Showing 120 recalls for KAWASAKI
KAWASAKI IS RECALLING 18 MY 2009 VULCAN 2000 MOTORCYCLES. THESE MOTORCYCLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE HEADLAMP ASSEMBLY INCLUDES MULTIPLE BULB AND LENS ELEMENTS. THE NONCOMPLIANT HEADLAMPS WERE ASSEMBLED WITH LENSES INCORRECTLY POSITIONED, AFFECTING PHOTOMETRIC PERFORMANCE.
18 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP., U.S.A.
Consequence: INADEQUATE LIGHTING COULD REDUCE VISIBILITY OF MOTORCYCLE INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL INSPECT THE HEADLIGHTS AND REPLACE IT FREE OF CHARGE. THE RECALL BEGAN ON MARCH 13, 2009. OWNERS MAY CONTACT KAWASAKI AT 866-802-9381.
KAWASAKI IS RECALLING 16,167 MY 2008-2009 KLR 650 (KL650E8F/L, KL650E9F/L) MOTORCYCLES. WIRES IN THE WIRING HARNESS MIGHT BE DAMAGED DUE TO RUBBING CONTACT WITH A PORTION OF THE MOTORCYCLE FRAME.
16,167 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP., U.S.A.
Consequence: THIS COULD RESULT IN LOSS OF ELECTRICAL POWER TO THE ENGINE CREATING A RISK OF A CRASH RESULTING IN INJURY OR DEATH.
Remedy: DEALERS WILL INSPECT AND IF NECESSARY REPLACE THE MAIN WIRING HARNESS FREE OF CHARGE. THE RECALL BEGAN ON FEBRUARY 24, 2009. OWNERS MAY CONTACT KAWASAKI AT 866-802-9381.
KAWASAKI IS RECALLING 950 MY 2009 NINJA ZX10R (ZX1000E9F/E9FA/E9FAL) MOTORCYCLES. THE TIMING INSPECTION CAPS ON THE STARTER CLUTCH COVER MAY COME LOOSE DUE TO IMPROPER TIGHTENING AND FALL OUT, ALLOWING OIL TO LEAK ONTO THE REAR TIRE.
950 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP., U.S.A.
Consequence: THIS COULD CREATE A CRASH RESULTING IN INJURY OR DEATH.
Remedy: DEALERS WILL TIGHTEN THE TIMING INSPECTION CAPS FREE OF CHARGE. THE RECALL BEGAN ON FEBRUARY 23, 2009. OWNERS MAY CONTACT KAWASAKI AT 1-866-802-9381.
KAWASAKI IS RECALLING 16,167 MY 2008-2009 KLR 650 (KL650E8F/L, KL650E9F/L) MOTORCYCLES. THE MUFFLER ASSEMBLY IS SECURED TO THE FRAME OF THE MOTORCYCLE BY TWO BOLTS. IT IS POSSIBLE THAT HEAT EXPANSION CYCLES OF THE MUFFLER, COMBINED WITH VIBRATION FROM VEHICLE OPERATION MAY CAUSE LOOSENING OF THE MUFFLER MOUNTING BOLTS.
16,167 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP., U.S.A.
Consequence: IF THE BOLTS LOOSEN COMPLETELY, IT IS POSSIBLE FOR THE MUFFLER TO SEPARATE FROM THE MOTORCYCLE, CREATING A RISK OF A CRASH RESULTING IN INJURY OR DEATH.
Remedy: DEALERS WILL REMOVE THE PAINT FROM THE MUFFLER MOUNT TABS AND REPLACE THE MOUNT BOLTS, NUT, AND WASHER FREE OF CHARGE. THE RECALL BEGAN ON FEBRUARY 23, 2009. OWNERS MAY CONTACT KAWASAKI AT 866-802-9381.
KAWASAKI IS RECALLING 4,628 MY ZG1400A8F/A8FL, AND ZG1400B8F/B8FL MOTORCYCLES. TRAPPED ROAD DEBRIS MAY INTERFERE WITH FREE MOVEMENT OF THE REAR BRAKE PEDAL, PREVENTING FULL RELEASE OF THE REAR BRAKE WHICH CAN LEAD TO OVERHEATING DAMAGE AND POSSIBLE BRAKE FAILURE.
4,628 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP., U.S.A.
Consequence: BRAKE FAILURE COULD RESULT IN A CRASH.
Remedy: KAWASAKI WILL INSTALL A COVER ON THE BRAKE PEDAL FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN ON OR ABOUT JANUARY 8, 2008. OWNERS MAY CONTACT KAWASAKI AT 866-802-9381.
KAWASAKI IS RECALLING 5,804 MY 2008 KL650E8F AND KL650E8FL (CALIFORNIA) MOTORCYCLES. THE TURN SIGNAL STALK(S) CAN BREAK, RESULTING IN THE SIGNAL ASSEMBLY HANGING BY THE WIRE HARNESS.
5,804 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP., U.S.A.
Consequence: THIS COULD CREATE A POSSIBILITY OF A CRASH RESULTING IN INJURY OR DEATH.
