Vehicle Safety Recalls

Search 30,039 NHTSA recall campaigns covering every vehicle sold in the United States since 1966.

30,039 Recall Campaigns
24,137 Vehicle Models
233 Vehicle Makes
1966–2026 Year Range

What is a vehicle safety recall?

A vehicle safety recall is issued when a manufacturer or the National Highway Traffic Safety Administration (NHTSA) determines that a defect in a motor vehicle creates an unreasonable risk to safety, or that the vehicle fails to meet a federal motor vehicle safety standard. Once a recall is issued, the manufacturer is required by federal law (49 U.S.C. § 30120) to repair, replace, or refund the vehicle without charge to the owner. The repair obligation lasts at least 15 years from the date the vehicle was first sold, regardless of mileage, ownership history, or warranty status.

The list below contains every recall campaign in NHTSA's official database — over 30,039 campaigns covering tens of millions of individual vehicles dating back to 1966. Each entry includes the official NHTSA campaign number (used to schedule the repair at any franchised dealer), the affected component, the defect description, the consequence of the failure, and the manufacturer's remedy. You can filter by make, model year, or keyword. To check whether a specific vehicle has an open recall, use the VIN lookup; to read every recall ever issued for a particular brand, use browse by make.

How to read a recall entry

Each recall card on this page surfaces the four pieces of information that matter most to vehicle owners:

  • Component. The system or part affected by the defect — brakes, airbags, fuel system, electrical, etc. NHTSA uses a standardized component taxonomy.
  • Summary. Plain-English description of the defect and what is expected to fail.
  • Consequence. The actual safety risk — fire, loss of brakes, airbag rupture, sudden stalling. This is the most important field for understanding severity.
  • Remedy. What the dealer will do to fix the vehicle. This tells you how long the repair will take and whether parts are likely to be available.

A small share of recalls — typically less than 3 percent — also carry severity flags such as "Park Outside" or "Do Not Drive." When a recall has one of these flags, NHTSA is recommending that owners take additional precautions until the repair is performed. Park Outside means the defect can ignite a fire even when the vehicle is parked; Do Not Drive means the failure mode is severe enough that NHTSA cannot recommend continuing to operate the vehicle. We have a deeper explainer at Understanding Recall Severity.

Where this data comes from

This page is built on NHTSA's recall flat-file database, which we re-import on the first day of every month. Each individual recall record is sourced directly from NHTSA's public files — we don't paraphrase, summarize, or alter the official descriptions. The summaries you see are the manufacturer's own filings as submitted to NHTSA, lightly reformatted for readability. For the most current status of any specific VIN, the authoritative source is nhtsa.gov/recalls; this page is most useful for browsing patterns across models and years rather than checking the status of one specific car.

Read more from our blog

How to Check If Your Car Has an Open Recall › What to Do If Your Car Is Recalled › Why Recall Repairs Are Always Free › Used Car: 7 Recall Checks to Run First › The Takata Airbag Recall: Full Story › All Articles ›
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Showing 207 recalls for HARLEY-DAVIDSON

99V291000 Oct 28, 1999
HARLEY-DAVIDSON FLT (1999) — VEHICLE SPEED CONTROL
VEHICLE DESCRIPTION: MOTORCYCLES. THE BANK SENSOR ANGLE SYSTEM CAN MALFUNCTION.
52,126 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THIS CONDITION COULD CAUSE THE ENGINE TO STALL OR QUIT WHEN RIDING.
Remedy: DEALERS WILL CORRECT THE BANK ANGLE SENSOR SYSTEM.
99V292000 Oct 28, 1999
HARLEY-DAVIDSON FLT (1999) — FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
VEHICLE DESCRIPTION: MOTORCYCLES. THE FUEL TANK VENT SYSTEM CAN MALFUNCTION.
52,126 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THIS CONDITION COULD CAUSE THE ENGINE TO STALL OR QUIT WHEN RIDING.
Remedy: DEALERS WILL CORRECT THE FUEL TANK VENT SYSTEM.
99V200000 Jul 23, 1999
HARLEY-DAVIDSON DYNA GLIDE (1999) — FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
VEHICLE DESCRIPTION: MOTORCYCLES. THESE MOTORCYCLES WERE BUILT WITH A FUEL TANK VENT FITTING THAT COULD BE PLUGGED ALLOWING THE CARBURETOR TO OVERFLOW FUEL.
10,241 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THIS COULD RESULT IN A FIRE.
Remedy: DEALERS WILL INSPECT THE FUEL TANK VENT FITTING AND, IF PLUGGED, WILL CORRECT THIS CONDITION.
99V201000 Jul 23, 1999
HARLEY-DAVIDSON SIDECAR (1998) — UNKNOWN OR OTHER
VEHICLE DESCRIPTION: MOTORCYCLES. THESE SIDECARS WERE BUILT WITH AN AXLE THAT COULD BREAK.
