Showing 200 recalls for SPARTAN
ON CERTAIN MOTORHOMES EQUIPPED WITH CATERPILLAR ENGINES, THE ADJUSTABLE PEDAL RETURN SPRINGS MAY RETURN THE PEDAL SHAFT TO THE HOME POSITION WHILE NOT FULLY RETURNING THE POTENTIOMETER KEY TO ITS HOME POSITION.
171 vehicles affected
Manufacturer: SPARTAN CHASSIS, INC.
Consequence: IN A NEUTRAL OR NO LOAD SITUATION: THE ENGINE WILL CONTINUE TO INCREASE IDLE SPEED UNTIL IT REACES FULL GOVERNED RPM. THE TRANSMISSION WILL NOT ALLOW SHIFT FROM NEUTRAL TO ANY GEAR OVER 900 ENGINE RPM. IN GEAR OR UNDER LOAD: THE ENGINE MAY NOT RETURN TO 725 RPM (NORMAL IDLE) WHICH WILL REQUIRE A...
Remedy: DEALERS WILL REPLACE THE THROTTLE PEDAL. THE RECALL BEGAN ON AUGUST 17, 2004, BY PHONE CALLS. OWNERS SHOULD CONTACT SPARTAN AT 517-543-6400.
CERTAIN MY 1999-2002 SPARTAN SUMMIT MOTOR HOMES, FRONT ENGINE SCHOOL BUSES, AND TRANSIT BUSES MANUFACTURED BETWEEN FEBRUARY 25, 1999, AND MAY 21, 2002, AND EQUIPPED WITH DANA FRONT AXLE CONTAINING BOSCH HYDRAULIC DISC BRAKES WITH ZERO OFFSET SLIDE CALIPERS (ZOPS). BOSCH HAS DECIDED THAT THE PRESENCE OF CORROSION IN THE VICINITY OF THE CALIPER SEAL LAND CAN CONTRIBUTE TO REDUCED PISTON MOBILITY I...
143 vehicles affected
Manufacturer: SPARTAN CHASSIS, INC.
Consequence: OVERHEATED BRAKE COMPONENTS MAY NOT ALLOW THE DRIVE TO STOP SAFELY, POSSIBLY RESULTING IN A VEHICLE CRASH. THIS OVERHEATING COULD ALSO RESULT IN A VEHICLE FIRE.
Remedy: SPARTAN WILL REPLACE THE BRAKE CALIPERS AND PADS. THE RECALL BEGAN ON JANUARY 24, 2005. OWNERS SHOULD CONTACT SPARTAN AT 1-517-543-6400.
ON CERTAIN MOTORHOMES, AN INCORRECT 250-AMP GROUND FUSE WAS USED TO PROTECT BATTERY GROUND. THE CORRECT FUSE WAS RATED FOR 300 AMPS.
963 vehicles affected
Manufacturer: WESTERN RECREATIONAL VEHICLES, INC.
Consequence: THE INCORRECT FUSE COULD CAUSE SUDDEN LOSS OF ELECTRICAL POWER RESULTING IN THE VEHICLE STALLING OR INOPERABLE LIGHTS INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL REPLACE THE 250-AMP GROUND FUSE WITH A 350-AMP CONNECTOR. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT WESTERN RV AT 509-457-4133.
ON CERTAIN MOTORHOMES, THE ANGLE OF THE HOSES FROM THE HYDRAULIC PUMP COULD CONTACT THE POSITIVE STUD ON THE STARTER.
205 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: THIS COULD RESULT IN CLOSE CONTACT WITH THE STARTER AND CAUSE IGNITION OF HYDRAULIC FLUID.
Remedy: DEALERS WILL REPLACE ON VEHICLES WITH CUMMINS ISL ENGINES AND 39MT DELCO STARTERS AT LEAST ONE OF THE 45 DEGREE FITTINGS WITH A 90 DEGREE FITTING AND ALSO REPLACE THE HOSE ASSEMBLY. ON ISL AND ISC ENGINES WITH 42MT DELCO STARTER, DEALERS WILL CHANGE ONE FITTING AT THE REAR OF THE HYDRAULIC PUMP...
ON CERTAIN MOTORHOMES EQUIPPED WITH TUTHILL INDEPENDENT FRONT SUSPENSIONS, THE DEFECT IS INSUFFICIENT TIGHTENING TORQUE OF THE STEERING KNUCKLE CARRIER BOLT THAT MAY RESULT IN SEPARATION OF THE STEERING KNUCKLE FROM ONE OF THE CONTROL ARMS.
375 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: SHOULD THE STEERING KNUCKLE CARRIER SEPARATE FROM THE CONTROL ARM, THE OPERATOR COULD LOOSE CONTROL OF THE VEHICLE, POSSIBLY RESULTING IN A CRASH.
Remedy: TUTHILL WILL NOTIFY ITS CUSTOMERS AND PROVIDE A RETROFIT KIT P/N K704627 FREE OF CHARGE. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT TUTHILL TRANSPORT TECHNOLOGIES AT 800-225-7824 (...
ON CERTAIN MOTOR HOMES AND FIRE TRUCKS EQUIPPED WITH ELECTRONIC THROTTLE CONTROL/ACCELERATOR PEDALS SUPPLIED BY WILLIAMS CONTROLS INDUSTRIES, THE WELD ATTACHING THE CLEVIS TO THE PLATE HAS INSUFFICIENT PENETRATION AND COULD ALLOW THE CLEVIS TO SEPARATE FROM THE PLATE.
535 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: IF THE CLEVIS SEPARATED FROM THE PLATE WHILE THE VEHICLE WAS IN USE, THE VEHICLE WOULD RETURN TO IDLE, INCREASING THE RISK OF A CRASH.