Remedy: DEALERS WILL REPLACE ALL FOUR TURN SIGNAL ASSEMBLIES. THE RECALL BEGAN ON OCTOBER 13, 2008. OWNERS MAY CONTACT KAWASAKI AT 1-866-802-9381.
KAWASAKI IS RECALLING 604 MY 2008 VULCAN VN900C8F, VN900D8F, AND MY 2009 VN900B9F, AND VN900B9FL MOTORCYCLES. FUEL CAN LEAK FROM BETWEEN THE TANK FILLER NECK AND THE FUEL CAP GASKET.
604 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP., U.S.A.
Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN A FIRE.
Remedy: DEALERS WILL REPLACE THE FUEL TANK. THE RECALL BEGAN ON SEPTEMBER 26, 2008. OWNERS MAY CONTACT KAWASAKI AT 1-949-770-0400. NOTE: SOME SPARE PART REPLACEMENT FUEL TANKS ARE INVOLVED IN THIS CAMPAIGN. THE FOLLOWING MOTORCYCLE MODELS MAY HAVE HAD ONE OF THESE REPLACEMENT FUEL TANKS INSTALLED: MY ...
KAWASAKI IS RECALLING 1,393 MY 2009 KLX250T9F AND KLX250T9FL MOTORCYCLES. THE THROTTLE GRIP AND THE HANDLEBAR GRIP MAY COME LOOSE AND SEPARATE FROM THE HANDLEBAR AND THROTTLE TUBE.
1,393 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP., U.S.A.
Consequence: THIS CREATES THE POTENTIAL FOR A CRASH RESULTING IN INJURY OR DEATH.
Remedy: DEALERS WILL REPLACE THE GRIPS AS REQUIRED. THE RECALL BEGAN ON MAY 27, 2008. OWNERS MAY CONTACT KAWASAKI AT 1-866-802-9381.
KAWASAKI IS RECALLING CERTAIN MY 2006-2007 'NINJA' ZX14 MOTORCYCLES. THE REAR SUSPENSION CAN COLLAPSE WHEN A CROSSMEMBER SEPARATES FROM THE FRAME.
9,746 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP., U.S.A.
Consequence: FAILURE OF THE FRAME COULD RESULT IN THE REAR OF THE MOTORCYCLE COLLAPSING CREATING THE POSSIBILITY OF A CRASH RESULTING IN INJURY OR DEATH.
Remedy: DEALERS WILL CHECK THE TORQUE OF THE ENGINE MOUNT ADJUSTING COLLARS AND INSPECT AND POSSIBLY REPLACE THE FRAME IF NECESSARY. THE RECALL BEGAN ON JUNE 2, 2008. OWNERS MAY CONTACT KAWASAKI AT 1-866-802-9381.
KAWASAKI IS RECALLING 487 MY 2008 EX250J8F AND EX250J8FL MOTORCYCLES. AN ENGINE CRANKCASE VENT HOLE IN THE AIR FILTER BOX MAY BE BLOCKED. IF SO, AIR PRESSURE CAN BUILD UP INSIDE THE ENGINE, CAUSING THE CYLINDER HEAD COVER GASKET TO FAIL AND LEAK OIL.
487 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP., U.S.A.
Consequence: IF ENOUGH OIL LEAKS FROM THE ENGINE, IT COULD DRIP OR SPRAY ONTO THE REAR TIRE. THIS CAN CREATE THE RISK OF A CRASH, POSSIBLY RESULTING IN INJURY OR DEATH.
Remedy: DEALERS WILL INSPECT AND REPAIR THE AIR FILTER BOX AND REPLACE THE NECESSARY COMPONENTS FREE OF CHARGE. THE RECALL BEGAN ON MARCH 17, 2008. OWNERS MAY CONTACT KAWASAKI AT 1-866-802-9381.
KAWASAKI IS RECALLING CERTAIN MY 2008 EX250J8F AND EX250J8FL MOTORCYCLES. THE FRONT BRAKE HOSE MAY BE DAMAGED OVER A LONG PERIOD OF USE. THE BRAKE HOSE TENDS TO DEFLECT FORWARD DURING SUSPENSION TRAVEL. THIS ALLOWS THE BRAKE HOSE TO CONTACT THE EDGE OF THE FRONT FORK OUTER TUBE.
1,526 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP., U.S.A.
Consequence: OVER TIME, THIS CONTACT COULD DAMAGE THE BRAKE HOSE CAUSING THE BRAKE FLUID TO LEAK AND RESULTING IN A LACK OF FRONT BRAKE PERFORMANCE. THIS CAN CREATE THE RISK OF A CRASH.
Remedy: DEALERS WILL REPLACE THE FRONT BRAKE HOSE BRACKET. THE RECALL BEGAN ON MARCH 17, 2008. OWNERS MAY CONTACT KAWASAKI AT 1-866-802-9381.
