Vehicle Safety Recalls

Search 30,039 NHTSA recall campaigns covering every vehicle sold in the United States since 1966.

30,039 Recall Campaigns
24,137 Vehicle Models
233 Vehicle Makes
1966–2026 Year Range

What is a vehicle safety recall?

A vehicle safety recall is issued when a manufacturer or the National Highway Traffic Safety Administration (NHTSA) determines that a defect in a motor vehicle creates an unreasonable risk to safety, or that the vehicle fails to meet a federal motor vehicle safety standard. Once a recall is issued, the manufacturer is required by federal law (49 U.S.C. § 30120) to repair, replace, or refund the vehicle without charge to the owner. The repair obligation lasts at least 15 years from the date the vehicle was first sold, regardless of mileage, ownership history, or warranty status.

The list below contains every recall campaign in NHTSA's official database — over 30,039 campaigns covering tens of millions of individual vehicles dating back to 1966. Each entry includes the official NHTSA campaign number (used to schedule the repair at any franchised dealer), the affected component, the defect description, the consequence of the failure, and the manufacturer's remedy. You can filter by make, model year, or keyword. To check whether a specific vehicle has an open recall, use the VIN lookup; to read every recall ever issued for a particular brand, use browse by make.

How to read a recall entry

Each recall card on this page surfaces the four pieces of information that matter most to vehicle owners:

  • Component. The system or part affected by the defect — brakes, airbags, fuel system, electrical, etc. NHTSA uses a standardized component taxonomy.
  • Summary. Plain-English description of the defect and what is expected to fail.
  • Consequence. The actual safety risk — fire, loss of brakes, airbag rupture, sudden stalling. This is the most important field for understanding severity.
  • Remedy. What the dealer will do to fix the vehicle. This tells you how long the repair will take and whether parts are likely to be available.

A small share of recalls — typically less than 3 percent — also carry severity flags such as "Park Outside" or "Do Not Drive." When a recall has one of these flags, NHTSA is recommending that owners take additional precautions until the repair is performed. Park Outside means the defect can ignite a fire even when the vehicle is parked; Do Not Drive means the failure mode is severe enough that NHTSA cannot recommend continuing to operate the vehicle. We have a deeper explainer at Understanding Recall Severity.

Where this data comes from

This page is built on NHTSA's recall flat-file database, which we re-import on the first day of every month. Each individual recall record is sourced directly from NHTSA's public files — we don't paraphrase, summarize, or alter the official descriptions. The summaries you see are the manufacturer's own filings as submitted to NHTSA, lightly reformatted for readability. For the most current status of any specific VIN, the authoritative source is nhtsa.gov/recalls; this page is most useful for browsing patterns across models and years rather than checking the status of one specific car.

Read more from our blog

How to Check If Your Car Has an Open Recall › What to Do If Your Car Is Recalled › Why Recall Repairs Are Always Free › Used Car: 7 Recall Checks to Run First › The Takata Airbag Recall: Full Story › All Articles ›
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Showing 207 recalls for HARLEY-DAVIDSON

13E025000 May 14, 2013
HARLEY-DAVIDSON HYBRID C/C HALF HELMET — EQUIPMENT:MOTORCYCLE:HELMETS
KBC America, Inc. (KBC) is recalling certain Harley-Davidson Hybrid C/C Half Motorcycle Helmets, sizes L, XL, and XXL manufactured in March 2011. During testing, the affected helmets failed to conform to the impact attenuation and penetration requirements of Federal Motor Vehicle Safety Standard No. 218, "Motorcycle Helmets."
456 vehicles affected Manufacturer: KBC America, Inc.
Consequence: By wearing a noncompliant helmet, the user may not be adequately protected in the event of a crash, increasing the risk of personal injury.
Remedy: Owners will be offered a full refund. The recall began on June 5, 2013. Customers may contact harley-Davidson Motor Company at 1-800-258-2464 or KBC at 1-818-526-7771.
12V503000 Oct 18, 2012
Harley-Davidson Motor Company (Harley-Davidson) is recalling all model year 2012 and certain model year 2013 VRSCDX motorcycles manufactured from June 14, 2011, through August 1, 2012. The license plate bracket assembly's mounting screws may loosen and the assembly may separate from the rear fender. This condition may lead to contact with the rear tire which could cause the license plate bracket...
2,798 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: If the license plate bracket contact with the rear brake line remains undetected, it may affect rear brake performance, increasing the risk of a crash, which could lead to injury or death of the rider.
Remedy: Harley-Davidson will notify owners, and dealers will inspect and repair any affected motorcycles free of charge. The safety recall began on November 6, 2012. Owners may contact Harley-Davidson at 1-414-343-4056.
11V506000 Oct 19, 2011
HARLEY-DAVIDSON FLHP (2009) — EXTERIOR LIGHTING:BRAKE LIGHTS:SWITCH
HARLEY-DAVIDSON IS RECALLING CERTAIN MODEL YEAR 2009-2012 TOURING, CVO TOURING AND TRIKE VEHICLES MANUFACTURED FROM JUNE 6, 2008, THROUGH SEPTEMBER 16, 2011. SEE THE ABOVE LIST FOR THE MODELS INCLUDED IN THE RECALL. THE REAR BRAKE LIGHT SWITCH MAY BE EXPOSED TO EXCESSIVE HEAT FROM THE EXHAUST SYSTEM.
