Showing 207 recalls for HARLEY-DAVIDSON
VEHICLE DESCRIPTION: MOTORCYCLES. THE BANK SENSOR ANGLE SYSTEM CAN MALFUNCTION.
52,126 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THIS CONDITION COULD CAUSE THE ENGINE TO STALL OR QUIT WHEN RIDING.
Remedy: DEALERS WILL CORRECT THE BANK ANGLE SENSOR SYSTEM.
VEHICLE DESCRIPTION: MOTORCYCLES. THE FUEL TANK VENT SYSTEM CAN MALFUNCTION.
52,126 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THIS CONDITION COULD CAUSE THE ENGINE TO STALL OR QUIT WHEN RIDING.
Remedy: DEALERS WILL CORRECT THE FUEL TANK VENT SYSTEM.
VEHICLE DESCRIPTION: MOTORCYCLES. THESE MOTORCYCLES WERE BUILT WITH A FUEL TANK VENT FITTING THAT COULD BE PLUGGED ALLOWING THE CARBURETOR TO OVERFLOW FUEL.
10,241 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THIS COULD RESULT IN A FIRE.
Remedy: DEALERS WILL INSPECT THE FUEL TANK VENT FITTING AND, IF PLUGGED, WILL CORRECT THIS CONDITION.
VEHICLE DESCRIPTION: MOTORCYCLES. THESE SIDECARS WERE BUILT WITH AN AXLE THAT COULD BREAK.
316 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THIS COULD CAUSE A LOSS OF CONTROL OF THE MOTORCYCLE, RESULTING IN A CRASH.
Remedy: DEALERS WILL REPLACE THE AXLES ON THESE SIDECARS.
VEHICLE DESCRIPTION: MOTORCYCLES. THE OWNER MANUAL DOES NOT CONTAIN THE PROPER OWNER NOTIFICATION AS SPECIFIED IN 49 CFR PART 575.6.
116 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Remedy: OWNERS WILL BE PROVIDED WITH AN INSERT PAGE FOR THE OWNER'S MANUAL.
VEHICLE DESCRIPTION: MOTORCYCLES. THE MANUAL CHOKE LEVER IS NOT LABELED IN CONFORMANCE WITH REQUIREMENTS OF FMVSS NO. 123, "MOTORCYCLE CONTROLS AND DISPLAYS."
116 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Remedy: DEALERS WILL LABEL THE CHOKE LEVER.
VEHICLE DESCRIPTION: MOTORCYCLES. THE CERTIFICATION LABEL WAS OMITTED. THIS DOES NOT COMPLY WITH REQUIREMENTS OF FMVSS NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."
116 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: IF THE CORRECT TIRE INFORMATION IS NOT GIVEN, UNDERRATED TIRES COULD BE PLACED ON THE VEHICLE.
Remedy: DEALERS WILL INSTALL A CERTIFICATION LABEL ON AFFECTED MOTORCYCLES.
VEHICLE DESCRIPTION: MOTORCYCLES. THE BRAKE FLUID RESERVOIR IS NOT LABELED IN CONFORMANCE WITH REQUIREMENTS OF FMVSS NO. 122, "MOTORCYCLE BRAKE SYSTEMS."
116 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Remedy: DEALERS WILL LABEL THE BRAKE FLUID RESERVOIR.
EQUIPMENT DESCRIPTION: PART NOS. 66693-98 AND 66680-98 ARE USED ON 1984-1999 FXR MOTORCYCLES (EQUIPPED WITH MID-VEHICLE REAR BRAKE CONTROLS AND 1991-1998 FXD MOTORCYCLES (EQUIPPED WITH MID-VEHICLE REAR BRAKE CONTROLS). ON THESE MOTORCYCLES, THE REAR BRAKE PEDAL CAN COME IN CONTACT WITH THE BRACE SUPPORTS. PART NOS. 66686-98 AND 66704-98 ARE USED ON 1984-1999 FXST MOTORCYCLES (WITH FORWARD O...