KAWASAKI IS RECALLING 31,789 VULCAN 900 CLASSIC, CUSTOM AND CLASSIC LT MODELS, MY 2006 VN900B6F, VN900B6FL, VN900D6F, VN900D6FL, MY 2007 VN900B7F, VN900B7FL, VN900C7F, VN900C7FL, VN900D7F, VN900D7FL, MY 2008 VN900B8F, VN900B8FL, VN900C8F, VN900D8F AND VN900D8FL MOTORCYCLES. THE FUEL HOSE MAY NOT BE PROPERLY CONNECTED TO THE FUEL INJECTOR DELIVERY PIPE.
31,789 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP., U.S.A.
Consequence: CONTINUED USE OF THE MOTORCYCLE CAN RESULT IN THE FUEL HOSE COMING OFF, CREASING THE POSSIBILITY OF A FUEL LEAK WHICH COULD RESULT IN A FIRE OR EXPLOSION.
Remedy: DEALERS WILL INSPECT THE FUEL HOSE CONNECTION AT THE FUEL INJECTOR AND FUEL PUMP AND WILL REPLACE THE FUEL HOSE IF THE JOINT LOCK IS FOUND TO BE DAMAGED. THE RECALL BEGAN ON MARCH 17, 2008. OWNERS MAY CONTACT KAWASAKI AT 1-866-802-9381.
KAWASAKI IS RECALLING 532 MY 2008 NINJA EX250J8F AND EX250J8FL MOTORCYCLES. THE TAIL LIGHT BULB MAY PREMATURELY FAIL.
532 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP., U.S.A.
Consequence: INAPPROPRIATE LIGHTING COULD REDUCE VISIBILITY CREATING THE POSSIBILITY OF A CRASH RESULTING IN INJURY OR DEATH.
Remedy: DEALERS WILL REPLACE THE TAIL LIGHT BULB FREE OF CHARGE. THE RECALL BEGAN ON FEBRUARY 4, 2008. OWNERS MAY CONTACT KAWASAKI AT 866-802-9381.
KAWASAKI IS RECALLING 3,611 MY 2008 ZG1400A8F, ZG1400A8FL, ZG1400B8F, AND ZG1400B8FL MOTORCYCLES. THE REAR CARRIER PLATFORM COULD BREAK IF A KAWASAKI GENUINE ACCESSORY LUGGAGE SYSTEM IS INSTALLED ON THE CARRIER PLATFORM AND A PASSENGER LEANS AGAINST IT.
3,336 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP., U.S.A.
Consequence: THE CARRIER PLATFORM AND LUGGAGE SYSTEM COULD BECOME DETACHED FROM THE VEHICLE, CREATING THE POTENTIAL FOR A CRASH WHICH COULD RESULT IN INJURY OR DEATH.
Remedy: DEALERS WILL INSPECT AND REPLACE THE REAR CARRIER PLATFORM IF NECESSARY. THE RECALL BEGAN ON FEBRUARY 4, 2008. OWNERS MAY CONTACT KAWASAKI AT 866-802-9381.
KAWASAKI IS RECALLING 4,645 MY 2008 ZG1400A8F, ZG1400A8FL, ZG1400B8F, AND ZG1400B8FL MOTORCYCLES. THE PIVOT PIN FOR THE LATCHES THAT SECURE THE SADDLEBAGS TO THE VEHICLE CAN BREAK IF FORCE IS APPLIED TO EITHER SADDLEBAG SUCH AS IN THE EVENT THE VEHICLE FALLS OVER WHILE PARKED OR IF THE SADDLEBAG IS IMPROPERLY ATTACHED.
4,645 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP., U.S.A.
Consequence: CONTINUED USE OF THE VEHICLE WITH EITHER SADDLEBAG LATCH BROKEN CAN RESULT IN THE SADDLEBAG COMING FREE OF ITS MOUNT DURING VEHICLE OPERATION, CREATING THE POSSIBILITY OF A CRASH RESULTING IN INJURY OR DEATH.
Remedy: DEALERS WILL REPLACE THE SADDLEBAG LATCH ASSEMBLIES FREE OF CHARGE WITH REINFORCED LATCHES. THE RECALL BEGAN ON FEBRUARY 4, 2008. OWNERS MAY CONTACT KAWASAKI AT 866-802-9381.
ON CERTAIN MOTORCYCLES, INSUFFICIENT TIGHTENING OF THE MUFFLER MOUNTING BOLTS COULD ALLOW THE BOLTS TO LOOSEN.
33,693 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP., U.S.A.
Consequence: IF THE BOLTS LOOSEN COMPLETELY, IT IS POSSIBLE FOR THE MUFFLER TO SEPARATE FROM THE MOTORCYCLE AND CREATE THE POTENTIAL FOR A CRASH.
Remedy: DEALERS WILL TIGHTEN TWO MUFFLER MOUNTING BOLTS TO THE PROPER TORQUE FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 22, 2007. OWNERS MAY CONTACT KAWASAKI AT 1-866-802-9381.
ON CERTAIN MOTORCYCLES, THE TOP MOUNT FOR THE SINGLE REAR SHOCK IS SPOT WELDED IN POSITION DURING FRAME MANUFACTURE, THEN IS SUPPOSED TO BE COMPLETELY WELDED TO THE FRAME IN A SUBSEQUENT OPERATION. IN A SMALL NUMBER OF FRAMES, IT APPEARS THIS SUBSEQUENT WELDING OPERATION WAS NOT PERFORMED.