250,757 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THE EXCESSIVE HEAT MAY CAUSE THE SWITCH TO NOT ACTIVATE THE BRAKE LAMP OR ACTIVATE THE BRAKE LAMP WHEN NO BRAKE IS APPLIED AND/OR CAUSE A BRAKE FLUID LEAK AT THE BRAKE LIGHT SWITCH, AFFECTING REAR BRAKE PERFORMANCE. EITHER CONDITION MAY INCREASE THE RISK OF A CRASH.
Remedy: HARLEY-DAVIDSON WILL NOTIFY OWNERS, AND DEALERS WILL A INSTALL A REAR BRAKE LIGHT SWITCH KIT, FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN DURING OCTOBER 31, 2011. OWNERS MAY CONTACT HARLEY-DAVIDSON AT 1-414-343-4056.
11V037000 Jan 31, 2011
HARLEY-DAVIDSON SOFTAIL (2011) — ENGINE AND ENGINE COOLING:ENGINE
HARLEY-DAVIDSON IS RECALLING CERTAIN MODEL YEAR 2011 SOFTAIL MOTORCYCLES MANUFACTURED FROM JUNE 7, 2010 THROUGH OCTOBER 8, 2010. THE BODY CONTROL MODULES (BCM) INSTALLED ON THESE MOTORCYCLES (PART NUMBERS 69991-11 AND 69993-11) HAVE A CASE THAT MAY NOT HAVE BEEN PROPERLY SEALED DURING PRODUCTION. AN IMPROPER SEAL MAY ALLOW WATER INTRUSION INTO THE BCM WHICH MAY CAUSE ENGINE STALL.
6,964 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: AN ENGINE STALL WHILE IN TRAFFIC CAN RESULT IN A CRASH, WHICH COULD LEAD TO INJURY OR DEATH TO THE RIDER.
Remedy: HARLEY-DAVIDSON WILL NOTIFY OWNERS AND DEALERS WILL REPLACE THE BCM FREE OF CHARGE. THE SAFETY RECALL BEGAN ON FEBRUARY 21, 2011. OWNERS MAY CONTACT HARLEY-DAVIDSON AT 1-414-343-4056.
11E005000 Jan 31, 2011
HARLEY-DAVIDSON IS RECALLING CERTAIN ACCESSORY SECURITY SYSTEM KITS SOLD AS PART NUMBER 41000021 FOR INSTALLATION ON MODEL YEAR 2011 SOFTAIL MOTORCYCLES. THESE ACCESSORY KITS CONTAIN BODY CONTROL MODULE (BCM) PART NUMBER 69993-11. THE BCM HAS A CASE THAT MAY NOT HAVE BEEN PROPERLY SEALED DURING PRODUCTION. AN IMPROPER SEAL MAY ALLOW WATER INTRUSION INTO THE BCM WHICH MAY CAUSE ENGINE STALL.
805 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: AN ENGINE STALL WHILE IN TRAFFIC CAN RESULT IN A CRASH, WHICH COULD LEAD TO INJURY OR DEATH TO THE RIDER.
Remedy: HARLEY-DAVIDSON WILL NOTIFY OWNERS AND DEALERS WILL REPLACE THE BCM FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN ON OR ABOUT FEBRUARY 21, 2011. OWNERS MAY CONTACT HARLEY-DAVIDSON AT 1-414-343-4056.
10V329000 Jul 20, 2010
HARLEY-DAVIDSON FXDF (2010) — STRUCTURE:BODY
HARLEY-DAVIDSON IS RECALLING CERTAIN MODEL YEAR 2010 FXDF MOTORCYCLES WITH FORK LEG ASSEMBLIES (LH P/N 48622-08, RH P/N 48623-08) MANUFACTURED FROM JANUARY 29 THROUGH FEBRUARY 9, 2010. THESE FORK LEG ASSEMBLIES MAY HAVE BEEN INCORRECTLY ASSEMBLED USING THE WRONG SPRINGS.
70 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: MOTORCYCLES CONTAINING THE WRONG SPRINGS WILL HAVE REDUCED SUSPENSION EFFECTIVENESS WHICH MAY RESULT IN REDUCED TRACTION ON IRREGULAR ROAD SURFACES, AND WILL ALSO HAVE A DIFFERENT LEAN ANGLE WHEN PARKED ON THE SIDE STAND, POSSIBLY AFFECTING PARKING STABILITY. THIS CONDITION MAY INCREASE THE RISK OF...
Remedy: HARLEY-DAVIDSON WILL NOTIFY OWNERS AND DEALERS WILL REPAIR THE AFFECTED MOTORCYCLES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JULY 26, 2010. OWNERS MAY CONTACT HARLEY-DAVIDSON AT 1-414-343-4056.
10E011000 Apr 8, 2010
HARLEY-DAVIDSON HAS NOTIFIED NHTSA ABOUT A DEFECT IN CERTAIN CAM BUCKLE TIE-DOWN KITS SOLD AS AFTERMARKET ACCESSORIES, P/NOS. 94690-10 AND 94665-10. THE STRAPS MAY SLIP AT LESS THAN THE RATED 1200 LB LOAD SPECIFICATION.
1,020 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THIS MAY ALLOW UNEXPECTED SHIFT OR MOVEMENT OF A LOAD BEING SECURED BY THE TIE DOWN STRAPS, WHICH MAY INCREASE THE RISK OF SERIOUS INJURY OR DEATH.