1,831 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: THE REAR BRAKE PEDAL CAN COME IN CONTACT WITH THE BRACE SUPPORTS LIMITING THE TRAVEL OF THE REAR BRAKE PEDAL. THIS COULD CAUSE A REDUCTION IN OR LOSS OF BRAKE PERFORMANCE. ALSO, THE INSTRUCTION SHEET FOR THESE SUPPORTS LACKS INFORMATION REGARDING THE PROPER ROUTING OF THE REAR BRAKE RESERVOIR ...
Remedy: DEALERS WILL REMOVE THE RACE BRACE SUPPORT ON THE FXR AND FXD MOTORCYCLES. ON FXST MOTORCYCLES, DEALERS WILL INSPECT THE REAR BRAKE RESERVOIR HOSE FOR PROPER ROUTING AND REPLACE, IF REQUIRED.
VEHICLE DESCRIPTION: MOTORCYCLES. THE ENGINE CAM BOLT CAN LOSE ITS CLAMP LOAD AND/OR BREAK.
14,211 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THIS CONDITION CAN CAUSE THE ENGINE TO QUIT RUNNING WITH OR WITHOUT PRIOR WARNING. IN SOME INSTANCES, THE ENGINE COULD RUN ERRATICALLY BEFORE QUITTING.
Remedy: DEALERS WILL REPLACE THE ENGINE CAM BOLTS AND WASHERS.
VEHICLE DESCRIPTION: MOTORCYCLES. THE CERTIFICATION LABEL INCORRECTLY INDICATES THE FRONT TIRE SIZE AS 100/90-19 57H INSTEAD OF THE CORRET DESIGNATION MH90-21 56H. ALSO THE CERTIFICATION LABELS DO NOT CONTAIN THE CORRECT MODEL DESIGNATION. THIS DOES NOT MEET THE REQUIREMENTS OF FMVSS NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."
232 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: IF INCORRECT TIRE INFORMATION IS GIVEN, UNDERRATED TIRES COULD BE PLACED ON THE MOTORCYCLE CAUSING EXCESSIVE TIRE WEAR OR, IN EXTREME CASES, POSSIBLE TIRE BLOWOUTS.
Remedy: OWNERS WILL BE PROVIDED WITH NEW CERTIFICATION LABELS AND INSTALLATION INSTRUCTIONS. IF AN OWNER DESIRES, THEIR DEALER CAN INSTALL THE LABEL FOR THEM.
EQUIPMENT DESCRIPTION: CUSTOM HORN COVERS FOR USE ON 1992-1999 MOTORCYCLES WITH THE EXCEPTION OF XL 883 MODELS. ABRASION LEADING TO POSSIBLE FUEL LEAKAGE CAN OCCUR BETWEEN THE FUEL LINE AND THE ACCESSORY CUSTOM HORN COVER.
598 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN A FIRE.
Remedy: DEALERS WILL REMOVE THE ACCESSORY CUSTOM HORN COVER AND REPLACE IT WITH THE ORIGINAL EQUIPMENT HORN COVER. IF THE ORIGINAL HORN COVER IS NO LONGER AVAILABLE, IT WILL BE REPLACED. THE FUEL LINE WILL ALSO BE INSPECTED AND REPLACED, IF NECESSARY. OWNERS WILL BE REIMBURSED FOR THE COST OF THE ACCESSO...
EQUIPMENT DESCRIPTION: DETACHABLE BACK RESTS WHICH ARE AN ACCESSORY ITEM INSTALLED ON CERTAIN 1994 THROUGH 1999 MODEL MOTORCYCLES. THE BACK REST CAN BECOME DETACHED FROM ITS FRONT MOUNTS.
1,737 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THIS CAN CAUSE THE PASSENGER TO SHIFT HIS/HER POSITION POSSIBLY RESULTING IN PERSONAL INJURY AND/OR IMPEDE THE RIDER'S ABILITY TO CONTROL THE MOTORCYCLE.
Remedy: DEALERS WILL REPAIR THE MOUNTS ON THESE BACK RESTS.
VEHICLE DESCRIPTION: FL TOURING MOTORCYCLES. A LOSS OF ELECTRICAL POWER THROUGH THE IGNITION SWITCH CAN OCCUR DUE TO EXCESSIVE CURRENT AND OTHER FACTORS.