155 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP., U.S.A.
Consequence: THE WELDING MAY BECOME LOOSE WHILE THE MOTORCYCLE IS IN MOTION INCREASING THE RISK OF A CRASH.
Remedy: ALL OWNERS HAVE BEEN CONTACTED AND ARRANGEMENTS HAVE BEEN MADE TO REPAIR THEIR MOTORCYCLES. OWNERS MAY CONTACT KAWASAKI AT 1-866-802-9381.
ON CERTAIN MOTORCYCLES, THE SPRING RETAINING PIN ON THE FRAME MAY NOT HAVE BEEN COMPLETELY WELDED IN PLACE AND COULD FALL OUT, ALLOWING THE SIDESTAND TO DROP INTO THE "PARKING" POSITION.
5 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP., U.S.A.
Consequence: IF THIS OCCURRED WHILE THE VEHICLE WAS IN MOTION, A CRASH COULD OCCUR.
Remedy: KAWASAKI WILL REPURCHASE THESE MOTORCYCLES. THE RECALL BEGAN ON JUNE 1, 2007. ALL DEALERS/OWNERS HAVE BEEN NOTIFIED.
ON CERTAIN MOTORCYCLES, THE FUEL TANK IS MOUNTED TO THE CHASSIS BY MEANS OF TABS THAT ARE SPOT WELDED TO THE TANK, THEN BRAISED/WELDED AROUND A PORTION OF THEIR CIRCUMFERENCE.
4,352 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP., U.S.A.
Consequence: UNDER CERTAIN CONDITIONS, REPEATED STRESS CAN CRACK THE TANK AT THE LOCATION OF THE TABS, AND ALLOW FUEL TO LEAK.
Remedy: DEALERS WILL REPLACE THE FUEL TANK. THE RECALL BEGAN ON JUNE 25, 2007. OWNERS MAY CONTACT KAWASAKI AT 1-866-802-9381.
CERTAIN MOTORCYCLES MAY STALL UNDER DECELERATION DUE TO AN IMPROPER SETTING OF THE ENGINE CONTROL UNIT (ECU).
5,906 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP., U.S.A.
Consequence: THIS COULD CREATE THE POTENTIAL FOR A CRASH, RESULTING IN INJURY OR DEATH.
Remedy: DEALERS WILL REPLACE THE ECU WITH ONE THAT CONTAINS REVISED SETTINGS THAT WILL ADDRESS THE ENGINE STALLING. THE RECALL BEGAN ON JUNE 19, 2007. OWNERS MAY CONTACT KAWASAKI AT 1-866-802-9381.
ON CERTAIN NINJA MOTORCYCLES, THE FUEL TANK MAY HAVE BEEN PUNCTURED OR WEAKENED BY A FAIRING MOUNTING SCREW OR MANUFACTURING OPERATION.
29,559 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP., U.S.A.
Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
Remedy: DEALERS WILL INSPECT THE FUEL TANK AND REPLACE THE TANK IF NECESSARY. THE RECALL BEGAN ON JANUARY 11, 2007. OWNERS MAY CONTACT KAWASAKI AT 1-866-802-9381.
ON CERTAIN MOTORCYCLES, THE BOLTS HOLDING THE VEHICLE DOWN SENSOR MAY COME LOOSE AND ALLOW THE SENSOR TO FALL OUT OF ITS MOUNTING BRACKET.
2,321 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP., U.S.A.
Consequence: IF THE BOLTS LOOSEN AND THE VEHICLE DOWN SENSOR COMES OUT OF ITS BRACKET, THE ENGINE MAY STOP DURING THE VEHICLE OPERATION CREATING THE POTENTIAL FOR A CRASH RESULTING IN INJURY OR DEATH.
Remedy: DEALERS WILL TIGHTEN THE VEHICLE DOWN SENSOR MOUNTING BOLTS TO THE PROPER TORQUE FREE OF CHARGE. THE RECALL BEGAN ON MAY 26, 2006. OWNERS MAY CONTACT KAWASAKI AT 866-802-9381.
ON CERTAIN MOTORCYCLES, THE BOLT THAT ATTACHES THE STEERING DAMPER BODY TO THE FRAME BRACKET MAY NOT HAVE BEEN TIGHTENED SUFFICIENTLY DURING VEHICLE ASSEMBLY.
6,746 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP., U.S.A.
Consequence: IF THE BOLT LOOSENS AND BACKS OUT COMPLETELY, THE STEERING DAMPER COULD INHIBIT FREE MOVEMENT OF THE STEERING ASSEMBLY CAUSING A LOSS OF STEERING CONTROL. THIS COULD INCREASE THE RISK OF A CRASH.
Remedy: DEALERS WILL TIGHTEN THE STEERING DAMPER BOLT TO THE PROPER TORQUE AND INSPECT THE DAMPER MOVEMENT. THE RECALL BEGAN ON APRIL 28, 2006. OWNERS MAY CONTACT KAWASAKI AT 1-866-802-9381.