Remedy: WILLIAMS CONTROLS IS HANDLING THE REPLACEMENT OF THIS PEDAL. OWNERS WHO DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT WILLIAMS CONTROL AT 1-503-684-8600 OR SPARTAN AT 1-800-722-3025.
ON CERTAIN MOTOR HOMES AND FIRE TRUCKS EQUIPPED WITH MERITOR WABCO PNEUMATIC ANITLOCK BRAKE SYSTEM (ABS) VALVE PACKAGES, THE ASSEMBLY BOLTS ON THESE VALVE PACKAGES WERE NOT TIGHTENED CORRECTLY.
750 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: BOLTS TORQUED BELOW SPECIFICATION WILL NOT RELIABLY PREVENT AIR LEAKAGE AT THE AFFECTED ABS VALVE PACKAGE INTERFACE JOINTS ONCE THE COMPONENT BEGINS NORMAL VEHICLE OPERATION. IF AIR LEAKS DEVELOP AT ANY OF THE ABS VALVE PACKAGE INTERFACE JOINTS, BRAKE SYSTEM PRESSURE REDUCTIONS COULD OCCUR DURING B...
Remedy: MERITOR WABCO WILL TIGHTEN THE FASTENERS TO THE PROPER SPECIFICATION. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT MERITOR WABCO AT 859-746-5956.
ON CERTAIN MOTOR HOMES EQUIPPED WITH TELEFLEX MORSE ELECTRIC FLOOR PEDALS. UNDER HEAVY USE, ONE OF THE PEDAL DUAL RETURN-SPRING ARMS ON THE FLOOR-MOUNTED ELECTRIC PEDALS MAY FAIL. A FAILURE COULD CAUSE THE VEHICLE TO ACCELERATE UNEXPECTEDLY.
176 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: UNEXPECTED ACCELERATION COULD RESULT IN A VEHICLE CRASH, POSSIBLY RESULTING IN PERSONAL INJURY OR DEATH.
Remedy: TELEFLEX MORSE WILL NOTIFY CUSTOMERS TO RETURN THE DEFECTIVE ELECTRIC FOOT PEDALS FOR A REPLACEMENT FREE OF CHARGE. OWNER NOTIFICATION BEGAN DURING MARCH 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONAB...
VEHICLE DESCRIPTION: FIRE TRUCKS EQUIPPED WITH A DRIVE AXLE SUSPENSION CONTAINING A SPRING BEAM WITH A THICKNESS OF 1.75". THE SPRING BEAM IN THE SUSPENSION CAN FAIL CAUSING THE COLLAPSE OF THE DRIVE AXLE SUSPENSION AND ALLOWING ABRUPT CONTACT OF THE TIRES WITH THE BODYWORK OF THE REAR OF THE FIRE TRUCK.
49 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: ABRUPT IMPACT WITH THE REAR TIRES MAY CAUSE THE VEHICLE TO VEER ACROSS THE ROAD AND IMPACT ONCOMING TRAFFIC, OR CAUSE THE DRIVER TO LOSS CONTROL OF THE VEHICLE IN THEIR LANE, POSSIBLY RESULTING IN A VEHICLE CRASH.
Remedy: SPARTAN WILL NOTIFY ITS CUSTOMERS AND REPLACE THE SPRING BEAM WITH A HEAVY DUTY VERSION WHICH IS 2" THICK AND REPLACE THE SHOCK ABSORBERS FREE OF CHARGE. OWNER NOTIFICATION BEGAN SEPTEMBER 24, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RE...
VEHICLE DESCRIPTION: MOTOR HOMES EQUIPPED WITH CUMMINS DIESEL ENGINES. THE INTERNAL FRONT BUSHING CAN SPIN, CAUSING DAMAGE TO THE AIR COMPRESSOR, AND POSSIBLY TO THE SPINDLE DRIVE AT THE REAR FACE OF THE AIR COMPRESSOR WHICH IS USED TO PROVIDE POWER TO THE VEHICLE HYDRAULIC PUMP. FAILURE OF THE AIR COMPRESSOR'S SPINDLE DRIVE COULD LEAD TO LOSS OF POWER ASSIST IF THE HYDRAULIC PUMP CEASES TO OPE...
3,124 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: WITHOUT POWER ASSIST, THE VEHICLE BECOMES VERY DIFFICULT TO TURN AND COULD POSSIBLY RESULT IN A VEHICLE CRASH.
Remedy: CUMMINS WILL NOTIFY SPARTAN CUSTOMERS AND REPLACE THE COMPRESSOR FREE OF CHARGE. OWNER NOTIFICATION BEGAN MARCH 30, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CUMMINS CUSTOME...
VEHICLE DESCRIPTION: MOTOR HOMES, TRANSIT AND SCHOOL BUSES EQUIPPED WITH TRW DRAG LINKS. EACH DRAG LINK ASSEMBLY CONTAINS TWO 20-EDL MODEL BALL SOCKET ASSEMBLIES. CERTAIN OF THE BALL-SOCKET BEARINGS HAVE A BELOW SPECIFICATION CASE DEPTH AND/OR HARDNESS WHICH CAN LEAD TO PREMATURE WEAR OUT OF THE SOCKET.
860 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: THIS CAN LEAD TO PREMATURE WEAR WITH POSSIBLE SEPARATION OF THE BALL STUD FROM THE SOCKET, INCREASING THE RISK OF LOSS OF CONTROL OF THE VEHICLE.