Remedy: HARLEY-DAVIDSON WILL NOTIFY OWNERS THROUGH ITS DEALER NETWORK AND WILL OFFER A FULL REFUND FOR THE RETURN OF THE DEFECTIVE STRAPS. THE SAFETY RECALL BEGAN ON APRIL 13, 2010. OWNERS MAY CONTACT HARLEY-DAVIDSON AT 1-414-343-4056.
09V457000 Dec 1, 2009
HARLEY-DAVIDSON FLHP (2009) — FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:MOUNTING
HARLEY-DAVIDSON IS RECALLING CERTAIN MODEL YEAR 2009 AND 2010 TOURING FAMILY MOTORCYCLES, INCLUDING CVO TOURING AND TRIKE PRODUCTS, MANUFACTURED FROM JUNE 6, 2008 THROUGH NOVEMBER 19, 2009. THE FRONT FUEL TANK MOUNTS MAY DISTORT IN REACTION TO SEVERE FRAME DAMAGE FROM A FRONTAL COLLISION. THIS CONDITION MAY CAUSE A FUEL LEAK AT THE WELD OF THE FRONT BRACKET TO THE TUNNEL.
111,569 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: A FUEL LEAK IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE, WHICH COULD LEAD TO INJURY OR DEATH TO THE RIDER.
Remedy: DEALERS WILL INSTALL A LEFT AND RIGHT BRACE, WHICH ARE INTENDED TO REDUCE FRONT MOUNT DISTORTION DURING CERTAIN CRASH CONDITIONS. THIS REPAIR WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON DECEMBER 11, 2009. OWNERS MAY CONTACT HARLEY-DAVIDSON AT 1-414-343-4056.
09V267000 Jul 10, 2009
HARLEY DAVIDSON IS RECALLING 1,759 MY 2009 FLTRSE3 MOTORCYCLES EQUIPPED WITH BLADE REAR WHEEL ACCESSORY KITS. SOME WHEELS WITHIN THE SUBJECT POPULATION UNDERWENT A SECONDARY HEAT TREATMENT PROCESS. AS A RESULT OF THIS SECONDARY HEAT TREATMENT, THESE WHEELS MAY HAVE A CRACK.
1,759 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: IF A CRACK IS PRESENT, IT COULD RESULT IN WHEEL FAILURE DURING USE, POSSIBLY LEADING TO A CRASH, WHICH COULD RESULT IN INJURY OR DEATH OF THE RIDER.
Remedy: DEALERS WILL REMOVE THE REAR WHEEL AND INSPECT THE MANUFACTURER'S CODE. WHEELS WITH THE CODES THAT INDICATE THAT THEY UNDERWENT A SECONDARY HEAT TREATMENT PROCESS WILL BE REPLACED. WHEELS THAT DO NOT HAVE THE SUSPECT CODE WILL BE RE-INSTALLED. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE R...
09V211000 Jun 10, 2009
HARLEY-DAVIDSON FLSTSB (2008) — SERVICE BRAKES, HYDRAULIC
HARLEY DAVIDSON IS RECALLING 11,005 FLSTSB, FXSTSSE2, AND FXSTSSE3 MY 2008 AND 2009 MOTORCYCLES. THE ACORN STUD AT THE BRAKE REACTION LINK MAY FALL OUT DURING USE.
11,005 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: IF THIS OCCURS, THE FRONT BRAKE AND FENDER ASSEMBLY WOULD NO LONGER BE ADEQUATELY RETAINED. THIS CONDITION COULD LEAD TO A CRASH AND POTENTIAL INJURY TO OR DEATH OF THE RIDER.
Remedy: DEALERS WILL REPLACE THE EXISTING ACORN STUD WITH A NEW ACORN STUD AND RETAINING CLIP. THE RECALL BEGAN ON JUNE 2009. OWNERS MAY CONTACT HARLEY DAVIDSON AT 1-414-343-4056.
09E007000 Feb 19, 2009
HARLEY-DAVIDSON LED TURN SIGNAL KIT (2002) — EXTERIOR LIGHTING:TURN SIGNAL
HARLEY-DAVIDSON IS RECALLING 97 LED TURN SIGNAL MOUNTING KITS, P/NOS. 69951-08 (BLACK) AND 69593-08 (CHROME), FOR INSTALLATION ON MY 2002 THROUGH 2009 VRSC MODEL MOTORCYCLES (EXCLUDING VRSCF MODEL). DUE TO THE DESIGN OF THE MOUNTING BRACKET, P/NO. 70497-08, WHICH SECURES THE LED TURN SIGNAL CONTROLLER TO THE MOTORCYCLE FRAME, THE CONTROLLER MAY COME IN CONTACT WITH THE OIL FILTER.
97 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: OVER TIME, THIS CONTACT CAN LEAD TO A HOLE IN THE OIL FILTER AND ALLOW EXCESSIVE OIL TO GET ON THE REAR TIRE, CAUSING A LOSS OF TRACTION, POSSIBLY LEADING TO A CRASH AND POTENTIAL INJURY OR DEATH.
Remedy: HARLEY-DAVIDSON WILL NOTIFY OWNERS AND WILL REMOVE AND REPLACE THE EXISTING BRACKET WITH A NEW BRACKET, P/NO. 70497-08A, FREE OF CHARGE. THE RECALL BEGAN ON MARCH 26, 2009. OWNERS MAY CONTACT HARLEY-DAVIDSON AT 1-414-342-4680.