ON CERTAIN MOTORCYCLES, THE PINCH BOLT HOLE ON THE LEFT SIDE OF THE LOWER FRONT FORK TRIPLE CLAMP WAS NOT THREADED TO THE FULL DESIGN DEPTH. THIS ALLOWED THE PINCH BOLT TO BE TIGHTENED TO ITS DESIGNED TORQUE VALUE, BUT DID NOT PROVIDE SUFFICIENT CLAMPING FORCE ON THE LEFT FORK TUBE.
103 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP., U.S.A.
Consequence: THIS CONDITION COULD CAUSE STEERING PROBLEMS AND CREATE THE POTENTIAL FOR A CRASH RESULTING IN INJURY OR DEATH.
Remedy: DEALERS WILL TAP ADDITIONAL THREADS INTO THE LOWER FORK HOLDER CLAMPING BOLT HOLE FREE OF CHARGE. THE RECALL BEGAN ON JANUARY 17, 2006. OWNERS MAY CONTACT KAWASAKI AT 866-802-9381.
ON CERTAIN MOTORCYCLES, THE FRONT BRAKE HOSE CAN BECOME TRAPPED BETWEEN THE FRONT FORK AND FENDER, WITH SUBSEQUENT MOTION OF THE FRONT SUSPENSION ABRADING THE BRAKE HOSE.
3,019 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP., U.S.A.
Consequence: CONTINUED USE OF THE MOTORCYCLE WITH THE BRAKE HOSE TRAPPED IN THIS POSITION COULD CAUSE A BRAKE FLUID LEAK CREATING THE POSSIBILITY OF A CRASH RESULTING IN INJURY OR DEATH.
Remedy: DEALERS WILL ADD A BRACKET TO SUPPORT THE BRAKE HOSES, AND PREVENT THEM FROM INADVERTENTLY BEING PUSHED FORWARD INTO THE FENDER/FORK INTERFACE AREA. THE RECALL BEGAN ON AUGUST 2, 2004. OWNERS SHOULD CONTACT KAWASAKI AT 1-866-802-9381.
ON CERTAIN MOTORCYCLES, THE FRONT WHEEL MAY CONTAIN A CASTING FLAW WHICH COULD RESULT IN A WHEEL FAILURE.
4,995 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP., U.S.A.
Consequence: THIS WHEEL FAILURE COULD POTENTIALLY RESULT IN A CRASH.
Remedy: DEALERS WILL REPLACE THE FRONT WHEEL. THE RECALL BEGAN ON AUGUST 9, 2004. OWNERS SHOULD CONTACT KAWASAKI AT 1-866-802-9381.
ON CERTAIN MOTORCYCLES, THE MUFFLER BRACKETS COULD CRACK ALLOWING THE MUFFLER TO BECOME LOOSE AND POTENTIALLY SEPARATE FROM THE MAIN EXHAUST PIPES.
5,850 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP., U.S.A.
Consequence: THIS COULD RESULT IN A CRASH.
Remedy: DEALERS WILL REINFORCE THE MUFFLER BRACKETS. OWNER NOTIFICATION BEGAN ON FEBRUARY 17, 2004. OWNERS SHOULD CONTACT KAWASAKI AT 1-866-802-9381.
ON CERTAIN 2003 VULCAN 1500 CLASSIC, 1500 DRIFTER, 2003-2004 1500 MEAN STREAK, 2003 1600 CLASSIC, AND 2003-2004 NOMAD FL MODEL MOTORCYCLES, HIGH OIL PRESSURE UPON A COLD START-UP CAN DEFORM THE OIL FILTER CARTRIDGE.
6,958 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP., U.S.A.
Consequence: THIS COULD CAUSE OIL TO LEAK FROM THE OIL FILTER, WHICH COULD RESULT IN A CRASH.
Remedy: DEALERS WILL REPLACE THE OIL FILTER. OWNER NOTIFICATION BEGAN ON FEBRUARY 2, 2004. OWNERS SHOULD CONTACT KAWASAKI AT 1-949-770-0400.
ON CERTAIN MOTORCYCLES, ACCELERATOR PUMP DIAPHRAGMS MAY BE DAMAGED FROM EXCESSIVE ASSEMBLY CLAMPING PRESSURE, WHICH CAN ALLOW FUEL TO LEAK FROM THE PUMP ACTUATING ROD AREA.
2,082 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP., U.S.A.
Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
Remedy: DEALERS WILL REPLACE THE ACCELERATOR PUMP DIAPHRAGM. OWNER NOTIFICATION BEGAN ON JANUARY 20, 2004. OWNERS SHOULD CONTACT KAWASAKI AT 1-949-770-0400.
ON CERTAIN MOTORCYCLES, THE WELDS SECURING THE MUFFLER TO ITS CLAMP COULD FAIL FROM VIBRATION, ALLOWING THE MUFFLER TO SEPARATE FROM THE EXHAUST PIPE.