Remedy: SPARTAN CUSTOMERS ARE BEING NOTIFIED TO CONTACT TRW FOR THE FREE REMEDY REPAIR.
VEHICLE DESCRIPTION: FRONT ENGINE CARPENTER SCHOOL BUSES WITH FRONT AIR SUSPENSIONS. DUE TO FRAME FLEXING, BOTH THE TRACK BAR MOUNT, MOUNTING BOLTS, AND THE STEERING BOX MOUNTING BOLTS COULD LOOSEN WHICH COULD ALLOW SUBSEQUENT FRACTURE OR TORQUE LOSS OF THESE BOLTS. THE SPRING BEAM COULD ALSO FRACTURE.
100 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: THIS COULD AFFECT THE DIRECTIONAL CONTROL OF THE VEHICLE.
Remedy: DEALERS WILL INSTALL THREE STRUCTURAL, WELDED CROSS-MEMBERS TO TIE TOGETHER THE RIGHT AND LEFT FRAME RAILS, ALL LOCATED FORWARD OF THE FRONT AXLE. STIFFENING GUSSETS HAVE BEEN ADDED TO EXISTING FRAME CROSS-MEMBERS AND THE TO STEERING GEAR BOX MOUNTING BRACKET.
VEHICLE DESCRIPTION: CHASSIS BUILT WITH TUTHILL/GRANNING AIR SUSPENSION, PART NOS. IFS1320-HP OR IFS1320-SP. A FRACTURE CAN DEVELOP AT THE ATTACHMENT POINT OF THE CROSS MEMBER AND THE BELL CRANK AND IDLER ARM HOUSINGS.
94 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: THIS DEFECT MAY CAUSE ERRATIC OR LOSS OF STEERING CONTROL IF THE CROSS MEMBER SEPARATES FROM THE ASSEMBLY.
Remedy: TUTHILL IS CONDUCTING THE OWNER NOTIFICATION AND REMEDY FOR THIS CAMPAIGN. OWNERS SHOULD CONTACT CONTACT TUTHILL TRANSPORT TECHNOLOGIES AT 1-800-255-7824. REPAIR FACILITY WILL INSPECT AND ADD GUSSETS TO REINFORCE THE CROSSMEMBER CONNECTION FOR THE BELL CRANK AND IDLER ARM.
VEHICLE DESCRIPTION: SCHOOL BUSES EQUIPPED WITH MECHANICAL B5.9 FRONT DIESEL ENGINE SCHOOL BUSES MANUFACTURED FROM JUNE 26, 1995 THROUGH MARCH 18, 1998. DUE TO THE ACCELERATOR CABLE ENGINE MOUNT BRACKET HAVING AN INCORRECT BEND ANGLE, THE ACCELERATOR CABLE HAS A COMPOUND BEND RADIUS WHICH ALLOWS THE INNER CABLE TO WEAR THROUGH OUTER CABLE SHEATH END FITTINGS AND POSSIBLY JAM IN THE GROOVE RESUL...
623 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: THE ENGINE THROTTLE MAY THEN FAIL TO REACT TO ACCELERATOR PEDAL MOVEMENTS.
Remedy: OWNERS WILL BE PROVIDED WITH A CORRECTIVE ACTION KIT. THE FOLLOWING COMPONENTS WILL BE REPLACED: (1) EXISTING ACCELERATOR CABLE ASSEMBLY; (2) ENGINE END; CABLE CLAMPING BRACKET, AND (3) ENGINE END; QUICK RELEASE BALL SOCKET.
VEHICLE DESCRIPTION: FIRE TRUCKS. THESE FIRE TRUCKS ARE ALL 4-DOOR MODELS WHICH CONTAIN DUAL, FORWARD FACING PASSENGER SEATS. THE HARDWARE UTILIZED TO MOUNT THE SEAT BOX TO THE CAB FLOOR AND TO THE BACKWALL STRUCTURE, AND ALSO TO MOUNT THE TYPE 1 SEAT BELT SYSTEMS, WAS INADEQUATE TO MEET THE REQUIREMENTS OF FMVSS NOS. 207/210, ""SEATING SYSTEMS" AND "SEAT BELT ASSEMBLY ANCHORAGES."
1,753 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: THE SEAT BOX MOUNTING/RESTRAINING HARDWARE CAN LOOSEN OR FAIL ALLOWING THE SEAT/SEAT BOX ASSEMBLY TO BREAK FREE OF ITS MOUNTING TO THE CAB FLOOR AND/OR BACKWALL WHICH COULD CAUSE INJURY TO THE OCCUPANTS OF THOSE SEATS.
Remedy: DEALERS WILL REPLACE THE SEAT BOX MOUNTING FASTENERS.
VEHICLE DESCRIPTION: CEMENT MIXERS. THE FRONT SUSPENSION SPRING HANGER MOUNTING BOLTS CAN LOOSEN WHICH WOULD CAUSE THE HANGER TO SEPARATE FROM THE FRAME. THIS, IN TURN, MAY ALLOW THE STEERING AXLE TO MOVE OUT OF ITS GEOMETRIC DESIGN POSITION.
30 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: STEERING ABILITY MAY THEN BE SEVERELY RESTRICTED.
Remedy: SPARTAN HAS DEVELOPED RETROFIT KITS TO REPAIR THESE VEHICLES.
VEHICLE DESCRIPTION: TRANSIT BUSES. DUE TO THE ROUTING OF THE HIGH PRESSURE HYDRAULIC HOSE CONNECTING THE DISTRIBUTION MANIFOLD TO THE COOLING FAN, HYDRAULIC MOTOR OR THE HIGHER OPERATIONAL SPEED OF CNG ENGINES COULD, IN CERTAIN CIRCUMSTANCES, PUSH THE PRESSURE DEVELOPED BY THE HYDRAULIC PUMP BEYOND THE NOMINAL WORKING PRESSURE OF THE INSTALLED HOSE. THERE IS THE POSSIBILITY OF STRESSING THE HO...
