TSB: TRIUMPH BONNEVILLE, SCRAMBLER, THRUXTON, THUNDERBIRD, TIGER EXPLORER XC, TROPHY, TROPHY SE (1995–2020)

Bulletin SMT-TN-166 — March 1, 2016

Bulletin Details

Bulletin IDSMT-TN-166
ManufacturerTRIUMPH
ModelsBONNEVILLE, SCRAMBLER, THRUXTON, THUNDERBIRD, TIGER EXPLORER XC, TROPHY, TROPHY SE
Model Years1995–2020
Date IssuedMarch 1, 2016
Date Added to NHTSAMay 10, 2021
ComponentENGINE AND ENGINE COOLING
Vehicles Affected81 combinations

What is a TSB?

A Technical Service Bulletin is a document issued by the vehicle manufacturer to inform dealership technicians about a known issue and the recommended repair procedure. TSBs are not mandatory recalls — they serve as repair guidance for common problems.

If your vehicle has this issue, bring this bulletin ID to your dealer. If under warranty, the repair should be covered at no cost.

Summary

Crackshaft position sensor/ignition pickup, front brake hose p-clip, headlight fixings, reed valve cover torque fixing, engine bar plugs, lower yoke wire guide, front fork oil level and volume, motorcycle assembly guide update-backrest bar,