316 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THIS COULD CAUSE A LOSS OF CONTROL OF THE MOTORCYCLE, RESULTING IN A CRASH.
Remedy: DEALERS WILL REPLACE THE AXLES ON THESE SIDECARS.
99V151000 Jun 14, 1999
HARLEY-DAVIDSON MT500 (1997) — EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
VEHICLE DESCRIPTION: MOTORCYCLES. THE OWNER MANUAL DOES NOT CONTAIN THE PROPER OWNER NOTIFICATION AS SPECIFIED IN 49 CFR PART 575.6.
116 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Remedy: OWNERS WILL BE PROVIDED WITH AN INSERT PAGE FOR THE OWNER'S MANUAL.
99V150000 Jun 14, 1999
HARLEY-DAVIDSON MT500 (1997) — EQUIPMENT:OTHER:LABELS
VEHICLE DESCRIPTION: MOTORCYCLES. THE MANUAL CHOKE LEVER IS NOT LABELED IN CONFORMANCE WITH REQUIREMENTS OF FMVSS NO. 123, "MOTORCYCLE CONTROLS AND DISPLAYS."
116 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Remedy: DEALERS WILL LABEL THE CHOKE LEVER.
99V148000 Jun 14, 1999
HARLEY-DAVIDSON MT500 (1997) — EQUIPMENT:OTHER:LABELS
VEHICLE DESCRIPTION: MOTORCYCLES. THE CERTIFICATION LABEL WAS OMITTED. THIS DOES NOT COMPLY WITH REQUIREMENTS OF FMVSS NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."
116 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: IF THE CORRECT TIRE INFORMATION IS NOT GIVEN, UNDERRATED TIRES COULD BE PLACED ON THE VEHICLE.
Remedy: DEALERS WILL INSTALL A CERTIFICATION LABEL ON AFFECTED MOTORCYCLES.
99V149000 Jun 14, 1999
HARLEY-DAVIDSON MT500 (1997) — SERVICE BRAKES, HYDRAULIC
VEHICLE DESCRIPTION: MOTORCYCLES. THE BRAKE FLUID RESERVOIR IS NOT LABELED IN CONFORMANCE WITH REQUIREMENTS OF FMVSS NO. 122, "MOTORCYCLE BRAKE SYSTEMS."
116 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Remedy: DEALERS WILL LABEL THE BRAKE FLUID RESERVOIR.
99E004000 Feb 22, 1999
HARLEY-DAVIDSON SCREAMIN EAGLE — SERVICE BRAKES, HYDRAULIC
EQUIPMENT DESCRIPTION: PART NOS. 66693-98 AND 66680-98 ARE USED ON 1984-1999 FXR MOTORCYCLES (EQUIPPED WITH MID-VEHICLE REAR BRAKE CONTROLS AND 1991-1998 FXD MOTORCYCLES (EQUIPPED WITH MID-VEHICLE REAR BRAKE CONTROLS). ON THESE MOTORCYCLES, THE REAR BRAKE PEDAL CAN COME IN CONTACT WITH THE BRACE SUPPORTS. PART NOS. 66686-98 AND 66704-98 ARE USED ON 1984-1999 FXST MOTORCYCLES (WITH FORWARD O...
1,831 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: THE REAR BRAKE PEDAL CAN COME IN CONTACT WITH THE BRACE SUPPORTS LIMITING THE TRAVEL OF THE REAR BRAKE PEDAL. THIS COULD CAUSE A REDUCTION IN OR LOSS OF BRAKE PERFORMANCE. ALSO, THE INSTRUCTION SHEET FOR THESE SUPPORTS LACKS INFORMATION REGARDING THE PROPER ROUTING OF THE REAR BRAKE RESERVOIR ...
Remedy: DEALERS WILL REMOVE THE RACE BRACE SUPPORT ON THE FXR AND FXD MOTORCYCLES. ON FXST MOTORCYCLES, DEALERS WILL INSPECT THE REAR BRAKE RESERVOIR HOSE FOR PROPER ROUTING AND REPLACE, IF REQUIRED.
99V003000 Jan 13, 1999
HARLEY-DAVIDSON FLHP (1999) — ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
VEHICLE DESCRIPTION: MOTORCYCLES. THE ENGINE CAM BOLT CAN LOSE ITS CLAMP LOAD AND/OR BREAK.
14,211 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THIS CONDITION CAN CAUSE THE ENGINE TO QUIT RUNNING WITH OR WITHOUT PRIOR WARNING. IN SOME INSTANCES, THE ENGINE COULD RUN ERRATICALLY BEFORE QUITTING.
Remedy: DEALERS WILL REPLACE THE ENGINE CAM BOLTS AND WASHERS.