133 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: A HOSE FAILURE COULD OCCUR ALLOWING HYDRAULIC FLUID STEAM TO IMPINGE ONTO HOT EXHAUST COMPONENTS AND INITIATE AN ENGINE COMPARTMENT FIRE.
Remedy: SPARTAN IS DEVELOPING A FIELD RETROFIT KIT WHICH WILL CONSIST OF A NEW HYDRAULIC FLUID HOSE THAT WILL BE 3 INCHES LONGER THAN THE ORIGINAL AND HAVE A HIGHER WORKING PRESSURE RATING; A 45 DEGREE HOSE CONNECTION FITTING WILL BE ADDED AT THE FAN MOTOR INLET PORT; THE HOSE WILL BE RE-ROUTED AND ALSO CLI...
VEHICLE DESCRIPTION: FIRE TRUCKS. THE CAB TILT SYSTEM CONTAINS A 12 VOLT ELECTRICAL SOLENOID ASSEMBLY AS AN ACCESSORY TO THE CAB TILT ELECTRIC MOTOR/HYDRAULIC PUMP ASSEMBLY. RAIN, SNOW, SALT SPRAY OR OTHER CORROSIVE ENVIRONMENT CAN CORRODE THE SOLENOID OR "BRIDGE" THE ENERGIZING COIL WIRE TERMINAL CAUSING THE CAB TILT SYSTEM TO OPERATE UNCONTROLLABLY.
3,210 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: THIS COULD CAUSE THE CAB TILT SYSTEM TO ACTUATE WITHOUT CONTROL, INCREASING THE RISK OF PERSONAL INJURY.
Remedy: DEALERS WILL INSTALL A HERMETICALLY SEALED SOLENOID ASSEMBLY.
VEHICLE DESCRIPTION: CARPENTER FRONT ENGINE, SPRING SUSPENSION SCHOOL BUSES. DUE TO FRAME FLEXING, BOTH THE FRONT SPRING HANGER MOUNTING BOLTS AND THE STEERING BOX MOUNTING BOLTS CAN LOOSEN ALLOWING SUBSEQUENT FRACTURE OR TORQUE LOSS OF THESE BOLTS.
542 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: THIS WOULD ALLOW THE FRONT AXLE TO MOVE AFFECTING DIRECTIONAL CONTROL OF THE VEHICLE.
Remedy: DEALERS WILL ADD THREE STRUCTURAL, WELDED CROSS-MEMBERS TO TIE TOGETHER THE RIGHT AND LEFT FRAME RAILS, ALL LOCATED FORWARD OF THE FRONT AXLE.
VEHICLE DESCRIPTION: CEMENT MIXERS. ONE OR MORE OF THE FOUR CAB MOUNTING BOLTS CAN PUNCH THROUGH THE SHEET METAL FLOOR ALLOWING THE CAB TO DROP OR TILT AND THEN CONTACT THE STEERING MECHANISM.
30 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: THIS CONDITION CAN JAM THE STEERING MECHANISM PREVENTING THE VEHICLE FROM BEING TURNED IN ANY DIRECTION.
Remedy: DEALERS WILL REINFORCE THE CAB FLOOR AT THE SUSPENSION POINTS; PROVIDE NEW CAB SUPPORT BRACKETS; AND PROVIDE ADDITIONAL SPACERS TO LIFT THE CAB HEIGHT IN RELATION TO THE STEERING GEAR.
VEHICLE DESCRIPTION: MOTOR HOMES. THE PARKING BRAKE CAPACITY IS INSUFFICIENT TO HOLD THE MAXIMUM GROSS VEHICLE WEIGHT RATING WHILE PARKED ON AN INCLINE.
203 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: THE VEHICLE COULD ROLL WHILE PARKED ON AN INCLINE, INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL INCREASE THE BRAKE SLACK ADJUSTER LENGTH AND INSTALL BRAKE SHOES WITH DIFFERENT LINING MATERIAL.
VEHICLE DESCRIPTION: FIRE TRUCKS. IF THE DRIVER ACCELERATES IN A TURN ABOVE 20 MPH FORWARD SPEED, THE LOCK PIN IS ACTUATED AND CAUSES THE AXLE TO RESIST RETURNING TO THE STRAIGHT AHEAD POSITION AFTER THE TURN IS COMPLETED BECAUSE THE LOCK PIN IS BINDING ON THE CLAMP PLATE SURFACE.
39 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: ENGAGING THE LOCK PIN IN THE LCMP PLATE HOLE AT HIGH FORWARD SPEEDS CAUSES EXCESSIVE WEAR IN THE LOCK PIN AND/OR THE CLAMP PLATE HOLE. LANE CHANGES AND OTHER VEHICLE MANEUVERS WILL GREATLY INCREASE CONTACT FREQUENCY AND CAUSES WEAR, INCREASING THE RISK OF LOSS OF VEHICLE CONTROL.
Remedy: DEALERS WILL REPLACE THE TAG AXLES ON THESE FIRE TRUCKS.
VEHICLE DESCRIPTION: FIRE TRUCKS. THESE VEHICLES DID NOT HAVE THE "DO NOT SHIFT" DISPLAY WARNING LAMP INSTALLED IN THE LIGHT HOUSING ASSEMBLY.