Affected Vehicles

MakeModelYearComponent
TRIUMPH THRUXTON 2020 060000 ENGINE AND ENGINE COOLING
TRIUMPH SCRAMBLER 2019 060000 ENGINE AND ENGINE COOLING
TRIUMPH THRUXTON 2019 060000 ENGINE AND ENGINE COOLING
TRIUMPH SCRAMBLER 2018 060000 ENGINE AND ENGINE COOLING
TRIUMPH THRUXTON 2018 060000 ENGINE AND ENGINE COOLING
TRIUMPH BONNEVILLE 2017 060000 ENGINE AND ENGINE COOLING
TRIUMPH SCRAMBLER 2017 060000 ENGINE AND ENGINE COOLING
TRIUMPH THRUXTON 2017 060000 ENGINE AND ENGINE COOLING
TRIUMPH THUNDERBIRD 2017 060000 ENGINE AND ENGINE COOLING
TRIUMPH TIGER EXPLORER XC 2017 060000 ENGINE AND ENGINE COOLING
TRIUMPH TROPHY 2017 060000 ENGINE AND ENGINE COOLING
TRIUMPH BONNEVILLE 2016 060000 ENGINE AND ENGINE COOLING
TRIUMPH SCRAMBLER 2016 060000 ENGINE AND ENGINE COOLING
TRIUMPH THRUXTON 2016 060000 ENGINE AND ENGINE COOLING
TRIUMPH THUNDERBIRD 2016 060000 ENGINE AND ENGINE COOLING
TRIUMPH TIGER EXPLORER XC 2016 060000 ENGINE AND ENGINE COOLING
TRIUMPH TROPHY 2016 060000 ENGINE AND ENGINE COOLING
TRIUMPH BONNEVILLE 2015 060000 ENGINE AND ENGINE COOLING
TRIUMPH SCRAMBLER 2015 060000 ENGINE AND ENGINE COOLING
TRIUMPH THRUXTON 2015 060000 ENGINE AND ENGINE COOLING
TRIUMPH THUNDERBIRD 2015 060000 ENGINE AND ENGINE COOLING
TRIUMPH TIGER EXPLORER XC 2015 060000 ENGINE AND ENGINE COOLING
TRIUMPH TROPHY 2015 060000 ENGINE AND ENGINE COOLING
TRIUMPH TROPHY SE 2015 060000 ENGINE AND ENGINE COOLING
TRIUMPH BONNEVILLE 2014 060000 ENGINE AND ENGINE COOLING
TRIUMPH SCRAMBLER 2014 060000 ENGINE AND ENGINE COOLING
TRIUMPH THRUXTON 2014 060000 ENGINE AND ENGINE COOLING
TRIUMPH THUNDERBIRD 2014 060000 ENGINE AND ENGINE COOLING
TRIUMPH TIGER EXPLORER XC 2014 060000 ENGINE AND ENGINE COOLING
TRIUMPH TROPHY 2014 060000 ENGINE AND ENGINE COOLING
TRIUMPH TROPHY SE 2014 060000 ENGINE AND ENGINE COOLING
TRIUMPH BONNEVILLE 2013 060000 ENGINE AND ENGINE COOLING
TRIUMPH SCRAMBLER 2013 060000 ENGINE AND ENGINE COOLING
TRIUMPH THRUXTON 2013 060000 ENGINE AND ENGINE COOLING
TRIUMPH THUNDERBIRD 2013 060000 ENGINE AND ENGINE COOLING
TRIUMPH TIGER EXPLORER XC 2013 060000 ENGINE AND ENGINE COOLING
TRIUMPH TROPHY 2013 060000 ENGINE AND ENGINE COOLING
TRIUMPH TROPHY SE 2013 060000 ENGINE AND ENGINE COOLING
TRIUMPH BONNEVILLE 2012 060000 ENGINE AND ENGINE COOLING
TRIUMPH SCRAMBLER 2012 060000 ENGINE AND ENGINE COOLING
TRIUMPH THRUXTON 2012 060000 ENGINE AND ENGINE COOLING
TRIUMPH THUNDERBIRD 2012 060000 ENGINE AND ENGINE COOLING
TRIUMPH TROPHY 2012 060000 ENGINE AND ENGINE COOLING
TRIUMPH TROPHY SE 2012 060000 ENGINE AND ENGINE COOLING
TRIUMPH BONNEVILLE 2011 060000 ENGINE AND ENGINE COOLING
TRIUMPH SCRAMBLER 2011 060000 ENGINE AND ENGINE COOLING
TRIUMPH THRUXTON 2011 060000 ENGINE AND ENGINE COOLING
TRIUMPH BONNEVILLE 2010 060000 ENGINE AND ENGINE COOLING
TRIUMPH SCRAMBLER 2010 060000 ENGINE AND ENGINE COOLING
TRIUMPH THRUXTON 2010 060000 ENGINE AND ENGINE COOLING
TRIUMPH THUNDERBIRD 2010 060000 ENGINE AND ENGINE COOLING
TRIUMPH BONNEVILLE 2009 060000 ENGINE AND ENGINE COOLING
TRIUMPH SCRAMBLER 2009 060000 ENGINE AND ENGINE COOLING
TRIUMPH THRUXTON 2009 060000 ENGINE AND ENGINE COOLING
TRIUMPH BONNEVILLE 2008 060000 ENGINE AND ENGINE COOLING
TRIUMPH SCRAMBLER 2008 060000 ENGINE AND ENGINE COOLING
TRIUMPH THRUXTON 2008 060000 ENGINE AND ENGINE COOLING
TRIUMPH BONNEVILLE 2007 060000 ENGINE AND ENGINE COOLING
TRIUMPH SCRAMBLER 2007 060000 ENGINE AND ENGINE COOLING
TRIUMPH THRUXTON 2007 060000 ENGINE AND ENGINE COOLING
TRIUMPH BONNEVILLE 2006 060000 ENGINE AND ENGINE COOLING
TRIUMPH SCRAMBLER 2006 060000 ENGINE AND ENGINE COOLING
TRIUMPH THRUXTON 2006 060000 ENGINE AND ENGINE COOLING
TRIUMPH BONNEVILLE 2005 060000 ENGINE AND ENGINE COOLING
TRIUMPH THRUXTON 2005 060000 ENGINE AND ENGINE COOLING
TRIUMPH BONNEVILLE 2004 060000 ENGINE AND ENGINE COOLING
TRIUMPH THRUXTON 2004 060000 ENGINE AND ENGINE COOLING
TRIUMPH BONNEVILLE 2003 060000 ENGINE AND ENGINE COOLING
TRIUMPH THUNDERBIRD 2003 060000 ENGINE AND ENGINE COOLING
TRIUMPH BONNEVILLE 2002 060000 ENGINE AND ENGINE COOLING
TRIUMPH THUNDERBIRD 2002 060000 ENGINE AND ENGINE COOLING
TRIUMPH BONNEVILLE 2001 060000 ENGINE AND ENGINE COOLING
TRIUMPH THUNDERBIRD 2001 060000 ENGINE AND ENGINE COOLING
TRIUMPH BONNEVILLE 2000 060000 ENGINE AND ENGINE COOLING
TRIUMPH THUNDERBIRD 2000 060000 ENGINE AND ENGINE COOLING
TRIUMPH TROPHY 2000 060000 ENGINE AND ENGINE COOLING
TRIUMPH THUNDERBIRD 1999 060000 ENGINE AND ENGINE COOLING
TRIUMPH THUNDERBIRD 1998 060000 ENGINE AND ENGINE COOLING
TRIUMPH THUNDERBIRD 1997 060000 ENGINE AND ENGINE COOLING
TRIUMPH THUNDERBIRD 1996 060000 ENGINE AND ENGINE COOLING
TRIUMPH THUNDERBIRD 1995 060000 ENGINE AND ENGINE COOLING