98V267000 Oct 23, 1998
HARLEY-DAVIDSON SPORTSTER (1999) — EQUIPMENT:OTHER:LABELS
VEHICLE DESCRIPTION: MOTORCYCLES. THE CERTIFICATION LABEL INCORRECTLY INDICATES THE FRONT TIRE SIZE AS 100/90-19 57H INSTEAD OF THE CORRET DESIGNATION MH90-21 56H. ALSO THE CERTIFICATION LABELS DO NOT CONTAIN THE CORRECT MODEL DESIGNATION. THIS DOES NOT MEET THE REQUIREMENTS OF FMVSS NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."
232 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: IF INCORRECT TIRE INFORMATION IS GIVEN, UNDERRATED TIRES COULD BE PLACED ON THE MOTORCYCLE CAUSING EXCESSIVE TIRE WEAR OR, IN EXTREME CASES, POSSIBLE TIRE BLOWOUTS.
Remedy: OWNERS WILL BE PROVIDED WITH NEW CERTIFICATION LABELS AND INSTALLATION INSTRUCTIONS. IF AN OWNER DESIRES, THEIR DEALER CAN INSTALL THE LABEL FOR THEM.
98E033000 Oct 2, 1998
HARLEY-DAVIDSON HORN COVER (1998) — UNKNOWN OR OTHER
EQUIPMENT DESCRIPTION: CUSTOM HORN COVERS FOR USE ON 1992-1999 MOTORCYCLES WITH THE EXCEPTION OF XL 883 MODELS. ABRASION LEADING TO POSSIBLE FUEL LEAKAGE CAN OCCUR BETWEEN THE FUEL LINE AND THE ACCESSORY CUSTOM HORN COVER.
598 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN A FIRE.
Remedy: DEALERS WILL REMOVE THE ACCESSORY CUSTOM HORN COVER AND REPLACE IT WITH THE ORIGINAL EQUIPMENT HORN COVER. IF THE ORIGINAL HORN COVER IS NO LONGER AVAILABLE, IT WILL BE REPLACED. THE FUEL LINE WILL ALSO BE INSPECTED AND REPLACED, IF NECESSARY. OWNERS WILL BE REIMBURSED FOR THE COST OF THE ACCESSO...
98E029000 Sep 25, 1998
HARLEY-DAVIDSON 52805-97 — UNKNOWN OR OTHER
EQUIPMENT DESCRIPTION: DETACHABLE BACK RESTS WHICH ARE AN ACCESSORY ITEM INSTALLED ON CERTAIN 1994 THROUGH 1999 MODEL MOTORCYCLES. THE BACK REST CAN BECOME DETACHED FROM ITS FRONT MOUNTS.
1,737 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THIS CAN CAUSE THE PASSENGER TO SHIFT HIS/HER POSITION POSSIBLY RESULTING IN PERSONAL INJURY AND/OR IMPEDE THE RIDER'S ABILITY TO CONTROL THE MOTORCYCLE.
Remedy: DEALERS WILL REPAIR THE MOUNTS ON THESE BACK RESTS.
98V158000 Jul 14, 1998
HARLEY-DAVIDSON FLHS (1994) — ELECTRICAL SYSTEM:IGNITION:SWITCH
VEHICLE DESCRIPTION: FL TOURING MOTORCYCLES. A LOSS OF ELECTRICAL POWER THROUGH THE IGNITION SWITCH CAN OCCUR DUE TO EXCESSIVE CURRENT AND OTHER FACTORS.
55,013 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THIS CONDITION CAN CAUSE THE ENGINE TO FAIL TO START, OPERATE ERRATICALLY, OR STALL.
Remedy: DEALERS WILL REPLACE THE IGNITION SWITCH/CIRCUIT BREAKER AND INSTALL A RELAY KIT.
97V227000 Dec 15, 1997
HARLEY-DAVIDSON FL (1998) — SERVICE BRAKES, HYDRAULIC:PEDALS AND LINKAGES
VEHICLE DESCRIPTION: MOTORCYCLES. THE REAR BRAKE PEDAL ASSEMBLY MAY HAVE AN INADEQUATE WELD.
2,012 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THIS CONDITION CAN ALLOW THE LEVER HUB TO SEPARATE FROM THE MASTER CYLINDER LEVER WHICH WOULD AFFECT REAR BRAKE PERFORMANCE.
Remedy: DEALERS WILL PERFORM THE RECALL SERVICE ON THESE VEHICLES.
97E034000 Oct 14, 1997
HARLEY-DAVIDSON AMERICANA — EQUIPMENT:MOTORCYCLE:HELMETS
EQUIPMENT DESCRIPTION: MOTORCYCLE HALF HELMETS, PART NOS. 98070-97V, 98037-97V, 98038-97V, 98039-97V, 98072-97V, 98081-97V, AND 98082-97V. THESE HELMETS HAVE MISASSEMBLED RETENTION SYSTEMS.