53 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: WITHOUT THIS LAMP, THERE CAN BE NO POSITIVE LAMP CHECK UPON SELECTION OF THE MASTER AND IGNITION SWITCH "ON" AND THEREFORE NO IN-CAB INDICATION OF A POTENTIAL TRANSMISSION FAULT.
Remedy: DEALERS WILL INSTALL A LAMP IN THE LOWER LEFT SEGMENT OF THE ELECTRICAL PANEL.
VEHICLE DESCRIPTION: MOTOR HOMES BUILT WITH MIDLAND-GRAU TK-2 ANTI-LOCK BRAKE SYSTEM (ABS). PRESSURE DIFFERENTIAL PROBLEMS BETWEEN FRONT AND REAR BRAKE SYSTEMS CAN RESULT IN BRAKING TIMING ISSUES WHICH CAN CREATE EXCESSIVE FRONT BRAKE WEAR.
1,237 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: THIS CONDITION CAN REDUCE FRONT BRAKE LIFE RESULTING IN INCREASED VEHICLE STOPPING DISTANCES.
Remedy: DEALERS WILL REPLACE THE QUICK RELEASE VALVE WITH A VALVE FROM ANOTHER VENDOR.
VEHICLE DESCRIPTION: FIRE TRUCKS. A DEFECTIVE ELECTRICAL HARNESS, PART NO. 200185, WAS USED ON THESE FIRE TRUCKS, CAUSING AN INOPERATIVE 'CHECK TRANSMISSION LIGHT.' THERE WOULD BE NO IN-CAB INDICATION OF A TRANSMISSION FAULT WHICH COULD LEAD TO AN INOPERATIVE VEHICLE IF NOT SERVICED ACCORDING TO THE TRANSMISSION FAILURE CODES.
169 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: THE TRANSMISSION COULD LOCK IN A RANGE AND UPSHIFT/DOWNSHIFT WOULD BE RESTRICTED, INCREASING THE RISK OF A VEHICLE CRASH.
Remedy: DEALERS WILL REPAIR THE WIRING IN THESE HARNESSES.
VEHICLE DESCRIPTION: MOTOR HOMES, SCHOOL AND TRANSIT BUS CHASSIS EQUIPPED WITH PNEUMATICALLY ACTUATED BRAKING SYSTEM. THE BRAKE INDICATOR LIGHT HAD THE SYMBOL BUT NOT THE WORD 'BRAKE' ON IT. THIS DOES NOT COMPLY WITH REQUIREMENTS OF FMVSS NO. 105, "HYDRAULIC BRAKE SYSTEMS."
441 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: THE INDICATOR LAMP WAS NOT IN COMPLIANCE WITH THE STANDARD.
Remedy: DEALERS WILL REPLACE THE INDICATOR LAMP WITH A LAMP MEETING THE REQUIREMENTS OF FMVSS NO. 105.
VEHICLE DESCRIPTION: MOTOR HOMES. THE FUEL FILL VENT WAS NOT LONG ENOUGH WHEN INSTALLED INTO THE FUEL TANK TO ALLOW AIR TO PASS THROUGH THE VENT HOLES, CREATING A BACK SPLASH OF FUEL.
522 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN FIRE.
Remedy: DEALERS WILL REPLACE THE PRESENT FUEL FILL VENT WITH A LONGER STEM ALLOWING THE PROPER AMOUNT OF AIR FLOW.
VEHICLE DESCRIPTION: CEMENT MIXERS. THE FUEL TANKS ARE MARKED AS A NON-SIDE MOUNTED APPLICATION AND SHOULD BE MARKED FOR A SIDE MOUNTED FUEL TANK.
25 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: THE FUEL TANKS ARE INCORRECTLY MARKED.
Remedy: DEALERS WILL REPLACE THE 49 GALLON RECTANGULAR FUEL TANK WITH A 50 GALLON ROUND ALUMINUM FUEL TANK.
VEHICLE DESCRIPTION: FIRE TRUCK CHASSIS EQUIPPED WITH TELMA RETARDER AND WABCO VERSION 'D' ANTI-LOCK BRAKE SYSTEM (ABS). THE ABS TEST MODE WIRING WAS INCORRECTLY WIRED THROUGH THE CONSOLE RESULTING IN THE INABILITY TO READ AND CLEAR THE BLINK CODES ON THESE FIRE TRUCKS.
7 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: THE DRIVER WOULD NOT BE ABLE TO READ OR CLEAR THESE CODES FROM THE CONSOLE.
Remedy: DEALERS WILL PERFORM A WIRING CHANGE IN THE CENTER CONSOLE.
VEHICLE DESCRIPTION: FIRE TRUCKS WITH OCCUPANT SIDE ENTRY DOORS. A DIFFICULTY IN LATCHING THE SIDE ENTRY DOORS TO THE FULL CLOSED POSITION, AND/OR, THE DOORS MAY RELEASE TO THE SECONDARY LATCH POSITION. ALSO LOOSE RIVETS CAN CAUSE THE LATCH CONTROL MECHANISM TO BIND NOT ALLOWING THE DOOR TO LATCH PROPERLY WHEN SHUT.
477 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: THE CAB DOOR COULD UNLATCH FROM ITS PRIMARY LATCH WHILE THE VEHICLE IS IN MOTION, ALLOWING THE DOOR TO OPEN UNASSISTED TO THE SECONDARY LATCH POSITION.
Remedy: DEALERS WILL REMOVE AND REPLACE THE LATCH AND ACTUATOR ON THE DOORS.