08V659000 Dec 15, 2008
HARLEY-DAVIDSON FXD (2009) — STRUCTURE:MOTORCYCLE:KICKSTAND/CENTER STAND
HARLEY-DAVIDSON IS RECALLING 3,285 MY 2009 FXD, FXDF, FXDC, FXDL, AND FXDB MOTORCYCLES. THE JIFFY STAND SPRING ANCHOR MAY HAVE BEEN BUILT WITH A DEFECTIVE WELD THAT MAY ALLOW THE JIFFY STAND ASSEMBLY TO NOT RETRACT AS INTENDED.
3,285 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THIS CONDITION COULD LEAD TO A CRASH WHICH COULD CAUSE INJURY OR DEATH TO THE RIDER.
Remedy: DEALERS WILL REMOVE THE ORIGINAL JIFFY STAND SPRING ANCHOR AND REPLACE IT WITH A NEW SPRING ANCHOR FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN ON OR ABOUT DECEMBER 22, 2008. OWNERS MAY CONTACT HARLEY-DAVIDSON AT 1-414-342-4680.
08V625000 Nov 26, 2008
HARLEY-DAVIDSON FXDB (2009) — FUEL SYSTEM, GASOLINE:STORAGE
HARLEY-DAVIDSON IS RECALLING 349 MY 2009 FXDB, FXDC, FXDF, AND FXDL MOTORCYCLES. THESE MOTORCYCLES HAVE A FUEL TANK VENT TUBE ASSEMBLY, PART NO. 27389-04A, WHICH MAY HAVE BEEN PRODUCED WITH A DEFECTIVE ULTRASONIC WELD ON THE ANTI-SLOSH VALVE.
349 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: IF THE VALVE SEPARATES AND THE BIKE IS TIPPED OVER, IT MAY LEAK FUEL. FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
Remedy: DEALERS WILL INSPECT THE FUEL VENT TUBE ASSEMBLY AND, IF NECESSARY, REPLACE IT. THE RECALL IS EXPECTED TO BEGIN ON OR ABOUT DECEMBER 8, 2008. OWNERS MAY CONTACT HARLEY-DAVIDSON AT 1-414-343-4056.
08V357000 Jul 30, 2008
HARLEY-DAVIDSON FLHP (2008) — FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:FILLER PIPE AND CAP
HARLEY DAVIDSON IS RECALLING 47,579 MY 2008 FLHP, FLHPE, FLHR, FLHRC, FLHRSE4, FLHT, FLHTC, FLHTCU, FLHTCUSE3, FLHTP, FLHX, AND FLTR MOTORCYCLES. THESE MOTORCYCLES MAY EXPERIENCE A CRACKING OF THE FUEL FILTER SHELL LEADING TO LOSS OF FUEL PRESSURE. THIS LOSS OF FUEL PRESSURE CAN CAUSE DIMINISHED PERFORMANCE AND, IN SOME CASES, MAY CAUSE AN ENGINE STALL OR A NO-START CONDITION.
47,579 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THIS CONDITION COULD LEAD TO A CRASH WHICH COULD CAUSE INJURY OR DEATH TO THE RIDER.
Remedy: DEALERS WILL REPLACE THE FUEL FILTER SHELL FREE OF CHARGE. THE RECALL BEGAN ON JULY 31, 2008. OWNERS MAY CONTACT HARLEY DAVIDSON AT 1-414-343-4056.
08V090000 Feb 27, 2008
HARLEY-DAVIDSON FLHP (2005) — SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP
HARLEY-DAVIDSON IS RECALLING 5,947 MY 2005-2007 FLHP, FLHPI, FLHTP, FLHTPI, FLHPE AND FLHPEI POLICE AND ESCORT MOTORCYCLES EQUIPPED WITH ANTI-LOCK BRAKE SYSTEMS (ABS). INCONSISTENCIES IN THE ROUTING OF THE BRAKE LINES CAN CAUSE ABRASION OF THE BRAKE LINES AND HOSES. IN SOME CASES, THIS CONDITION HAS CAUSED BRAKE FLUID LEAKS.
5,947 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: LOSS OF BRAKE FLUID COULD LEAD TO LOSS OF BRAKE FUNCTION, WHICH COULD LEAD TO A CRASH RESULTING IN INJURY OR DEATH.
Remedy: DEALERS WILL INSPECT AND REPLACE THE BRAKE LINES, IF NECESSARY. BRAKE LINE RETENTION AND CLUTCH CABLE POSITIONING DEVICES WILL ALSO BE INSTALLED TO PREVENT FUTURE ABRASION TO THE BRAKE LINES. THE RECALL BEGAN ON FEBRUARY 29, 2008. OWNERS MAY CONTACT HARLEY-DAVIDSON AT 1-414-342-4680.
07V535000 Nov 20, 2007
HARLEY-DAVIDSON FXD (2008) — ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE
ON CERTAIN MOTORCYCLES BUILT AND SHIPPED TO CALIFORNIA, THE CATALYTIC MUFFLER PROTECTIVE HEAT SHIELD WAS NOT INSTALLED. THIS CONDITION COULD ALLOW DIRECT CONTACT WITH THIS MUFFLER AND CAUSE INJURY.