6,575 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THIS CONDITION CAN ALLOW THE HELMET TO MOVE OUT OF POSITION ON THE USER'S HEAD.
Remedy: DEALERS WILL INSPECT THESE HELMETS AND, IF NECESSARY, WILL REPLACE THESE HELMETS.
96V204000 Oct 22, 1996
HARLEY-DAVIDSON FL (1994) — FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM
THE EFFECTS OF REFORMULATED GASOLINE ALONG WITH CERTAIN USAGE OF THE FUEL SUPPLY VALVE AFFECTS THE SUPPLY OF GASOLINE TO THE CARBURETOR. THIS CONDITION REQUIRES TWO FACTORS: (1) THE USE OF REFORMULATED FUELS CONTAINING MBTE AND (2) STARTING THE MOTORCYCLE WITH THE FUEL VALVE HANDLE IN THE OFF POSITION.
176,515 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: THIS CONDITION CAN CAUSE THE FUEL FLOW TO BE UNPREDICTABLE THUS CAUSING THE ENGINE TO SHUT DOWN INCREASING THE RISK OF A MOTORCYCLE ACCIDENT.
Remedy: DEALERS THE REPLACE THE DIAPHRAGM IN THE FUEL VALVE.
96V103000 Jun 14, 1996
HARLEY-DAVIDSON DYNA (1996) — SERVICE BRAKES, HYDRAULIC
THE SEAL ON THE REAR MASTER CYLINDER PISTON CAN MOVE OUT OF POSITION.
251 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: THIS CONDITION CAN RESULT IN A LOSS OF REAR BRAKING PERFORMANCE INCREASING THE POTENTIAL FOR A VEHICLE ACCIDENT.
Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE REAR BRAKE MASTER CYLINDER.
95E037000 Oct 3, 1995
HARLEY-DAVIDSON 1200 (1988) — VEHICLE SPEED CONTROL
THE AIR CLEANER BAFFLE PLATE CAN DETACH AND LODGE IN THE THROAT OF THE CARBURETOR.
1,558 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: THIS CONDITION CAN IMPEDE THE ABILITY OF THE THROTTLEPLATE TO RETURN TO THE IDLE POSITION INCREASING THE POTENTIAL FOR A VEHICLEACCIDENT OR LOSS OF CONTROL OF THE MOTORCYCLE.
Remedy: DEALERS WILL REPLACE THE AIR CLEANER FILTER ON THE AFFECTED MOTORCYCLES. IF OWNERS HAVE PURCHASED A FILTER AND HAVE NOT INSTALLED IT ON THEIR MOTORCYCLES, THEY CAN RETURN THE FILTER FOR A REPLACEMENT OR A REFUND OF THEIR MONEY.
95V045001 Mar 27, 1995
HARLEY-DAVIDSON 94461-95 (1995) — TRAILER HITCHES
THE WELDS USED TO HOLD THE MAIN FOLDING HINGE TO THE SIDE FRAME MEMBERS WERE EITHER OMITTED OR TEMPORARY TACK WELDS RATHER THAN COMPLETE WELDS WERE USED.
768 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: THE REAR HINGE CAN SEPARATE FROM THE REAR FRAME CAUSING THE FRAME TO CONTACT THE ROAD SURFACE WHILE THE TRAILER IS TOWED AND CARRYING A MOTORCYCLE.
Remedy: DEALERS WILL INSPECT THE WELD AND, IF NOT FULLY WELDED, IT WILL BE CLEANED, PREPARED, CORRECTLY WELDED, AND REPAINTED.
93V211000 Dec 13, 1993
HARLEY-DAVIDSON FLHTC (1993) — VEHICLE SPEED CONTROL
THE COMPONENTS WITHIN THE RIGHT-HAND SWITCH ASSEMBLY MAY GENERATE HEAT, WHICH IS CONDUCTED BY THE METAL THROTTLE GUIDE TUBES, SUFFICIENT TO MELT THE INTERLINER BETWEEN THE CABLE HOUSING AND THE THROTTLE CABLE, THUS RESTRICTING THE MOVEMENT OF THE THROTTLE CABLE.
4,038 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: RESTRICTION OF THE THROTTLE CABLE MOVEMENT MAY CAUSE THETHROTTLE TO BIND, WHICH MAY RESULT IN LOSS OF VEHICLE CONTROL AND AN ACCIDENT.
Remedy: REPAIR THE THROTTLE CABLE.
93V185000 Nov 8, 1993
HARLEY-DAVIDSON XLH (1994) — STRUCTURE:BODY:BUMPERS
THE FRONT FENDER RETENTION BOLTS DO NOT MEET THE PROPER HARDNESS SPECIFICATIONS AND MAY FAIL.
1,077 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: SHOULD THESE BOLTS FAIL, THE FRONT FENDER COULD COME INCONTACT WITH THE FRONT TIRE CAUSING DIFFICULTY IN CONTROLLING THE VEHICLE, WHICHCOULD RESULT IN AN ACCIDENT.