VEHICLE DESCRIPTION: MOTORHOMES AND BUSES EQUIPPED WITH AN OPTIONAL AUTOMATIC TRANSMISSION SHIFT LEVER THAT INCLUDES A PARK BRAKE POSITION. THE TRANSMISSION SHIFTER/PARK BRAKE LEVER CAN BIND BEFORE FULLY ENGAGING IN THE PARK BRAKE POSITION CAUSING A FALSE PARK CONDITION.
47 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: THE VEHICLE CAN MOVE AFTER BEING PLACED IN PARK INCREASING THE RISK OF A CRASH.
Remedy: FURON COMPANY IS CONDUCTING THE OWNER NOTIFICATION AND REMEDY CAMPAIGN FOR THIS RECALL. DEALERS WILL INSTALL A SPACER PLATE IN THE SHIFTER AND INSPECT FOR THE PRESENCE OF AN "E" CLIP THAT DETAINS THE DETENT PIN.
VEHICLE DESCRIPTION: CLASS A MOTOR HOME CHASSIS EQUIPPED WITH INDEPENDENT FRONT SUSPSION, WHICH UTILIZES A NORGREN VALVE AND NEWAY PILOT AIR CONTROL VALVES. THE PURPOSE OF THE NORGREN VALVE IS TO EXHAUST THE AIR SUSPENSION WHEN THE DRIVER ACTIVATES THE VEHICLE JACKS USED TO LEVEL THE VEHICLE FOR OVERNIGHT PARKING. THE NEWAY PILOT VALVE IS USED TO SPEED UP THE TIMING OF THE AIR EXHAUST. WHEN T...
262 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: IF THERE IS AN AIR SUSPENSION FAILURE, IT COULD LEAD TO VEHICLE HANDLING PROBLEMS AND A LOSS OF VEHICLE CONTROL.
Remedy: DEALERS WILL MODIFY THE AIR PLUMBING TO REMOVE THE THREE (3) NEWAY PILOT VALVES (TWO FRONT SUSPENSION/ONE REAR SUSPENSION) FROM THE AIR SYSTEM. THE NORGREN VALVE WILL BE FULLY UTILIZED TO REPLACE THE VALVES IN THE FRONT SUSPENSION AND A MIDLAND VALVE WILL BE USED IN THE REAR SUSPENSION.
THE ECO-CRUISE ACTUATOR CAN BIND THE THROTTLE.
7,633 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: IF THE ACTUATOR BINDS, ENGINE SPEED MAY NOT DECREASE TO THE LEVEL ANTICIPATED BY THE OPERATOR, INCREASING THE RISK OF A VEHICLE ACCIDENT.
Remedy: DEALERS WILL REMOVE THESE ACTUATORS UNTIL NEW OR REMANUFACTURED UNITS CAN BE SUPPLIED.
THE DRAGLINKS HAVE BEEN EQUIPPED WITH AN ANTI-TILT SEAL ON THE PITMAN END THAT CAN AFFECT THE TAPER FIT OF THE BALL STUD TAPER INTO THE PITMAN ARM. THE RECOMMENDED TORQUE ON THE STUD NUT DOES NOT OVERCOME THE COMPRESSION OF THE ANTI-TILT SEAL.
604 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: THIS CONDITION CAN CAUSE A LOOSENING OF THE JOINT AND ULTIMATE SEPARATION RESULTING IN LOSS OF STEERING.
Remedy: DEALERS WILL REPLACE WASHERS WITH 90 DEGREE FLANGES WITH WASHERS HAVING A 45 DEGREE FLANGE AND SANDWICH THE RUBBER BUSHING IN THE ANTI-TILT SEAL. THE FLANGES ALLOW THE BUSHING TO PROPERLY EXPAND. IF A BODY HAS BEEN COMPLETED ON THE CHASSIS, THE PITMAN ARM WILL ALSO BE REPLACED.
THESE SOLENOIDS CAN FAIL TO OPERATE OR PASS CURRENT. THESE SOLENOIDS ARE USED TO TURN THE POWER TO THE IGNITION BUS BAR(S) ON THE POWER PANEL(S) ON AND OFF.
741 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: FAILURE OF A SOLENOID WILL CAUSE THE SET OF CONTROLLED DEVICES NOT TO FUNCTION. SOME OF THESE DEVICES ARE: CRUISE CONTROL, BACK-UP LAMP, ANTI-LOCK BRAKE ELECTR0NIC CONTROL UNIT POWER; TURN SIGNALS; HEATER/ DEFROSTER, AND/OR WINDSHIELD WIPERS.
Remedy: DEALERS WILL REPLACE THESE DEFECTIVE SOLENOIDS WITH AN "AUTOMOTIVE CONTROLS COMPANY" SOLENOID.
THE FAN CLUTCH FOR THE ENGINE COOLING SYSTEM FAN WAS COMBINED WITH AN INAPPROPRIATE FAN, WHICH INTERFERES WITH THE DRIVE AND CAN CAUSE THE DRIVE TO SEPARATE.
52 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: IF THIS CONDITION OCCURS WHILE THE ENGINE COVER IS OPEN, A PERSON WORKING IN THE ENGINE COMPARTMENT OF THE VEHICLE COULD BE STRUCK BY A PORTION OF THE FAN CLUTCH. IF THE FAN CLUTCH SEPARATES, THE ENGINE COOLING SYSTEM WILL NOT FUNCTION PROPERLY.
Remedy: DEALERS WILL REPLACE THE FAN WHICH HAS A CUPPED MOUNTING PLATE WITH A FAN HAVING A STRAIGHT MOUNTING PLATE. THE FAN CLUTCH, WHICH MAY HAVE BEEN DAMAGED BY INTERFERENCE WITH THE FAN, IS BEING REPLACED WITH A NEW DRIVE OF THE SAME MODEL.
