NHTSA Campaign 96V204000

FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM

Issued by HARLEY-DAVIDSON MOTOR CO. · Reported Oct 22, 1996 · 176,515 vehicles affected

What's wrong

THE EFFECTS OF REFORMULATED GASOLINE ALONG WITH CERTAIN USAGE OF THE FUEL SUPPLY VALVE AFFECTS THE SUPPLY OF GASOLINE TO THE CARBURETOR. THIS CONDITION REQUIRES TWO FACTORS: (1) THE USE OF REFORMULATED FUELS CONTAINING MBTE AND (2) STARTING THE MOTORCYCLE WITH THE FUEL VALVE HANDLE IN THE OFF POSITION.

Consequence

THIS CONDITION CAN CAUSE THE FUEL FLOW TO BE UNPREDICTABLE THUS CAUSING THE ENGINE TO SHUT DOWN INCREASING THE RISK OF A MOTORCYCLE ACCIDENT.

Remedy

DEALERS THE REPLACE THE DIAPHRAGM IN THE FUEL VALVE.

Vehicles affected by this recall

Make Model Year Units
HARLEY-DAVIDSON FL 1994 176,515
HARLEY-DAVIDSON FL 1995 176,515
HARLEY-DAVIDSON FL 1996 176,515
HARLEY-DAVIDSON FL 1997 176,515
HARLEY-DAVIDSON FX 1995 176,515
HARLEY-DAVIDSON FX 1996 176,515
HARLEY-DAVIDSON FX 1997 176,515
HARLEY-DAVIDSON SOFTAIL 1995 176,515
HARLEY-DAVIDSON SOFTAIL 1996 176,515
HARLEY-DAVIDSON SOFTAIL 1997 176,515
HARLEY-DAVIDSON XL 1995 176,515
HARLEY-DAVIDSON XL 1996 176,515
HARLEY-DAVIDSON XL 1997 176,515

Source: NHTSA Campaign 96V204000 on nhtsa.gov. To check the current repair status for a specific vehicle, use our free VIN decoder.