OTHER
KIA SORENTO 2003 980000 UNKNOWN OR OTHER
KIA SORENTO 2003 980000 UNKNOWN OR OTHER
MITSUBISHI MONTERO 2002 110000 ELECTRICAL SYSTEM
KIA SEDONA 2002 063100 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL
KIA SPECTRA 2002 350000 EQUIPMENT
KIA SPECTRA 2002 100000 POWER TRAIN
HARLEY-DAVIDSON HARLEY DAVIDSON 2001 121000 EXTERIOR LIGHTING:HEADLIGHTS
HARLEY-DAVIDSON HARLEY DAVIDSON 2001 980000 UNKNOWN OR OTHER
MITSUBISHI MONTERO 2001 110000 ELECTRICAL SYSTEM
MITSUBISHI MONTERO 2001 090000 FUEL SYSTEM, OTHER
MITSUBISHI MONTERO SPORT 2001 110100 ELECTRICAL SYSTEM:HORN
MITSUBISHI MONTERO SPORT 2001 111000 ELECTRICAL SYSTEM:12V/24V/48V BATTERY
MITSUBISHI MONTERO SPORT 2001 110100 ELECTRICAL SYSTEM:HORN
HARLEY-DAVIDSON SOFTAIL 2001 980000 UNKNOWN OR OTHER
HARLEY-DAVIDSON SOFTAIL 2001 355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
HARLEY-DAVIDSON SOFTAIL 2001 061000 ENGINE AND ENGINE COOLING:ENGINE
HARLEY-DAVIDSON SOFTAIL 2001 185000 VEHICLE SPEED CONTROL:CRUISE CONTROL
KIA SPECTRA 2001 350000 EQUIPMENT
HARLEY-DAVIDSON XL SERIES 2001 110000 ELECTRICAL SYSTEM
HARLEY-DAVIDSON HARLEY DAVIDSON 2000 121000 EXTERIOR LIGHTING:HEADLIGHTS
MITSUBISHI MONTERO SPORT 2000 110100 ELECTRICAL SYSTEM:HORN
MITSUBISHI MONTERO SPORT 2000 110100 ELECTRICAL SYSTEM:HORN
KIA SPECTRA 2000 350000 EQUIPMENT
MERCEDES-BENZ 163 162000 STRUCTURE:BODY
MERCEDES-BENZ 163 353000 EQUIPMENT:ELECTRICAL
HARLEY-DAVIDSON HARLEY DAVIDSON 061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
HARLEY-DAVIDSON HARLEY DAVIDSON 110100 ELECTRICAL SYSTEM:HORN
HARLEY-DAVIDSON HARLEY DAVIDSON 980000 UNKNOWN OR OTHER
HARLEY-DAVIDSON HARLEY DAVIDSON 980000 UNKNOWN OR OTHER
HARLEY-DAVIDSON HARLEY DAVIDSON 350000 EQUIPMENT
HARLEY-DAVIDSON HARLEY DAVIDSON 061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
HARLEY-DAVIDSON HARLEY DAVIDSON 350000 EQUIPMENT
HARLEY-DAVIDSON HARLEY DAVIDSON 061000 ENGINE AND ENGINE COOLING:ENGINE
HARLEY-DAVIDSON HARLEY DAVIDSON 061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
KIA KIA 980000 UNKNOWN OR OTHER
KIA KIA 980000 UNKNOWN OR OTHER
MERCEDES-BENZ M CLASS 162000 STRUCTURE:BODY
MERCEDES-BENZ M CLASS 353000 EQUIPMENT:ELECTRICAL
MITSUBISHI MONTERO SPORT 103000 POWER TRAIN:AUTOMATIC TRANSMISSION
KIA OPTIMA 116200 ELECTRICAL SYSTEM:IGNITION:MODULE
KIA OPTIMA 353400 EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.
KIA RIO 116200 ELECTRICAL SYSTEM:IGNITION:MODULE
KIA RIO 353400 EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.
KIA SEDONA 061110 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:BELTS AND ASSOCIATED PULLEYS
KIA SEDONA 353400 EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.
KIA SEDONA 357100 EQUIPMENT:APPLIANCE:AIR CONDITIONER
KIA SEDONA 116200 ELECTRICAL SYSTEM:IGNITION:MODULE
KIA SPECTRA 353400 EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.
KIA SPECTRA 357100 EQUIPMENT:APPLIANCE:AIR CONDITIONER
KIA SPECTRA 116200 ELECTRICAL SYSTEM:IGNITION:MODULE
KIA SPORTAGE 353400 EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.
SUZUKI SUZUKI MOTORCYCLE 061000 ENGINE AND ENGINE COOLING:ENGINE
UNKNOWN UNKNOWN 199000 TIRES:PRESSURE MONITORING AND REGULATING SYSTEMS

Related HARLEY-DAVIDSON Recalls

CampaignModelYearComponentSummary
FLTRX 2026 ENGINE AND ENGINE COOLING:EXHAUST SYS... Harley-Davidson Motor Company (Harley-Davidson) is recalling certain 2024-202...
FLTRX 2025 ENGINE AND ENGINE COOLING:EXHAUST SYS... Harley-Davidson Motor Company (Harley-Davidson) is recalling certain 2024-202...
FLTRX 2024 ENGINE AND ENGINE COOLING:EXHAUST SYS... Harley-Davidson Motor Company (Harley-Davidson) is recalling certain 2024-202...
FLTRT 2026 ENGINE AND ENGINE COOLING:EXHAUST SYS... Harley-Davidson Motor Company (Harley-Davidson) is recalling certain 2024-202...
FLHXU 2025 ENGINE AND ENGINE COOLING:EXHAUST SYS... Harley-Davidson Motor Company (Harley-Davidson) is recalling certain 2024-202...

What Should You Do?

If your vehicle is affected by this TSB, contact your authorized HARLEY-DAVIDSON dealer. Bring this bulletin ID (54) when you visit. If under warranty, the repair should be free. If your warranty has expired, ask about goodwill coverage — manufacturers sometimes cover TSB-related repairs beyond the warranty period.

Frequently Asked Questions

A recall is a mandatory safety fix — the manufacturer must repair every affected vehicle for free. A TSB is an advisory document that describes a known issue and the recommended fix, but repairs are not required. However, some TSBs eventually lead to recalls if the issue poses a safety risk. TSBs are generally issued for quality or performance problems, while recalls address safety defects.

If your vehicle is still under the manufacturer's warranty, TSB-related repairs are typically covered at no cost. If your warranty has expired, you can ask the dealer about goodwill or customer assistance programs. Many manufacturers will cover or partially cover repairs for well-known issues, especially if the TSB was issued recently or affects a large number of vehicles.

Check the make, model, and model year listed above against your vehicle. If they match, this bulletin likely applies. However, TSBs may only affect vehicles with specific production dates, VIN ranges, or configurations. Your dealer can confirm by entering your VIN into their service system, which will show all applicable TSBs and recalls.

This data comes from the National Highway Traffic Safety Administration (NHTSA). Manufacturers are required to submit copies of all communications (including TSBs) sent to their dealers to NHTSA. The agency makes this data publicly available as part of its vehicle safety monitoring program.