538 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: IF CONTACT OCCURS WHILE RIDING, IT COULD CAUSE LOSS OF CONTROL OF THE MOTORCYCLE, LEADING TO INJURY OR DEATH.
Remedy: DEALERS WILL INSTALL THE HEAT SHIELDS TO THE MUFFLERS FREE OF CHARGE. THE RECALL BEGAN ON NOVEMBER 26, 2007. OWNERS MAY CONTACT HARLEY DAVIDSON AT 1-414-343-4056.
07V303000 Jul 17, 2007
HARLEY-DAVIDSON VRSCR (2006) — ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE
CERTAIN MOTORCYCLES WERE BUILT WITH A CONDITION WHEREBY THE PANT LEG OF SOME RIDERS CAN HAVE DIRECT CONTACT WITH THE EXHAUST PIPE.
2,403 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THIS CONDITION COULD CAUSE THE PANT LEG TO CHAR OR BURN, WHICH COULD LEAD TO THE POSSIBILITY OF INJURY TO THE RIDER.
Remedy: DEALERS WILL ADD A NEW HEAT SHIELD, P/N 66820-06, WHICH PROVIDES ADDITIONAL COVERAGE OF THE EXHAUST PIPE. THE RECALL BEGAN ON JULY 12, 2007. OWNERS MAY CONTACT HARLEY DAVIDSON AT 1-414-343-4056.
07V296000 Jul 11, 2007
HARLEY-DAVIDSON XL1200L (2006) — ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE
CERTAIN MOTORCYCLES WERE BUILT WITH A CONDITION WHEREBY THE PANT LEG OF SOME RIDERS CAN HAVE DIRECT CONTACT WITH THE EXHAUST PIPE.
35,112 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THIS CONDITION COULD CAUSE THE PANT LEG TO CHAR OR BURN, WHICH COULD LEAD TO THE POSSIBILITY OF INJURY TO THE RIDER.
Remedy: DEALERS WILL ADD A NEW EXHAUST SHIELD WHICH PROVIDES ADDITIONAL COVERAGE OFTHE EXHAUST PIPE. THE RECALL BEGAN ON JULY 12, 2007. OWNERS MAY CONTACT HARLEY-DAVIDSON AT 1-414-343-4056.
07V173000 Apr 26, 2007
HARLEY-DAVIDSON FLSTC (2007) — ELECTRICAL SYSTEM:12V/24V/48V BATTERY:CABLES
CERTAIN MOTORCYCLES WERE BUILT WITH A CONDITION THAT PERMITS THE POSITIVE BATTERY CABLE TO CONTACT A WELD BEAD ON THE OIL TANK. THIS MAY CAUSE THE WELD BEAD TO ABRADE THROUGH THE INSULATION ON THE CABLE AND CAUSE AN ELECTRICAL SHORT FROM THE BATTERY THROUGH THE OIL TANK AND OIL LINES.
52,240 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THIS COULD LEAD TO AN OIL LEAK AND/OR POSSIBLE FIRE, WHICH COULD RESULT IN INJURY OR DEATH TO THE RIDER.
Remedy: DEALERS WILL INSTALL A BATTERY CADDY THAT WILL PROTECT THE CABLE AND ENSURE PROPER CABLE ROUTING. THIS RECALL BEGAN ON MAY 4, 2007. OWNERS MAY CONTACT HARLEY-DAVIDSON AT 1-414-342-4080.
07V025000 Feb 1, 2007
CERTAIN SPORTSTER AND DYNA MODEL MOTORCYCLES WERE BUILT WITH AN INCORRECT FRONT TIRE.
614 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THIS INCORRECT TIRE COULD CAUSE PERFORMANCE ISSUES, WHICH COULD RESULT IN A CRASH.
Remedy: DEALERS WILL INSPECT THE FRONT TIRE AND REPLACE IT IF NECESSARY. THE RECALL BEGAN ON MARCH 5, 2007. OWNERS MAY CONTACT HARLEY-DAVIDSON AT 1-414-343-4056.
06V476000 Dec 19, 2006
HARLEY-DAVIDSON XL1200C (2007) — ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR
ON CERTAIN MOTORCYCLES, AS A RESULT OF A GREATER BODY THICKNESS THAN USED IN PREVIOUS MODEL YEARS, THE VOLTAGE REGULATOR MAY CONTACT THE FRONT FENDER UNDER CERTAIN CONDITIONS. IN SOME CASES THIS CONTACT MAY ALLOW THE FRONT FENDER TO CATCH ON THE TOP SIDE OF THE REGULATOR BODY WHICH COULD IMPEDE THE OPERATOR'S ABILITY TO STEER THE VEHICLE.
18,758 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THIS COULD RESULT IN A CRASH WHICH COULD CAUSE INJURY OR DEATH TO THE RIDER.
Remedy: ON MOTORCYCLES WHICH DO NOT HAVE ACCESSORY ENGINE GUARDS, DEALERS WILL INSTALL AN INTERMEDIATE MOUNTING BRACKET THAT WILL RELOCATE THE VOLTAGE REGULATOR TO A POSITION WHICH PROVIDES MORE CLEARANCE FROM THE FRONT FENDER. ON VEHICLES WITH AN ACCESSORY ENGINE GUARDS, DEALERS WILL INSTALL THE THINNNER ...