11,018 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP., U.S.A.
Consequence: THIS CAN INCREASE THE RISK OF A CRASH.
Remedy: DEALERS WILL INSPECT THE MUFFLER AND INSTALL A RUBBER DAMPER. OWNER NOTIFICATION BEGAN ON OCTOBER 20, 2003. OWNERS SHOULD CONTACT KAWASAKI AT 1-866-802-9381.
ON CERTAIN MOTORCYCLES, CONTAMINATED FUEL USED DURING THE FINAL ENGINE INSPECTION PROCESS MAY HAVE CAUSED DETERIORATION OF THE CARBURETOR ACCELERATOR PUMP DIAPHRAGM, WHICH COULD LEAD TO FUEL LEAKAGE FROM THE ACCELERATOR PUMP CHAMBER.
405 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP.
Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
Remedy: DEALERS WILL REPLACE THE ACCELERATOR PUMP DIAPHRAGM. OWNER NOTIFICATION BEGAN ON JULY 29, 2003. OWNERS SHOULD CONTACT KAWASAKI AT 1-866-802-9381.
ON CERTAIN MOTORCYCLES, THE CONNECTOR PLUG SUPPLYING POWER TO THE HEADLAMP MIGHT NOT BE FULLY INSTALLED ON THE PRONGS OF THE BULB.
750 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP.
Consequence: THIS COULD CAUSE THE PLUG TO BECOME DISLODGED FROM THE HEADLAMP, RESULTING IN A LOSS OF FORWARD LIGHTING, INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL ENSURE THE CONNECTOR IS PROPERLY SEATED ON THE BULB PRONGS. IF ANY COMPONENTS ARE DAMAGED, THE DEALER WILL REPLACE THEM. OWNER NOTIFICATION BEGAN ON APRIL 14, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE RE...
ON CERTAIN MOTORCYCLES, THE REAR BRAKE ACTUATING CAM CAN BREAK WHERE THE ACTUATING ARM ATTACHES TO IT.
5,102 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP.
Consequence: THIS COULD CAUSE A LOSS OF REAR BRAKE FUNCTION, INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL REPLACE THE BRAKE CAM. OWNER NOTIFICATION BEGAN ON APRIL 24, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT KAWASAKI AT 1-866-802-9381.
ON CERTAIN 2000 ZX1200-A1/A1-L, 2001 ZX1200-A2/A2-L, AND 2002-2003 ZX1200-B1/B1-L MOTORCYCLES, OIL LEAKING FROM THE ALTERNATOR LEAD ELECTRICAL CONNECTOR CAN BE DEPOSITED ONTO THE REAR TIRE.
9,787 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP.
Consequence: THIS CAN CREATE THE POTENTIAL FOR A LOSS OF TRACTION FOR BRAKING OR CORNERING, AND CAN LEAD TO A CRASH.
Remedy: DEALERS WILL SEAL THE ALTERNATOR LEAD WIRES. OWNER NOTIFICATION BEGAN BEGIN DECEMBER 16, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT KAWASAKI AT 1-949-770-0400.
ON CERTAIN MOTORCYCLES, A FLANGE ON THE TRANSMISSION OUTPUT SHAFT CAN FRACTURE, RESULTING IN ENGINE DAMAGE WITH POSSIBLE ENGINE LOCK-UP.
698 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP.
Consequence: FLANGE FAILURE COULD CAUSE THE OUTER GEAR ON THE SHAFT TO CONTACT THE TRANSMISSION HOUSING, PIECES OF THE FLANGE COULD INTERFERE WITH TRANSMISSION OPERATION, OR OPERATION IN FIRST GEAR COULD ALLOW TWO SETS OF TRANSMISSION GEARS TO MESH SIMULTANEOUSLY. THESE FAILURES COULD CAUSE SUDDEN TRANSMISSION ...
Remedy: DEALERS WILL DISASSEMBLE THE ENGINE AND REPLACE THE TRANSMISSION OUTPUT SHAFT. OWNER NOTIFICATION BEGAN OCTOBER 11, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT KAWASAKI AT 1...
ON CERTAIN MOTORCYCLES, THE MAIN ELECTRICAL WIRING HARNESS CAN RUB AGAINST A TAB ON THE UNDERSIDE OF THE FUEL TANK, RESULTING IN THE FAILURE OF ELECTRICAL FUNCTIONS.
4,450 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP.
Consequence: THIS CONDITION COULD CAUSE THE FAILURE OF THE TURN SIGNALS, LIGHTS, OR OTHERS ELECTRICAL FUNCTIONS.
Remedy: DEALERS WILL INSPECT THE VEHICLES AND REPOSITION THE TAB ON THE FUEL TANK. ANY DAMAGE THAT MAY HAVE OCCURRED TO THE HARNESS WILL BE CORRECTED. OWNER NOTIFICATION BEGAN MAY 13, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE R...
VEHICLE DESCRIPTION: MOTORCYCLES. THE NUTS SECURING THE TIRE VALVE STEMS TO THE WHEELS CAN FAIL, RESULTING IN A LOSS OF TIRE AIR PRESSURE.