THE ELECTRICAL HARNESS POWER DISTRIBUTION CENTER WAS MOUNTED BEHIND THE KICK PANEL IN THE STEP WELL AREA OF THE TRUCK, AND THE UNSEALED CONNECTORS, IF EXPOSED TO WATER, COULD RESULT IN STRAY VOLTAGE, SHORTING, OR CORROSION.
160 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: IF THE UNSEALED CONNECTORS EXPERIENCE A CONDITION THAT ALLOWED MOISTURE TO ENTER, THE ENGINE CAN EXPERIENCE ELECTRONIC THROTTLE CONTROL PROBLEMS. THE FOOT OPERATED THROTTLE WOULD NOT BE ABLE TO CONTROL THE ELECTRONIC-GOVERNED ENGINE SPEED, INCREASING THE POTENTIAL FOR A VEHICLE ACCIDENT.
Remedy: DEALERS WILL INSTALL A NEW ELECTRICAL HARNESS WITH SEALED CONNECTORS AND RELOCATING THE POWER DISTRIBUTION CENTER.
INTERMITTENT DISRUPTION OF THE FUNCTIONS CONTROLLED BY THE STEERING WHEEL CENTER TOUCH PAD CAN OCCUR CAUSED BY ELECTRICAL SHORTAGE INSIDE THE STEERING WHEEL ASSEMBLY. THIS DOES NOT CONFORM TO THE REQUIREMENTS OF FMVSS NO. 104, "WINDHSIELD WIPING AND WASHING SYSTEMS;" AND NO. 108, "LAMPS, REFLECTIVE DEVICES AND ASSOCIATED EQUIPMENT."
358 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: CONSEQUENCE OF NON-COMPLIANCE: THIS CONDITION CAN CAUSE IMPROPER OPERATION OF THE FUNCTIONS CONTROLLED BY THE TOUCH PAD. THE FUNCTION (1) FAILS TO OPERATE; (2) OPERATES INTERMITTENTLY; OR (3) OPERATES UNEXPECTEDLY, I.E. A FUNCTION COMES ON WITHOUT BEING SWITCHED ON. ANY OF THESE COULD DISTRACT A ...
Remedy: DEALERS WILL REPAIR THE STEERING WHEEL CENTER CONTROL ASSEMBLIES TO ELIMINATE THE ELECTRICAL SHORTING.
THE REAR SPRING HANGER ON THE FRONT SUSPENSION CAN BREAK.
161 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: THIS CONDITION CAN ALLOW THE SPRING TO BECOME DETACHED FROM THE LOWER FRAME RAIL AFFECTING VEHICLE CONTROL AND INCREASING THE POTENTIAL FOR A VEHICLE ACCIDENT.
Remedy: DEALERS WILL ADD TWO FASTENERS PER BRACKET INCREASING THE TOTAL NUMBER OF FASTENERS FROM FOUR (4) TO SIX (6).
AIR SYSTEM BLOCKAGE IN THE AIR DRYER OCCURS DEGRADING THE MOISTURE REMOVING CAPABILITIES OF THE DRYER WHEN THE VEHICLE IS OPERATED IN A COLD ENVIRONMENT AND MOISTURE ACCUMULATES AND FREEZES IN THE AIR DRYER OR IN THE LINE BETWEEN THE DRYER AND THE AIR SYSTEM RESERVOIR. THE AIR DRYER CAN BECOME OVERPRESSURIZED CAUSING THE AIR DRYER CARTRIDGE TO SEPARATE FROM THE MOUNTING BASE.
10 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: IF THE AIR DRYER SEPARATES FROM THE BASE, THE CARTRIDGE CAN SEPARATE SUFFICIENTLY ENOUGH TO CAUSE PERSONAL INJURY OR PROPERTY DAMAGE.
Remedy: DEALERS WILL EQUIP AIR SYSTEMS WITH A PRESSURE RELIEF VALVE TO BE LOCATED BETWEEN THE COMPRESSOR AND THE AIR DRYER. THIS PRESSURE RELIEF VALVE IS INTENDED TO VENT IF EXCESSIVE PRESSURE DEVELOPS IN THE AIR DRYER.
WHEN IN OPERATION, THE PRE-HEATER REQUIRES GOOD ENGINE GROUND. HOWEVER, THE ALTERNATORS ARE NOT GROUNDED THROUGH THE CASE, LIMITING THE GROUND FOR ENGINE ELECTRICAL COMPONENTS. THE PRE-HEATER AMPERAGE CAN THEN GROUND TO THE STEEL BRAIDED AIR COMPRESSOR HOSE WHICH IS SECURED IN A RUBBER LINED CLIP. IN SOME CIRCUMSTANCES, THE CLIP CAN CONTACT THE FRAME RAIL CAUSING AN ARC.
1,166 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: THIS CONDITION CAN CAUSE A HOLE TO BE BURNED THROUGH THE AIR LINE, PREVENTING THE AIR COMPRESSOR FROM DELIVERING SUFFICIENT AIR PRESSURE TO THE BRAKING SYSTEM REDUCING BRAKE CAPABILITY AND INCREASING THE POTENTIAL FOR A VEHICLE ACCIDENT.
Remedy: DEALERS WILL INSTALL A 6 GAUGE GROUND CABLE BETWEEN THE ENGINE AND THE EXISTING STARTER GROUND CABLE LOCATED INSIDE THE FRAME RAIL.
THE ENGINE COOLING FAN BLADE CAN FATIGUE AND BREAK CAUSING THE FAN BLADE TO SEPARATE FROM THE FAN ASSEMBLY.