06V474000 Dec 18, 2006
HARLEY-DAVIDSON FXDWG (2006) — STEERING: STEERING WHEEL/HANDLE BAR
ON CERTAIN MOTORCYCLES, THE INTERNALLY WIRED HANDLEBARS HAVE A POTENTIAL TO CRACK AT THE HOLE WHERE THE WIRES EXIT THE HANDLEBARS BETWEEN THE HANDLEBAR CLAMPS.
10,397 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: SHOULD THESE CRACKS PROGRESS TO THE POINT OF BREAKING THE HANDLEBAR INTO TWO PIECES, A LOSS OF CONTROL COULD RESULT WHICH COULD CAUSE A CRASH WHICH COULD CAUSE INJURY OR DEATH TO THE RIDER.
Remedy: DEALERS WILL REPLACE THE HANDLEBAR WITH ONE WITH A GREATER WALL THICKNESS AND WITH A WIRE EXIT HOLE THAT HAS A SHAPE THAT REDUCES STRESS CONCENTRATION. THE RECALL BEGAN ON JANUARY 16, 2007. OWNERS MAY CONTACT HARLEY-DAVIDSON AT 1-414-342-4680.
06V444000 Nov 20, 2006
HARLEY-DAVIDSON DYNA (2006) — ELECTRICAL SYSTEM:12V/24V/48V BATTERY
ON CERTAIN MOTORCYCLES, A BATTERY CADDY BOLT MAY LOOSEN UNDER NORMAL RIDING CONDITIONS. SHOULD THIS OCCUR, THE BOLT CAN BACK OUT WHICH ALLOWS THE BATTERY TO SHIFT POSITION AND THEN HOLD THE BATTERY IN A POSITION WHICH MAY ALLOW THE BATTERY TERMINALS TO CONTACT THE METAL BATTERY CADDY COVER AND ABRADE THROUGH THE POSITIVE TERMINAL PROTECTIVE BOOT.
19,921 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: IF THIS OCCURS, THE BATTERY CAN SHORT AGAINST THE COVER, CAUSING SPARKS AND POSSIBLY A FIRE.
Remedy: DEALERS WILL REPLACE THE CENTER BATTERY CADDY BOLT. THE RECALL BEGAN ON NOVEMBER 30, 2006. OWNERS MAY CONTACT HARLEY-DAVIDSON AT 1-414-342-4680.
06V201000 Jun 8, 2006
HARLEY-DAVIDSON SPORTSTER 1200R (2004) — SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDER
ON CERTAIN MOTORCYCLES, THE FRONT MASTER BRAKE CYLINDER ASSEMBLY HAD BEEN BUILT WITH INADEQUATE LUBRICATION ON THE SECONDARY CUP. THIS COULD CAUSE THE SLIDING RESISTANCE OF THE PISTON TO BE EXCESSIVE, WHICH IN TURN COULD CAUSE THE RETURN OF THE PISTON TO BE SLOW UPON RELEASE OF THE BRAKE.
9,506 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THE PISTON MAY NOT RETURN COMPLETELY. IF THIS HAPPENS, THE REAR BRAKE LIGHT COULD REMAIN ILLUMINATED WHICH COULD CAUSE A CRASH OR INJURIES.
Remedy: DEALERS WILL REBUILD THE MASTER CYLINDER. THE RECALL BEGAN ON JULY 10, 2006. OWNERS MAY CONTACT HARLEY DAVIDSON AT 1-414-343-4056.
05V537000 Nov 22, 2005
HARLEY-DAVIDSON FXD (2006) — POWER TRAIN:MANUAL TRANSMISSION
ON CERTAIN MOTORCYCLES, THE TRANSMISSION MAY GO INTO A FALSE NEUTRAL POSITION EVEN THOUGH THE NEUTRAL INDICATOR LIGHT IS ILLUMINATED.
10,498 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THE MOTORCYCLE COULD DROP INTO GEAR UNEXPECTEDLY AND CREATE THE RISK OF A CRASH AND INJURIES.
Remedy: DEALERS WILL REPLACE THE SHIFTER CAM (DRUM), THE DETENT ARM, AND THE NEUTRAL SWITCH WITH NEWLY DESIGNED COMPONENTS. THE RECALL BEGAN ON DECEMBER 12, 2005. OWNER MAY CONTACT RLEY DAVIDSON AT 1-414-343-4056.
05V428000 Sep 22, 2005
HARLEY-DAVIDSON FLHTCSE2 (2005) — SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS
CERTAIN MOTORCYCLES MAY HAVE FRONT BRAKE LINES WHICH COULD LEAK DUE TO A MANUFACTURING DEFECT.
288 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: SHOULD THIS COMPONENT FAIL WHEN IN USE ON THE MOTORCYCLE, ALL FUNCTIONALITY OF THE FRONT BRAKE SYSTEM WOULD BE LOST WITHOUT WARNING, INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL INSPECT THE FRONT BRAKE LINE AND REPLACE IF THE BRAZE IS NOT VISIBLE. THE RECALL BEGAN ON OCTOBER 10, 2005. OWNERS SHOULD CONTACT HARLEY-DAVIDSON AT 1-414-343-4056.
05V427000 Sep 22, 2005
HARLEY-DAVIDSON FLHX (2006) — VISIBILITY:REARVIEW MIRRORS/DEVICES
CERTAIN MOTORCYCLES WERE BUILT WITH MIRRORS THAT WERE IMPROPERLY LOCATED ON THE INNER FAIRING.