Remedy: DEALERS WILL REPLACE THE FRONT FENDER RETENTION BOLTS.
93E030000 Aug 19, 1993
HARLEY-DAVIDSON FLST (1986) — STRUCTURE:BODY:BUMPERS
THE SCREWS ISSUED IN A KIT TO MOUNT THE FENDER AND AN ACCESSORY FRONT BUMPER ONTO THE MOTORCYCLES CAN BREAK, CAUSING THE FENDER AND BUMPER TO LOOSEN AND POSSIBLY CONTACT THE FRONT TIRE.
715 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: CONTACT BETWEEN THE FENDER AND BUMPER AND THE FRONTTIRE MAY RESULT IN TIRE FAILURE AND POSSIBLE LOSS OF VEHICLE CONTROL.
Remedy: REPLACE THE SCREWS IN THE KITS WHICH ARE LOCATED AT DEALERSHIPS. OWNERS OF INSTALLED KITS WILL BE NOTIFIED TO HAVE THE MOUNTING SCREWS REPLACED.
92V180000 Dec 14, 1992
HARLEY-DAVIDSON FLSTC (1989) — ELECTRICAL SYSTEM:STARTER ASSEMBLY:RELAY
THE STARTER RELAY MAY SHORT CIRCUIT WHEN THE VEHICLE IS PARKED.
77,407 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: THE SHORT CIRCUIT IN THE STARTER RELAY MAY DEVELOP ENOUGHHEAT TO CAUSE A FIRE IN THE RELAY, OTHER PARTS OF THE MOTORCYCLE, AND OTHERITEMS IN THE SURROUNDING AREA.
Remedy: REPLACE THE STARTER RELAY.
92V173000 Nov 30, 1992
HARLEY-DAVIDSON FL (1990) — FUEL SYSTEM, GASOLINE
THE FUEL INLET NEEDLE DOES NOT SEAL PROPERLY AGAINST THE FUEL INLET SEAT.
66,046 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: THE FUEL OVERFLOW SYSTEM ALLOWS FUEL TO LEAK ONTO THEGROUND, WHICH COULD RESULT IN A FIRE IF EXPOSED TO A SOURCE OF IGNITION.
Remedy: REPLACE THE FUEL INLET NEEDLE.
92V167000 Nov 12, 1992
HARLEY-DAVIDSON HARLEY DAVIDSON (1993) — SERVICE BRAKES, HYDRAULIC
SCREWS (PART NUMBER 3655) USED TO MOUNT THE FRONT WHEEL BRAKE DISC, THE JIFFY STAND SPRING, AND FRONT WHEEL CAP, DO NOT MEET HARLEY- DAVIDSON'S STRENGTH REQUIREMENTS AND MAY BREAK DURING VEHICLE OPERATION.
4,272 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: IF THE SCREW USED TO MOUNT THE FRONT WHEEL BRAKE DISCSBREAKS, THE FRONT BRAKE WILL BE INOPERATIVE, INCREASING STOPPING DISTANCES WHICHMAY RESULT IN AN ACCIDENT. BREAKAGE OF THE SCREWS FOR MOUNTING THE JIFFY STANDSPRING WILL CAUSE THE STAND TO EXTEND, WHICH MAY CAUSE LOSS OF VEHICLE CONTROLDURING A T...
Remedy: REPLACE PART 3655 WITH STRONGER SCREWS.
92V125000 Sep 4, 1992
HARLEY-DAVIDSON FL (1989) — ELECTRICAL SYSTEM:12V/24V/48V BATTERY:CABLES
THE POSITIVE BATTERY CABLES INSTALLED AS PART OF HARLEY- DAVIDSON'S PREVIOUS RECALL 077 (NHTSA RECALL 92V011000) CAN FAIL IN SERVICE.
6,838 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: FAILURE OF THE POSITIVE BATTERY CABLE RESULTS IN LOSS OFELECTRICAL SYSTEM FUNCTIONS OF IGNITION, LIGHTS, AND ACCESSORIES.
Remedy: INSTALL NEW REPLACEMENT BATTERY CABLES.
92V108000 Jul 22, 1992
HARLEY-DAVIDSON FXD (1986) — FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
THE FUEL TANK LEAKED AS A RESULT OF IMPACT TESTING PERFORMED BY HARLEY-DAVIDSON.
29,986 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: SPILLED FUEL CAN IGNITE WHEN EXPOSED TO A SOURCE OFIGNITION.
Remedy: REPAIR THE MOTORCYCLES TO AVOID THE FUEL SPILLAGE CONDITION.