6,305 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP.
Consequence: IF THIS OCCURS, AIR PRESSURE WILL BE LOST FROM THE WHEEL/TIRE, RESULTING IN THE POSSIBILITY OF LOSS OF CONTROL.
Remedy: DEALERS WILL REPLACE THE VALVE NUT AND WASHER. OWNER NOTIFICATION BEGAN OCTOBER 25, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT KAWASAKI AT 1-949-770-0400.
VEHICLE DESCRIPTION: MOTORCYCLES. A SECTION OF THE WIRING HARNESS LOCATED ABOVE THE HEADLIGHT IS ROUTED INCORRECTLY.
3,100 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP.
Consequence: AS A RESULT, TURNING THE HANDLEBAR CAN CAUSE ABRASION OF THE WIRE HARNESS SHEATH AND WIRING INSULATION LEADING TO MALFUNCTION OF THE TURN SIGNALS, INSTRUMENT LIGHTS, OR INDICATOR LIGHTS. MALFUNCTION OF ANY OF THESE ITEMS COULD CREATE THE RISK OF A CRASH RESULTING IN INJURY OR DEATH.
Remedy: DEALERS WILL RE-ROUTE THE WIRING HARNESS AND EXAMINE THE HARNESS AND CLAMP FOR ANY SIGNS OF DAMAGE. DAMAGED CLAMPS OR WIRES WILL BE REPAIRED OR REPLACED AS APPROPRIATE. OWNER NOTIFICATION BEGAN OCTOBER 1, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE...
VEHICLE DESCRIPTION: MOTORCYCLES. A TRANSISTOR IN THE IGNITION MODULE CAN OVERHEAT, DISABLING THE IGNITION WITHOUT WARNING.
1,000 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP.
Consequence: THIS SUDDEN LOSS OF ENGINE POWER COULD LEAD TO A CRASH.
Remedy: DEALERS WILL REPLACE THE IGNITION MODULE. OWNER NOTIFICATION BEGAN JANUARY 31, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT KAWASAKI AT 1-949-770-0400.
VEHICLE DESCRIPTION: MOTORCYCLES. THE FUEL GAUGE AND LOW FUEL WARNING SYSTEM MAY NOT PROVIDE ACCURATE INDICATION OF LOW FUEL LEVELS.
3,279 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP.
Consequence: THE OPERATOR COULD RUN OUT OF FUEL WITHOUT WARNING, CAUSING THE OPERATOR TO BECOME DISTRACTED, OR TO SLOW UNEXPECTEDLY IN TRAFFIC, CREATING THE RISK OF A CRASH.
Remedy: DEALERS WILL REPLACE THE FUEL GAUGE SENDING COMPONENTS.
EQUIPMENT DESCRIPTION: "RIBBED CHROME DRIVE FOOTPEGS" SOLD AS ACCESSORY PARTS FOR VARIOUS KAWASAKI 1987-2001 VULCAN MOTORCYCLES. THESE FOOTPEGS REPLACE THE STOCK FOOTPEGS AND ARE A "BOLT-ON" ACCESSORY ITEM THAT MAY HAVE BEEN INSTALLED BY DEALERS, OR MAY HAVE BEEN PURCHASED FOR INSTALLATION BY CONSUMERS. THE PEGS CONSIST OF A CASTING WITH A CHROMED COVER AND A RUBBER INSERT. A CASTING FLAW CAN ...
600 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP.
Consequence: IF THE SHAFT BREAKS, THERE WILL BE NO SUPPORT FOR THE DRIVER'S FOOT.
Remedy: DEALERS WILL REPLACE THE FOOTPEG.
VEHICLE DESCRIPTION: MOTORCYCLES. A LEAKING VENT PIPE IN THE FUEL TANK CAN ALLOW FUEL TO DRAIN ONTO THE GROUND.
4,506 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP.
Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN A FIRE.
Remedy: DEALERS WILL INSERT A SUPPORTING BRACE INTO THE TANK TO DAMPEN ANY EFFECTS OF VIBRATION ON THE VENT PIPE.
VEHICLE DESCRIPTION: MOTORCYCLES. THE FUEL HOSE FROM THE FUEL FILTER TO THE THROTTLE ASSEMBLY CAN RUB AGAINST THE BOTTOM OF THE FUEL PUMP PLATE AND DEVELOP A LEAK.
2,800 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP.
Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN A FIRE.
Remedy: DEALERS WILL REPLACE THE FUEL HOSE WITH A MOLDED HOSE THAT CURVES AWAY FROM THE FUEL PUMP PLATE. ALSO, A NEW BRACKET AND GROMMET WILL BE ADDED TO HOLD THE NEW HOSE IN POSITION. THE FUEL RETURN HOSE WILL ALSO BE REPLACED.
VEHICLE DESCRIPTION: MOTORCYCLES. THE BACK TORQUE LIMITER IN THE CLUTCH COULD MALFUNCTION AND ALLOW THE CLUTCH TO SLIP EXCESSIVELY, OR NOT RE-ENGAGE AFTER A SHIFT.