2,393 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: IN THIS CONDITION, IT IS NOT POSSIBLE TO ADJUST THE MIRRORS PROPERLY, THEREBY NOT ALLOWING THE RIDER TO HAVE THE APPROPRIATE REARWARD FIELD OF VISION, INCREASING THE RISK OF A CRASH.
Remedy: AT THE OPTION OF THE OWNER, THE DEALER WILL (1) REPLACE THE INNER FAIRING WITH A NEW INNER THAT HAS THE MIRROR MOUNTING HOLES PROPERLY POSITIONED; (2) DRILL ANOTHER HOLE AND HAVE THE MIRRORS REPOSITIONED. THIS METHOD WILL CAUSE THE ORIGINAL HOLE TO BE EXPOSED OUTSIDE OF THE MIRROR BASE, WHICH IS CO...
05V430000 Sep 22, 2005
HARLEY-DAVIDSON FXDI (2004) — VEHICLE SPEED CONTROL:CABLES
ON CERTAIN MOTORCYCLES, THE THROTTLE CABLES COME INTO CONTACT WITH THE TUNNEL PORTION OF THE FUEL TANK.
12,398 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: IN THIS CONDITION, THE CABLES COULD EVENTUALLY WEAR THROUGH THE TANK, CAUSING A FUEL LEAK. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Remedy: DEALERS WILL INSPECT THE CABLE AND TANK, REPOSITION THE CABLE AND, IF NECESSARY, REPAIR OR REPLACE THE TANK AND/OR CABLES FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 31, 2005. OWNERS MAY CONTACT HARLEY-DAVIDSON AT 1-414-343-4056.
05V293000 Jun 21, 2005
HARLEY-DAVIDSON FLHPEI (2005) — SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP
ON CERTAIN POLICE AND ESCORT MOTORCYCLES, THE ANTI-LOCK BRAKE SYSTEM (ABS) LINES MAY HAVE BEEN REVERSED DURING INSTALLATION PROCEDURES.
1,552 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THIS COULD CAUSE THE FRONT BRAKE TO LOCK UP IF AN ABS EVENT IS TRIGGERED, WHICH COULD RESULT IN A CRASH,
Remedy: DEALERS WILL INSPECT AND RE-ROUTE THE ABS BRAKE LINES FREE OF CHARGE. THE RECALL BEGAN ON JUNE 24, 2005. OWNERS MAY CONTACT HARLEY DAVIDSON AT 1-414-343-4056.
05V151000 Apr 14, 2005
HARLEY-DAVIDSON FLSTC (2002) — EQUIPMENT:OTHER:LABELS
CERTAIN SOFTAIL MOTORCYCLES FAIL TO COMPLY WITH THE REQUIREMENTS OF PART 567, 'CERTIFICATION.' THE VIN/CERTIFICATION LABEL CONTAINS INCORRECT TIRE SIZE AND INFLATION PRESSURES FOR THE FRONT WHEEL. THE LABEL STATES THE TIRE SIZE IS MT90B21 AND THE INFLATION PRESSURE AS 30 PSI, WHEREAS THE CORRECT TIRE SIZE IS MT90B16, AND THE CORRECT INFLATION PRESSURE IS 36 PSI.
167,628 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THE CERTIFICATION LABEL IS INCORRECT GIVING IMPROPER INFORMATION.
Remedy: HARLEY- DAVIDSON WILL MAIL INSTRUCTIONS ALONG WITH CORRECTED FEDERAL CERTIFICATION LABEL. IF AN OWNER SO DESIRES, A DEALER CAN INSTALL THE LABEL FOR THEM. THE RECALL BEGAN ON JUNE 6, 2005. OWNERS MAY CONTACT HARLEY-DAVIDSON AT 1-414-343-4056.
04V607000 Dec 23, 2004
HARLEY-DAVIDSON DYNA (2005) — FUEL SYSTEM, GASOLINE:CARBURETOR SYSTEM
CERTAIN MOTORCYCLES MAY HAVE BEEN PRODUCED WITH DEFECTIVE FUEL SHUT-OFF VALVES. THE FUNCTIONALITY OF THE 'ON' POSITION AND THE 'RESERVE' POSITION OF THE VALVE MAY HAVE BEEN REVERSED.
9,501 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: IF THE BIKE WERE OPERATING WITH THE VALVE IN THE 'ON' POSITION, THE BIKE COULD RUN OUT OF FUEL, THE EXPECTED FUEL RESERVE WILL NOT BE AVAILABLE. THIS COULD LEAD TO THE DRIVER RUNNING OUT OF GAS WITHOUT WARNING, INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL INSPECT THE FUEL VALVE AND REPLACE IT, IF NECESSARY. THE RECALL BEGAN FEBRUARY 7, 2005. OWNERS SHOULD CONTACT HARLEY-DAVIDSON AT 1-414-342-4080.
04E094000 Dec 21, 2004
HARLEY-DAVIDSON 61338-02 (2005) — FUEL SYSTEM, GASOLINE:CARBURETOR SYSTEM
CERTAIN FUEL SHUT-OFF VALVES USED AS REPLACEMENT EQUIPMENT, P/NOS 61338-02, 62169-02A, 61338-94D, AND 62169-95C FOR USE ON CERTAIN 2005 CARBURETED SPORTSTERS, DYNA, SOFTAIL, AND TOURING MODEL MOTORCYCLES. THESE VALVES MAY HAVE BEEN PRODUCED WITH THE FUNCTIONALITY OF THE 'ON' POSITION AND THE 'RESERVE' POSITION OF THE VALVE MAY HAVE BEEN REVERSED.