92V011000 Jan 22, 1992
HARLEY-DAVIDSON FL (1988) — ELECTRICAL SYSTEM:12V/24V/48V BATTERY:CABLES
THE POSITIVE BATTERY CABLE CAN CHAFE BECAUSE OF ITS PROXIMITY TO THE OIL TANK, CAUSING A SHORT CIRCUIT IF THE CABLE SHOULD GROUND.
34,693 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: THE HEAT FROM A SHORT CIRCUIT COULD RESULT IN A VEHICLEFIRE.
Remedy: REPLACE THE POSTIVE BATTERY CABLE.
91V001000 Oct 2, 1991
HARLEY-DAVIDSON FLT (1990) — EXTERIOR LIGHTING:TURN SIGNAL:SWITCH
TURN SIGNAL CONTROL MODULES MAY CONTINUE TO FLASH IN THE PRESENCE OF A NON-FUNCTIONING TURN SIGNAL LAMP WHICH IS NONCONFORMANCE TO FMVSS 108.
19,950 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: DRIVER WOULD NOT BE AWARE THAT TURN SIGNAL LAMP IS NOTFLASHING. OTHER DRIVERS WOULD NOT BE WARNED WHEN THE MOTORCYCLE WAS CHANGINGLANES OR MAKING A TURN, AND COULD RESULT IN AN ACCIDENT.
Remedy: REPLACE TURN SIGNAL CONTROL MODULE, AS NECESSARY.
91V138000 Aug 21, 1991
HARLEY-DAVIDSON HARLEY DAVIDSON (1992) — SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:PADS
FRICTION PAD SEPARATES FROM THE BACKING PLATE AND SUBSEQUENTLY FROM THE FRONT OR REAR BRAKE CALIPER ASSEMBLY.
8,405 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: SEPARATION OF THE FRICTION PAD MAY CAUSE A REDUCTION INSTOPPING ABILITY, WHICH MAY RESULT IN AN ACCIDENT.
Remedy: REPLACE FRICTION PADS.
91V117000 Jul 1, 1991
HARLEY-DAVIDSON HARLEY DAVIDSON (1990) — ELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERS
MALFUNCTIONING 30 AMP CIRCUIT BREAKERS DURING OPERATION CAN RESULT IN DISRUPTION OF THE ELECTRICAL SYSTEM, INCLUDING LIGHTS, IGNITION, AND ACCESSORIES WITHOUT PRIOR WARNING.
61,386 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: DISRUPTION OF THE ELECTRICAL SYSTEM RESULTS IN LOSS OFHEADLIGHTS AND STOPLIGHTS, MAKING VEHICLE LESS VISIBLE AND INCREASING ACCIDENTPOTENTIAL OF THE RIDER.
Remedy: REPLACE 30 AMP CIRCUIT BREAKER.
90V002000 Nov 4, 1990
HARLEY-DAVIDSON XL (1989) — ELECTRICAL SYSTEM:12V/24V/48V BATTERY:CABLES
A SHORT CIRCUIT COULD DEVELOP DUE TO POSSIBLE CHAFING WHERE THE BATTERY CABLE IS CLOSE TO THE EVAPORATIVE EMISSIONS CONTROL SYSTEM.
1,914 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: BATTERY CABLE MIGHT OVERHEAT AND RESULT IN A FIRE.
Remedy: REPLACE BATTERY CABLE AND OTHER APPROPRIATE PARTS.
90V188000 Nov 1, 1990
HARLEY-DAVIDSON FXR (1987) — SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:CALIPER
THE UPPER MOUNTING BOLT FOR FRONT BRAKE CALIPER(S) MIGHT FRACTURE WHILE IN USE.
42,321 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: THE FRONT BRAKE SYSTEM WILL REMAIN FUNCTIONAL, HOWEVER,THE BOLT'S MATING THREADED BUSHING CAN GRADUALLY MOVE OUT OF POSITION FAR ENOUGHFOR THE BUSHING TO CONTACT SPOKES ON THE MOTORCYCLE'S FRONT WHEEL. FRONT WHEELLOCKUP COULD OCCUR AND RESULT IN AN ACCIDENT.
Remedy: REPLACE UPPER CALIPER MOUNTING BOLTS.
90V182000 Oct 16, 1990
HARLEY-DAVIDSON XL SERIES (1991) — UNKNOWN OR OTHER
RIGHT SIDE FOOTREST MOUNTS MAY FRACTURE IF SUBJECTED TO HEAVY IMPACT LOADS, SUCH AS WHEN A PARKED MOTORCYCLE FALLS ON ITS RIGHT SIDE.
3,269 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: SUCH FRACTURES MIGHT RESULT IN LOSS OF RIGHT SIDEFOOTREST AND WILL HINDER THE ABILITY OF THE RIDER TO CONTROL THE FUNCTION OF THE REAR BRAKES.
Remedy: REPLACE RIGHT SIDE FOOTREST MOUNT.