55,013 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THIS CONDITION CAN CAUSE THE ENGINE TO FAIL TO START, OPERATE ERRATICALLY, OR STALL.
Remedy: DEALERS WILL REPLACE THE IGNITION SWITCH/CIRCUIT BREAKER AND INSTALL A RELAY KIT.
VEHICLE DESCRIPTION: MOTORCYCLES. THE REAR BRAKE PEDAL ASSEMBLY MAY HAVE AN INADEQUATE WELD.
2,012 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THIS CONDITION CAN ALLOW THE LEVER HUB TO SEPARATE FROM THE MASTER CYLINDER LEVER WHICH WOULD AFFECT REAR BRAKE PERFORMANCE.
Remedy: DEALERS WILL PERFORM THE RECALL SERVICE ON THESE VEHICLES.
EQUIPMENT DESCRIPTION: MOTORCYCLE HALF HELMETS, PART NOS. 98070-97V, 98037-97V, 98038-97V, 98039-97V, 98072-97V, 98081-97V, AND 98082-97V. THESE HELMETS HAVE MISASSEMBLED RETENTION SYSTEMS.
6,575 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THIS CONDITION CAN ALLOW THE HELMET TO MOVE OUT OF POSITION ON THE USER'S HEAD.
Remedy: DEALERS WILL INSPECT THESE HELMETS AND, IF NECESSARY, WILL REPLACE THESE HELMETS.
THE EFFECTS OF REFORMULATED GASOLINE ALONG WITH CERTAIN USAGE OF THE FUEL SUPPLY VALVE AFFECTS THE SUPPLY OF GASOLINE TO THE CARBURETOR. THIS CONDITION REQUIRES TWO FACTORS: (1) THE USE OF REFORMULATED FUELS CONTAINING MBTE AND (2) STARTING THE MOTORCYCLE WITH THE FUEL VALVE HANDLE IN THE OFF POSITION.
176,515 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: THIS CONDITION CAN CAUSE THE FUEL FLOW TO BE UNPREDICTABLE THUS CAUSING THE ENGINE TO SHUT DOWN INCREASING THE RISK OF A MOTORCYCLE ACCIDENT.
Remedy: DEALERS THE REPLACE THE DIAPHRAGM IN THE FUEL VALVE.
THE SEAL ON THE REAR MASTER CYLINDER PISTON CAN MOVE OUT OF POSITION.
251 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: THIS CONDITION CAN RESULT IN A LOSS OF REAR BRAKING PERFORMANCE INCREASING THE POTENTIAL FOR A VEHICLE ACCIDENT.
Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE REAR BRAKE MASTER CYLINDER.
THE AIR CLEANER BAFFLE PLATE CAN DETACH AND LODGE IN THE THROAT OF THE CARBURETOR.
1,558 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: THIS CONDITION CAN IMPEDE THE ABILITY OF THE THROTTLEPLATE TO RETURN TO THE IDLE POSITION INCREASING THE POTENTIAL FOR A VEHICLEACCIDENT OR LOSS OF CONTROL OF THE MOTORCYCLE.
Remedy: DEALERS WILL REPLACE THE AIR CLEANER FILTER ON THE AFFECTED MOTORCYCLES. IF OWNERS HAVE PURCHASED A FILTER AND HAVE NOT INSTALLED IT ON THEIR MOTORCYCLES, THEY CAN RETURN THE FILTER FOR A REPLACEMENT OR A REFUND OF THEIR MONEY.
THE WELDS USED TO HOLD THE MAIN FOLDING HINGE TO THE SIDE FRAME MEMBERS WERE EITHER OMITTED OR TEMPORARY TACK WELDS RATHER THAN COMPLETE WELDS WERE USED.
768 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: THE REAR HINGE CAN SEPARATE FROM THE REAR FRAME CAUSING THE FRAME TO CONTACT THE ROAD SURFACE WHILE THE TRAILER IS TOWED AND CARRYING A MOTORCYCLE.
Remedy: DEALERS WILL INSPECT THE WELD AND, IF NOT FULLY WELDED, IT WILL BE CLEANED, PREPARED, CORRECTLY WELDED, AND REPAINTED.