571 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: THE SEPARATED FAN BLADE CAN RESULT IN DAMAGE TO THE ENGINE AND/OR ENGINE COMPONENTS, AND CAUSE PERSONAL INJURY TO PERSONS IN THE IMMEDIATE AREA.
Remedy: DEALERS WILL REPLACE THIS FAN WITH ANOTHER FAN OF MORE DURABLE MATERIAL.
VEHICLES WERE BUILT WITH INCORRECT BRAKE PEDAL ASSEMBLIES. THE PRESSURE REQUIRED TO STOP THESE VEHICLES WITHIN THE REQUIRED STOPPING DISTANCE EXCEEDS THE REQUIREMENTS OF FMVSS NO. 105, "HYDRAULIC BRAKE SYSTEMS."
266 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: CONSEQUENCE OF NON-COMPLIANCE: BRAKING ABILITY INCREASES STOPPING DISTANCE AND COULD RESULT IN AN ACCIDENT.
Remedy: DEALERS WILL REPLACE THE BRAKE PEDAL ASSEMBLY WITH A REVISED ASSEMBLY.
PROPER OPERATION OF THE THROTTLE LINKAGE CAN BE RESTRICTED BY INTERFERENCE WITH THE AIR COMPRESSOR BREATHER TUBE.
1,431 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: THIS INTERFERENCE CAN PREVENT THE THROTTLE FROMRETURNING TO THE IDLE POSITION, AND COULD RESULT IN LOSS OF VEHICLE CONTROLAND AN ACCIDENT.
Remedy: THE AIR COMPRESSOR BREATHER TUBE WILL BE REROUTED ON THE OUTSIDE OF THE AIR COMPRESSOR COOLING TUBE (AWAY FROM THE THROTTLE LINKAGE) TO ALLEVIATE ANY INTERFERENCE.
THE REAR SUSPENSION, FRONT SPRING HANGER MOUNTING ASSEMBLY MAY FAIL UNDER CERTAIN ROAD CONDITIONS. A HARD SHOCK TO THE REAR SUSPENSION MAY FORCE THE FRONT SPRING HANGER MOUNTING BOLTS TO SHEAR.
169 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: IF THIS OCCURS, THE REAR SUSPENSION WOULD COLLAPSE,RESULTING IN LOSS OF VEHICLE CONTROL AND POSSIBLY AN ACCIDENT.
Remedy: STRENGTHEN THE REAR SUSPENSION BY ADDING A PART TO THE SPRING HANGER WHICH WILL HELP CARRY THE LOAD OF THE CHASSIS AND REDUCE THE LEVERAGE OF THE SUSPENSION ON THE MOUNTING BOLTS.
THE LENGTH OF THE FRONT SHOCK ABSORBERS IS INADEQUATE, RESULTING IN BENDING AND BREAKING OF THE SHOCK ABSORBER BRACKETS.
1,400 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: THE BROKEN BRACKETS DO NOT ALLOW THE SHOCK ABSORBER TOPERFORM ITS PROPER FUNCTION. THE LACK OF FUNCTIONING SHOCK ABSORBERS COULD LEADTO LOSS OF VEHICLE CONTROL AND INCREASED RISK OF AN ACCIDENT.
Remedy: THE SHOCK ABSORBERS AND THEIR MOUNTINGS WILL BE REMOVED AND REPLACED BY LONGER SHOCK ABSORBERS AND NEW MOUNTING BRACKETS.
AN INADEQUATE WELD ON THE TRACK BAR BRACKET TO THE REAR AXLE CAN BREAK AND THE BRACKET CAN SEPARATE FROM THE REAR AXLE.
1,400 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Consequence: THE MAJORITY OF THE MOTOR HOMES PRODUCED HAVE THE RIGHTREAR BRAKE LINE ATTACHED TO THE REAR TRACK BAR BRACKET. THE SEPARATION OF THERIGHT REAR TRACK BAR BRACKET CAUSES FAILURE OF THE BRAKE LINE AND LEADS TO LOSSOF BRAKING WHICH MAY RESULT IN A VEHICLE ACCIDENT.
Remedy: REMOVE THE SINGLE PASS WELD FROM THE TRACK BAR BRACKET, AND REATTACH WITH A DOUBLE PASS WELD. ALSO, REMOVE THE BRAKE LINE ATTACHMENT FROM THE TRACK BAR BRACKET AND ATTACH IT WITH A SEPARATE BRACKET TO THE REAR AXLE.
A FAULTY RIM DESIGN IN WHICH RIMS HAVE EITHER 8 OR 10 SLOTS (DEPENDING ON RIM TYPE) ALLOWS BENDING OF THE RIM UNDER A HEAVY LOAD.
1,671 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.
Remedy: UPON INSPECTION, DEALER WILL REPLACE DEFECTIVE RIMS. IN ADDITION, THE LUG BOLTS WILL BE CHECKED TO ENSURE THAT THE WHEEL IS SECURELY FASTENED.
THE INVOLVED TIRES FAIL TO COMPLY TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 109, "NEW PNEUMATIC TIRES". THE TIRES HAVE INSUFFICIENT INNER LINER THICKNESS WHICH MAY ALLOW PLY OR TREAD SEPARATION TO TAKE PLACE. THIS COULD LEAD TO AIR LOSS.
1,351 vehicles affected
Manufacturer: UNIROYAL GOODRICH TIRE CO
Remedy: THE INVOLVED TIRES WILL BE REPLACED FREE OF CHARGE BY THE DEALER, WITHIN 60 DAYS OF RECALL NOTIFICATION.
200 vehicles affected
Manufacturer: SPARTAN MOTORS, INC.