90V113000 Jun 6, 1990
HARLEY-DAVIDSON FLHTC ULTRA (1990) — VEHICLE SPEED CONTROL
IF THE WIRING OF CRUISE CONTROL SYSTEM BECOMES WET WHILE ENGAGED, THERE IS A POSSIBILITY OF CREATING A SHORT CIRCUIT AND CRUISE CONTROL MALFUNCTION.
404 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: THIS COULD CAUSE THE SPEED TO BEGIN INCREASINGAUTOMATICALLY WITH POTENTIAL FOR LOSS OF CONTROL AND AN ACCIDENT.
Remedy: REPLACE CRUISE CONTROL MODULE.
90V102000 Jun 1, 1990
HARLEY-DAVIDSON XL (1990) — ELECTRICAL SYSTEM:12V/24V/48V BATTERY:CABLES
WIREFORM THAT SECURES RUBBER GROMMETS, WHICH SERVE AS A ROUTING GUIDE FOR THE POSITIVE BATTERY CABLE, MAY NOT MEET SPECIFICATIONS.
3,268 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: WIREFORMS COULD CHAFE THE POSITIVE BATTERY CABLE ANDCAUSE A SHORT CIRCUIT TO THE MOTORCYCLE CHASSIS DURING OPERATION.
Remedy: REPLACE POSITIVE BATTERY CABLE WIREFORM WITH WIREFORM THAT THAT MEETS SPECIFICATIONS.
89V184000 Nov 2, 1989
HARLEY-DAVIDSON FXST (1989) — SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS
A FATIGUE CRACK IN THE REAR BRAKE LINE ASSEMBLY COULD DEVELOP.
12,422 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: THIS COULD RESULT IN LOSS OF BRAKE FLUID AND LOSS OF REARBRAKE OPERATION WHICH WOULD REDUCE STOPPING ABILITY AND INCREASE POTENTIAL FORAN ACCIDENT.
Remedy: INSTALL REPLACEMENT REAR BRAKE LINE COMPONENTS.
89V115000 Jul 20, 1989
HARLEY-DAVIDSON FLHTC (1989) — VEHICLE SPEED CONTROL
CRUISE CONTROL SYSTEM IS SUSCEPTIBLE TO WATER CONTAMINATION AND, IF IT BECOMES WET WHILE IN USE, COULD CREATE A SHORT CIRCUIT.
2,509 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: MOTORCYCLE SPEED WOULD INCREASE AUTOMATICALLY WITHOUTANY ACTION ON THE PART OF THE DRIVER PRESENTING THE POTENTIAL FOR AN ACCIDENT.
Remedy: REPLACE CRUISE CONTROL MODULE.
89V069000 May 2, 1989
HARLEY-DAVIDSON XL SERIES (1989) — ELECTRICAL SYSTEM:12V/24V/48V BATTERY:CABLES
THE POSITIVE BATTERY CABLE COULD DEVELOP A SHORT CIRCUIT DUE TO EXCESSIVE WEAR AND CHAFING IF ROUTED IN A CERTAIN POSITION.
5,439 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: IF THIS CONDITION EXISTS, THE CABLE MIGHT OVERHEAT,POSSIBLY TO A DEGREE WHICH MIGHT CAUSE A VEHICLE FIRE.
Remedy: THE POSITIVE BATTERY CABLE WILL BE REPLACED ON ALL SUBJECT VEHICLES.
89V023000 Feb 17, 1989
HARLEY-DAVIDSON RLE (1988) — SERVICE BRAKES, HYDRAULIC
CURVED SPRING WASHERS OR ECCENTRIC WASHERS MAY HAVE BEEN OMITTED FROM SOME OF THE REAR BRAKE SIDE PLATE ASSEMBLIES.
201 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: THIS COULD RESULT IN DECREASED BRAKING PERFORMANCEWHICH COULD REDUCE STOPPING DISTANCE AND INCREASE THE POTENTIAL FOR AN ACIDENT.
Remedy: REPLACE SIDECAR REAR BRAKE BACKING PLATE ASSEMBLY.
88V177000 Nov 15, 1988
HARLEY-DAVIDSON 1340 (1986) — POWER TRAIN:MANUAL TRANSMISSION
THERE MAY BE STRUCTURAL INTEGRITY PROBLEMS WITH THE SHIFTER FORKS USED IN THE TRANSMISSIONS.
43,058 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: SHIFTER FORKS MIGHT FRACTURE, CAUSING THE TRANSMISSION TOMALFUNCTION, AND POSSIBLY CAUSE THE REAR WHEEL TO LOCK UP; THIS COULD RESULT INAN ACCIDENT.
Remedy: REPLACE THE SHIFTER FORKS IN THE TRANSMISSION.
88V111000 Jul 8, 1988
HARLEY-DAVIDSON FXSTS (1988) — SERVICE BRAKES, HYDRAULIC
FRONT BRAKE CALIPER IS SUBJECT TO LOOSEN.