THE COMPONENTS WITHIN THE RIGHT-HAND SWITCH ASSEMBLY MAY GENERATE HEAT, WHICH IS CONDUCTED BY THE METAL THROTTLE GUIDE TUBES, SUFFICIENT TO MELT THE INTERLINER BETWEEN THE CABLE HOUSING AND THE THROTTLE CABLE, THUS RESTRICTING THE MOVEMENT OF THE THROTTLE CABLE.
4,038 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: RESTRICTION OF THE THROTTLE CABLE MOVEMENT MAY CAUSE THETHROTTLE TO BIND, WHICH MAY RESULT IN LOSS OF VEHICLE CONTROL AND AN ACCIDENT.
Remedy: REPAIR THE THROTTLE CABLE.
THE FRONT FENDER RETENTION BOLTS DO NOT MEET THE PROPER HARDNESS SPECIFICATIONS AND MAY FAIL.
1,077 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: SHOULD THESE BOLTS FAIL, THE FRONT FENDER COULD COME INCONTACT WITH THE FRONT TIRE CAUSING DIFFICULTY IN CONTROLLING THE VEHICLE, WHICHCOULD RESULT IN AN ACCIDENT.
Remedy: DEALERS WILL REPLACE THE FRONT FENDER RETENTION BOLTS.
THE SCREWS ISSUED IN A KIT TO MOUNT THE FENDER AND AN ACCESSORY FRONT BUMPER ONTO THE MOTORCYCLES CAN BREAK, CAUSING THE FENDER AND BUMPER TO LOOSEN AND POSSIBLY CONTACT THE FRONT TIRE.
715 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: CONTACT BETWEEN THE FENDER AND BUMPER AND THE FRONTTIRE MAY RESULT IN TIRE FAILURE AND POSSIBLE LOSS OF VEHICLE CONTROL.
Remedy: REPLACE THE SCREWS IN THE KITS WHICH ARE LOCATED AT DEALERSHIPS. OWNERS OF INSTALLED KITS WILL BE NOTIFIED TO HAVE THE MOUNTING SCREWS REPLACED.
THE STARTER RELAY MAY SHORT CIRCUIT WHEN THE VEHICLE IS PARKED.
77,407 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: THE SHORT CIRCUIT IN THE STARTER RELAY MAY DEVELOP ENOUGHHEAT TO CAUSE A FIRE IN THE RELAY, OTHER PARTS OF THE MOTORCYCLE, AND OTHERITEMS IN THE SURROUNDING AREA.
Remedy: REPLACE THE STARTER RELAY.
THE FUEL INLET NEEDLE DOES NOT SEAL PROPERLY AGAINST THE FUEL INLET SEAT.
66,046 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: THE FUEL OVERFLOW SYSTEM ALLOWS FUEL TO LEAK ONTO THEGROUND, WHICH COULD RESULT IN A FIRE IF EXPOSED TO A SOURCE OF IGNITION.
Remedy: REPLACE THE FUEL INLET NEEDLE.
SCREWS (PART NUMBER 3655) USED TO MOUNT THE FRONT WHEEL BRAKE DISC, THE JIFFY STAND SPRING, AND FRONT WHEEL CAP, DO NOT MEET HARLEY- DAVIDSON'S STRENGTH REQUIREMENTS AND MAY BREAK DURING VEHICLE OPERATION.
4,272 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: IF THE SCREW USED TO MOUNT THE FRONT WHEEL BRAKE DISCSBREAKS, THE FRONT BRAKE WILL BE INOPERATIVE, INCREASING STOPPING DISTANCES WHICHMAY RESULT IN AN ACCIDENT. BREAKAGE OF THE SCREWS FOR MOUNTING THE JIFFY STANDSPRING WILL CAUSE THE STAND TO EXTEND, WHICH MAY CAUSE LOSS OF VEHICLE CONTROLDURING A T...
Remedy: REPLACE PART 3655 WITH STRONGER SCREWS.
THE POSITIVE BATTERY CABLES INSTALLED AS PART OF HARLEY- DAVIDSON'S PREVIOUS RECALL 077 (NHTSA RECALL 92V011000) CAN FAIL IN SERVICE.