Related TRIUMPH Recalls

CampaignModelYearComponentSummary
TRIDENT 800 2026 EXTERIOR LIGHTING:HEADLIGHTS Triumph Motorcycles America, Ltd. is recalling certain 2026 Trident 800 motor...
BONNEVILLE T100 2022 ELECTRICAL SYSTEM:ALTERNATOR/GENERATO... Triumph Motorcycles America, Ltd. is recalling certain 2022-2024 Bonneville T...
SCRAMBLER 900 2024 ELECTRICAL SYSTEM:ALTERNATOR/GENERATO... Triumph Motorcycles America, Ltd. is recalling certain 2022-2024 Bonneville T...
STREET SCRAMBLER 2022 ELECTRICAL SYSTEM:ALTERNATOR/GENERATO... Triumph Motorcycles America, Ltd. is recalling certain 2022-2024 Bonneville T...
BONNEVILLE T100 2023 ELECTRICAL SYSTEM:ALTERNATOR/GENERATO... Triumph Motorcycles America, Ltd. is recalling certain 2022-2024 Bonneville T...

What Should You Do?

If your vehicle is affected by this TSB, contact your authorized TRIUMPH dealer. Bring this bulletin ID (SMT-TN-166) when you visit. If under warranty, the repair should be free. If your warranty has expired, ask about goodwill coverage — manufacturers sometimes cover TSB-related repairs beyond the warranty period.

Frequently Asked Questions

A recall is a mandatory safety fix — the manufacturer must repair every affected vehicle for free. A TSB is an advisory document that describes a known issue and the recommended fix, but repairs are not required. However, some TSBs eventually lead to recalls if the issue poses a safety risk. TSBs are generally issued for quality or performance problems, while recalls address safety defects.

If your vehicle is still under the manufacturer's warranty, TSB-related repairs are typically covered at no cost. If your warranty has expired, you can ask the dealer about goodwill or customer assistance programs. Many manufacturers will cover or partially cover repairs for well-known issues, especially if the TSB was issued recently or affects a large number of vehicles.

Check the make, model, and model year listed above against your vehicle. If they match, this bulletin likely applies. However, TSBs may only affect vehicles with specific production dates, VIN ranges, or configurations. Your dealer can confirm by entering your VIN into their service system, which will show all applicable TSBs and recalls.

This data comes from the National Highway Traffic Safety Administration (NHTSA). Manufacturers are required to submit copies of all communications (including TSBs) sent to their dealers to NHTSA. The agency makes this data publicly available as part of its vehicle safety monitoring program.