846 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: THIS COULD RESULT IN FRONT WHEEL SEIZURE WITH POTENTIALFOR AN ACCIDENT.
Remedy: REPLACE THE UPPER BOLT ON THE BRAKE CALIPER; ALSO INSTALL A WASHER AND COTTER PIN TO FURTHER RESTRAIN MOVEMENT.
87V129000 Aug 14, 1987
CRACKS IN FRONT AND REAR WHEELS COULD DEVELOP AND CONTINUE THROUGH WHEEL SPOKES.
13,303 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: HUB AND RIM COULD SEPARATE CREATING HANDLING PROBLEMSWHICH COULD RESULT IN LOSS OF CONTROL.
Remedy: REPLACE WHEELS WITH DIFFERENT TESTED WHEELS.
86V153000 Nov 13, 1986
A PIECE OF GEAR COULD BREAK AT THE MAINSHAFT FIRST GEAR IN THE TRANSMISSION CASE. CONSEQUENCE OF DEFECT: IF GEAR TOOTH BECOMES LODGED BETWEEN TRANSMISSION GEARS, DRIVE TRAIN AND REAR WHEEL COULD LOCK UP POSSIBLY RESULTING IN AN ACCIDENT.
2,829 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Remedy: REPLACE GEAR WITH ONE THAT HAS BEEN PROVEN AND TESTED.
86V087000 Jul 9, 1986
HARLEY-DAVIDSON FLT SERIES (1986) — SUSPENSION:REAR
BOLTS IN PIVOT SHAFT THAT ATTACHES THE SWING ARM TO THE FRAME MAY NOT BE TORQUED TO SPECIFICATIONS. CONSEQUENCE OF DEFECT: BOLTS COULD LOSE ALL TORQUE AND VIBRATE FREE OF THE MOTORCYCLE, CAUSING A SEVERE HANDLING PROBLEM WHICH COULD RESULT IN LOSS OF CONTROL WHICH MAY ...
2,097 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Remedy: PROPERLY TORQUE SWING ARM PIVOT SHAFT BOLT.
86V041000 Mar 11, 1986
HARLEY-DAVIDSON FLST (1986) — POWER TRAIN:AUTOMATIC TRANSMISSION
TRANSMISSION MAGNETIC DRAIN PLUGS MAY HAVE BEEN BROKEN DURING ASSEMBLY. CONSEQUENCE OF DEFECT: THE BROKEN MAGNET MAY BECOME LODGED BETWEEN THE TRANSMISSION GEARS CAUSING THE TRANSMISSION TO LOCKUP. IF THE MOTORCYCLE IS OPERATING, THE REA...
4,164 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Remedy: REPLACE THE DRAIN PLUG WITH A SHORTER, NON INTERFERING MAGNETIC DRAIN PLUG.
84V056000 May 2, 1984
HARLEY-DAVIDSON XL SERIES (1984) — ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR
PARTS IN THE ALTERNATOR MAY BREAK OFF AND CAUSE THE ALTERNATOR TO STOP FUNCTIONING, WHICH WILL ALLOW THE VEHICLE TO OPERATE ONLY UNTIL THE BATTERY IS EXHAUSTED. ALSO, SHEARED ALTERNATOR MOUNTING BOLTS MAY CAUSE THE DRIVE TRAIN AND REAR WHEEL TO LOCK UP.
2,417 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Remedy: MOTORCYCLES WILL BE SERVICED TO CORRECT THE PROBLEM IN THE ALTERNATOR, WITHOUT CHARGE.
84V044000 Apr 4, 1984
HARLEY-DAVIDSON FLHTC (1983) — UNKNOWN OR OTHER
COMPONENT OF TWO-PIECE UPPER BRACE CLAMP WHICH HELPS TO ATTACH THE SIDECAR TO THE MOTORCYCLE FRAME CONTAINS CHEMICAL IMPURITIES IN THE CASTING AND WAS SUBJECTED TO IMPROPER HEAT TREATMENT DURING MANUFACTURING. UPPER BRACE CLAMP MAY FRACTURE.
114 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Remedy: UPPER BRACE CLAMPS WILL BE INSPECTED AND REPLACED WITHOUT CHARGE.
82V044000 May 4, 1982
HARLEY-DAVIDSON FXR SERIES (1982) — SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:CALIPER
THE REAR HYDRAULIC BRAKE SYSTEM MIGHT BE CAPABLE OF GENERATING EXCESSIVE HYDRAULIC PRESSURE WHICH COULD EXCEED THE BURST STRENGTH OF SOME OF THE REAR BRAKE CALIPERS. THIS COULD CAUSE CALIPER FRACTURE AND TOTAL LOSS OF REAR BRAKES.
11,714 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Remedy: DEALER WILL INSPECT AND MODIFY THE BRAKE SYSTEM AT NO COST TO OWNER.