6,838 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: FAILURE OF THE POSITIVE BATTERY CABLE RESULTS IN LOSS OFELECTRICAL SYSTEM FUNCTIONS OF IGNITION, LIGHTS, AND ACCESSORIES.
Remedy: INSTALL NEW REPLACEMENT BATTERY CABLES.
THE FUEL TANK LEAKED AS A RESULT OF IMPACT TESTING PERFORMED BY HARLEY-DAVIDSON.
29,986 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: SPILLED FUEL CAN IGNITE WHEN EXPOSED TO A SOURCE OFIGNITION.
Remedy: REPAIR THE MOTORCYCLES TO AVOID THE FUEL SPILLAGE CONDITION.
THE POSITIVE BATTERY CABLE CAN CHAFE BECAUSE OF ITS PROXIMITY TO THE OIL TANK, CAUSING A SHORT CIRCUIT IF THE CABLE SHOULD GROUND.
34,693 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: THE HEAT FROM A SHORT CIRCUIT COULD RESULT IN A VEHICLEFIRE.
Remedy: REPLACE THE POSTIVE BATTERY CABLE.
TURN SIGNAL CONTROL MODULES MAY CONTINUE TO FLASH IN THE PRESENCE OF A NON-FUNCTIONING TURN SIGNAL LAMP WHICH IS NONCONFORMANCE TO FMVSS 108.
19,950 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: DRIVER WOULD NOT BE AWARE THAT TURN SIGNAL LAMP IS NOTFLASHING. OTHER DRIVERS WOULD NOT BE WARNED WHEN THE MOTORCYCLE WAS CHANGINGLANES OR MAKING A TURN, AND COULD RESULT IN AN ACCIDENT.
Remedy: REPLACE TURN SIGNAL CONTROL MODULE, AS NECESSARY.
FRICTION PAD SEPARATES FROM THE BACKING PLATE AND SUBSEQUENTLY FROM THE FRONT OR REAR BRAKE CALIPER ASSEMBLY.
8,405 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: SEPARATION OF THE FRICTION PAD MAY CAUSE A REDUCTION INSTOPPING ABILITY, WHICH MAY RESULT IN AN ACCIDENT.
Remedy: REPLACE FRICTION PADS.
MALFUNCTIONING 30 AMP CIRCUIT BREAKERS DURING OPERATION CAN RESULT IN DISRUPTION OF THE ELECTRICAL SYSTEM, INCLUDING LIGHTS, IGNITION, AND ACCESSORIES WITHOUT PRIOR WARNING.
61,386 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: DISRUPTION OF THE ELECTRICAL SYSTEM RESULTS IN LOSS OFHEADLIGHTS AND STOPLIGHTS, MAKING VEHICLE LESS VISIBLE AND INCREASING ACCIDENTPOTENTIAL OF THE RIDER.
Remedy: REPLACE 30 AMP CIRCUIT BREAKER.
A SHORT CIRCUIT COULD DEVELOP DUE TO POSSIBLE CHAFING WHERE THE BATTERY CABLE IS CLOSE TO THE EVAPORATIVE EMISSIONS CONTROL SYSTEM.
1,914 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: BATTERY CABLE MIGHT OVERHEAT AND RESULT IN A FIRE.
Remedy: REPLACE BATTERY CABLE AND OTHER APPROPRIATE PARTS.
THE UPPER MOUNTING BOLT FOR FRONT BRAKE CALIPER(S) MIGHT FRACTURE WHILE IN USE.
42,321 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: THE FRONT BRAKE SYSTEM WILL REMAIN FUNCTIONAL, HOWEVER,THE BOLT'S MATING THREADED BUSHING CAN GRADUALLY MOVE OUT OF POSITION FAR ENOUGHFOR THE BUSHING TO CONTACT SPOKES ON THE MOTORCYCLE'S FRONT WHEEL. FRONT WHEELLOCKUP COULD OCCUR AND RESULT IN AN ACCIDENT.
Remedy: REPLACE UPPER CALIPER MOUNTING BOLTS.
RIGHT SIDE FOOTREST MOUNTS MAY FRACTURE IF SUBJECTED TO HEAVY IMPACT LOADS, SUCH AS WHEN A PARKED MOTORCYCLE FALLS ON ITS RIGHT SIDE.