3,504 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP.
Consequence: THIS SUDDEN NON-ENGAGEMENT OF THE CLUTCH COULD CAUSE THE RIDER TO LOSE CONTROL OF THE VEHICLE.
Remedy: DEALERS WILL REPLACE CERTAIN PARTS OF THE CLUTCH.
VEHICLE DESCRIPTION: MOTORCYCLES (VN1500-J1/L) EQUIPPED WITH A DIGITAL FUEL INJECTION SYSTEM AND A VEHICLE-DOWN SENSOR. THIS FEATURE IS DESIGNED TO PREVENT THE FUEL INJECTION SYSTEM FROM CONTINUING TO PUMP FUEL IF THE MOTORCYCLE FALLS DOWN, BY SHUTTING OFF THE IGNITION AND FUEL INJECTION PUMP. DURING BATTERY MAINTENANCE, THE VEHICLE-DOWN SENSOR CAN BE DISLODGED FROM ITS NORMAL MOUNTED POSITION....
2,779 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP.
Consequence: IF THE SENSOR IS NOT CORRECTLY INSTALLED, THE ENGINE CAN CRANK BUT NOT START OR THE ENGINE COULD STOP DURING CERTAIN RIDING SITUATIONS, LIKE LEANING OVER IN A TURN. SUDDEN LOSS OF ENGINE POWER COULD CAUSE THE OPERATOR TO LOSE THEIR BALANCE RESULTING IN INJURY OR DEATH.
Remedy: DEALERS WILL INSPECT FOR PROPER MOUNTING OF THE SENSOR AND RE-INSTALL IF IT IS NOT IN THE CORRECT POSITION. DEALERS WILL ALSO AFFIX TO THE MOTORCYCLE FRAME, A WARNING LABEL THAT PROVIDES INSTRUCTIONS ON REPOSITIONING THE VEHICLE-DOWN SENSOR AFTER SERVICING THE BATTERY.
VEHICLE DESCRIPTION: MOTORCYCLES. THE REAR MASTER CYLINDER AND REAR BRAKE HOSE MAY HAVE BEEN INCORRECTLY ASSEMBLED, ALLOWING BRAKE FLUID LEAKAGE.
104 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP.
Consequence: EVENTUAL PRESSURE LOSS IN THE REAR BRAKE SYSTEM CAN OCCUR INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL INSPECT THESE VEHICLES AND REPAIR, IF NECESSARY.
VEHICLE DESCRIPTION: MOTORCYCLES. AN IMPROPERLY MANUFACTURED TRANSMISSION GEAR CAN CAUSE WEAKENING AND EVENTUAL BREAKAGE OF AN ADJACENT GEAR.
544 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP.
Consequence: GEAR BREAKAGE CAN RESULT IN TRANSMISSION LOCKUP, CAUSING THE OPERATOR TO LOSE CONTROL OF THE MOTORCYCLE.
Remedy: DEALERS WILL INSPECT THESE MOTORCYCLES AND REPAIR AFFECTED UNITS.
PRESSURE ON THE BATTERY GROUND LEAD (THE CRIMPED AND SOLDERED TERMINATION OF THE BATTERY CABLE) FROM THE BASE OF THE OPERATOR'S SEAT CAN CAUSE THE BATTERY TERMINAL TO SHORT OUT INSIDE THE BATTERY.
5,208 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP.
Consequence: THIS CONDITION COULD DISABLE THE BATTERY AND THE MOTORCYCLE'S ELECTRICAL SYSTEM INCREASING THE RISK OF A VEHICLE CRASH.
Remedy: DEALERS WILL REPLACE THE EXISTING BATTERY CABLES WITH A NEWLY DESIGNED CABLE AND INSPECT THE BATTERY TO VERIFY THAT NO DAMAGE HAS OCCURRED.
THE TOOLS MAY COME OUT OF THE TOOL KIT BAG WHILE RIDING, FALL INTO THE DRIVE TRAIN AREA AND POSSIBLY LODGE IN ONE OF THE MOVING PARTS.
2,976 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP.
Consequence: THIS CONDITION COULD CAUSE THE REAR WHEEL TO LOCK UP RESULTING IN A LOSS OF CONTROL OF THE MOTORCYCLE AND PERSONAL INJURY.
Remedy: DEALERS WILL REPLACE THE TOOL KIT BAG AND ITS RETAINING STRAP WITH A DRAW-STRING BAG AND NEW RETAINING BAND.
THE DRIVE CHAINS HAVE BEEN IMPROPERLY HEAT-TREATED DURING THE MANUFACTURING PROCESS. EXPOSURE TO CORROSIVE CONDITIONS CAN CAUSE THE CHAIN SIDE PLATES TO CRACK AND ULTIMATELY FAIL.
12,322 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP.
Consequence: THIS CONDITION COULD RESULT IN A LOSS OF CONTROL OF THE MOTORCYCLE.
Remedy: DEALERS WILL REPLACE THE DRIVE CHAINS ON THE MOTORCYCLES INVOLVED IN THIS RECALL.