3,269 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: SUCH FRACTURES MIGHT RESULT IN LOSS OF RIGHT SIDEFOOTREST AND WILL HINDER THE ABILITY OF THE RIDER TO CONTROL THE FUNCTION OF THE REAR BRAKES.
Remedy: REPLACE RIGHT SIDE FOOTREST MOUNT.
IF THE WIRING OF CRUISE CONTROL SYSTEM BECOMES WET WHILE ENGAGED, THERE IS A POSSIBILITY OF CREATING A SHORT CIRCUIT AND CRUISE CONTROL MALFUNCTION.
404 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: THIS COULD CAUSE THE SPEED TO BEGIN INCREASINGAUTOMATICALLY WITH POTENTIAL FOR LOSS OF CONTROL AND AN ACCIDENT.
Remedy: REPLACE CRUISE CONTROL MODULE.
WIREFORM THAT SECURES RUBBER GROMMETS, WHICH SERVE AS A ROUTING GUIDE FOR THE POSITIVE BATTERY CABLE, MAY NOT MEET SPECIFICATIONS.
3,268 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: WIREFORMS COULD CHAFE THE POSITIVE BATTERY CABLE ANDCAUSE A SHORT CIRCUIT TO THE MOTORCYCLE CHASSIS DURING OPERATION.
Remedy: REPLACE POSITIVE BATTERY CABLE WIREFORM WITH WIREFORM THAT THAT MEETS SPECIFICATIONS.
A FATIGUE CRACK IN THE REAR BRAKE LINE ASSEMBLY COULD DEVELOP.
12,422 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: THIS COULD RESULT IN LOSS OF BRAKE FLUID AND LOSS OF REARBRAKE OPERATION WHICH WOULD REDUCE STOPPING ABILITY AND INCREASE POTENTIAL FORAN ACCIDENT.
Remedy: INSTALL REPLACEMENT REAR BRAKE LINE COMPONENTS.
CRUISE CONTROL SYSTEM IS SUSCEPTIBLE TO WATER CONTAMINATION AND, IF IT BECOMES WET WHILE IN USE, COULD CREATE A SHORT CIRCUIT.
2,509 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: MOTORCYCLE SPEED WOULD INCREASE AUTOMATICALLY WITHOUTANY ACTION ON THE PART OF THE DRIVER PRESENTING THE POTENTIAL FOR AN ACCIDENT.
Remedy: REPLACE CRUISE CONTROL MODULE.
THE POSITIVE BATTERY CABLE COULD DEVELOP A SHORT CIRCUIT DUE TO EXCESSIVE WEAR AND CHAFING IF ROUTED IN A CERTAIN POSITION.
5,439 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: IF THIS CONDITION EXISTS, THE CABLE MIGHT OVERHEAT,POSSIBLY TO A DEGREE WHICH MIGHT CAUSE A VEHICLE FIRE.
Remedy: THE POSITIVE BATTERY CABLE WILL BE REPLACED ON ALL SUBJECT VEHICLES.
CURVED SPRING WASHERS OR ECCENTRIC WASHERS MAY HAVE BEEN OMITTED FROM SOME OF THE REAR BRAKE SIDE PLATE ASSEMBLIES.
201 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: THIS COULD RESULT IN DECREASED BRAKING PERFORMANCEWHICH COULD REDUCE STOPPING DISTANCE AND INCREASE THE POTENTIAL FOR AN ACIDENT.
Remedy: REPLACE SIDECAR REAR BRAKE BACKING PLATE ASSEMBLY.
THERE MAY BE STRUCTURAL INTEGRITY PROBLEMS WITH THE SHIFTER FORKS USED IN THE TRANSMISSIONS.
43,058 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: SHIFTER FORKS MIGHT FRACTURE, CAUSING THE TRANSMISSION TOMALFUNCTION, AND POSSIBLY CAUSE THE REAR WHEEL TO LOCK UP; THIS COULD RESULT INAN ACCIDENT.
Remedy: REPLACE THE SHIFTER FORKS IN THE TRANSMISSION.
FRONT BRAKE CALIPER IS SUBJECT TO LOOSEN.
846 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: THIS COULD RESULT IN FRONT WHEEL SEIZURE WITH POTENTIALFOR AN ACCIDENT.
Remedy: REPLACE THE UPPER BOLT ON THE BRAKE CALIPER; ALSO INSTALL A WASHER AND COTTER PIN TO FURTHER RESTRAIN MOVEMENT.
CRACKS IN FRONT AND REAR WHEELS COULD DEVELOP AND CONTINUE THROUGH WHEEL SPOKES.
13,303 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: HUB AND RIM COULD SEPARATE CREATING HANDLING PROBLEMSWHICH COULD RESULT IN LOSS OF CONTROL.
Remedy: REPLACE WHEELS WITH DIFFERENT TESTED WHEELS.
A PIECE OF GEAR COULD BREAK AT THE MAINSHAFT FIRST GEAR IN THE TRANSMISSION CASE. CONSEQUENCE OF DEFECT: IF GEAR TOOTH BECOMES LODGED BETWEEN TRANSMISSION GEARS, DRIVE TRAIN AND REAR WHEEL COULD LOCK UP POSSIBLY RESULTING IN AN ACCIDENT.
2,829 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Remedy: REPLACE GEAR WITH ONE THAT HAS BEEN PROVEN AND TESTED.
BOLTS IN PIVOT SHAFT THAT ATTACHES THE SWING ARM TO THE FRAME MAY NOT BE TORQUED TO SPECIFICATIONS. CONSEQUENCE OF DEFECT: BOLTS COULD LOSE ALL TORQUE AND VIBRATE FREE OF THE MOTORCYCLE, CAUSING A SEVERE HANDLING PROBLEM WHICH COULD RESULT IN LOSS OF CONTROL WHICH MAY ...
2,097 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Remedy: PROPERLY TORQUE SWING ARM PIVOT SHAFT BOLT.
TRANSMISSION MAGNETIC DRAIN PLUGS MAY HAVE BEEN BROKEN DURING ASSEMBLY. CONSEQUENCE OF DEFECT: THE BROKEN MAGNET MAY BECOME LODGED BETWEEN THE TRANSMISSION GEARS CAUSING THE TRANSMISSION TO LOCKUP. IF THE MOTORCYCLE IS OPERATING, THE REA...
4,164 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Remedy: REPLACE THE DRAIN PLUG WITH A SHORTER, NON INTERFERING MAGNETIC DRAIN PLUG.
PARTS IN THE ALTERNATOR MAY BREAK OFF AND CAUSE THE ALTERNATOR TO STOP FUNCTIONING, WHICH WILL ALLOW THE VEHICLE TO OPERATE ONLY UNTIL THE BATTERY IS EXHAUSTED. ALSO, SHEARED ALTERNATOR MOUNTING BOLTS MAY CAUSE THE DRIVE TRAIN AND REAR WHEEL TO LOCK UP.
2,417 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Remedy: MOTORCYCLES WILL BE SERVICED TO CORRECT THE PROBLEM IN THE ALTERNATOR, WITHOUT CHARGE.
COMPONENT OF TWO-PIECE UPPER BRACE CLAMP WHICH HELPS TO ATTACH THE SIDECAR TO THE MOTORCYCLE FRAME CONTAINS CHEMICAL IMPURITIES IN THE CASTING AND WAS SUBJECTED TO IMPROPER HEAT TREATMENT DURING MANUFACTURING. UPPER BRACE CLAMP MAY FRACTURE.
114 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Remedy: UPPER BRACE CLAMPS WILL BE INSPECTED AND REPLACED WITHOUT CHARGE.
THE REAR HYDRAULIC BRAKE SYSTEM MIGHT BE CAPABLE OF GENERATING EXCESSIVE HYDRAULIC PRESSURE WHICH COULD EXCEED THE BURST STRENGTH OF SOME OF THE REAR BRAKE CALIPERS. THIS COULD CAUSE CALIPER FRACTURE AND TOTAL LOSS OF REAR BRAKES.
11,714 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Remedy: DEALER WILL INSPECT AND MODIFY THE BRAKE SYSTEM AT NO COST TO OWNER.