364 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: IF THE BIKE WERE OPERATING WITH THE VALVE IN THE 'ON' POSITION, THE BIKE COULD RUN OUT OF FUEL, THE EXPECTED FUEL RESERVE WILL NOT BE AVAILABLE. THIS COULD LEAD TO THE DRIVER RUNNING OUT OF GAS WITHOUT WARNING, INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL INSPECT THE FUEL VALVE AND REPLACE IT, IF NECESSARY. THE RECALL BEGAN JANUARY 27, 2005. OWNERS SHOULD CONTACT HARLEY-DAVIDSON AT 1-414-342-4080. IF YOU HAVE HAD OR INSTALLED A REPLACEMENT FUEL SHUT-OFF VALVE IN YOUR MOTORCYCLE, PLEASE TAKE YOUR VEHICLE TO YOUR DEALER TO HAVE THE V...
04V573000 Dec 6, 2004
HARLEY-DAVIDSON FLHTPI (2005) — SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP:ABS WARNING LIGHT
CERTAIN POLICE MOTORCYCLES WERE BUILT WITH A DEFECTIVE WIRING HARNESS. THE ANTILOCK BRAKE SYSTEM (ABS ) IS WIRED THROUGH THE SAME FUSE CIRCUIT AS THE ABS MALFUNCTION WARNING LIGHT.
72 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THE OPERATOR OF THE MOTORCYCLE WOULD LOSE POWER TO THE ABS WARNING LIGHT AT THE SAME TIME HE LOSES POWER TO THE ABS BRAKE SYSTEM IF THIS PARTICULAR FUSE WOULD BLOW. THE WARNING LIGHT WOULD NOT ILLUMINATE DUE TO THE LOSS OF ELECTRICAL POWER TO THE MOTORCYCLE AND THE OPERATOR MIGHT NOT BE AWARE THAT ...
Remedy: DEALERS WILL REPLACE THE WIRING HARNESS. THE RECALL BEGAN DECEMBER 27, 2004. OWNERS SHOULD CONTACT HARLEY-DAVIDSON AT 1-414-343-4056.
04E086000 Nov 26, 2004
CERTAIN HARLEY-DAVIDSON AFTERMARKET VOLTAGE REGULATOR COVERS, P/N 74593-04 THAT CAN BE INSTALLED ON 2004 AND 2005 FXD, FXDX, FXDI, FXDXI DYNA GLIDE MOTORCYCLES, OR 2005 FXDC AND FXDCI DYNA GLIDE MODEL MOTORCYCLES. THE COVER MAY CONTACT THE FRONT FENDER UNDER CERTAIN CIRCUMSTANCES.
464 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: CONTACT MAY ALLOW THE COVER AND THE FENDER TO LOCK TOGETHER, THEREBY LIMITING SUSPENSION TRAVEL AND STEERING, POSSIBLY RESULTING IN A VEHICLE CRASH.
Remedy: HARLEY-DAVIDSON WILL NOTIFY ITS CUSTOMERS AND REPAIR THE MOTORCYCLES BY REMOVING THE ACCESSORY COVER FREE OF CHARGE. THE RECALL BEGAN DECEMBER 22, 2004. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TI...
04V465000 Sep 30, 2004
HARLEY-DAVIDSON DYNA (2004) — FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
ON CERTAIN MOTORCYCLES, A CONDITION OCCURS THAT COULD ALLOW PRESSURE TO BUILD UP IN THE FUEL TANK. ON FUEL INJECTED VEHICLES, THIS CONDITION COULD CAUSE FUEL TO SPRAY OUT UNEXPECTEDLY WHEN THE FUEL CAP IS REMOVED. ON CARBURETED VEHICLES, EXCESSIVE FUEL COULD BE TRANSFERRED TO THE CARBURETOR, WHICH WOULD EVENTUALLY ALLOW FUEL TO DRIP FROM THE AIR CLEANER.
2,828 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THESE SITUATIONS COULD CAUSE SERIOUS PERSONAL INJURY OR CREATE A FIRE HAZARD FOR PERSONS OR PROPERTY ON OR NEAR THE MOTORCYCLE.
Remedy: DEALERS WILL TEST EACH CANISTER FOR BLOCKAGE, THEN REPLACE AS NECESSARY. THE RECALL BEGAN NOVEMBER 4, 2004. OWNERS SHOULD CONTACT HARLEY-DAVIDSON AT 1-414-343-4056.
04V218000 May 7, 2004
HARLEY-DAVIDSON FLHPEI (2003) — EXTERIOR LIGHTING:TAIL LIGHTS
ON CERTAIN DYNA, XL, AND TOURING MOTORCYCLES, THE TAIL LIGHT BULB CAN FALL OUT OF THE SOCKET.
31,070 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THE TAIL LIGHT AND THE BRAKE LIGHT BECOME INOPERATIVE, WHICH COULD LEAD TO A CRASH.
Remedy: DEALERS WILL REPLACE THE BULBS. OWNER NOTIFICATION BEGAN ON JUNE 3, 2004. OWNERS SHOULD CONTACT HARLEY-DAVIDSON AT 1-414-342-4680.
04V134000 Mar 18, 2004
HARLEY-DAVIDSON FLHP (1999) — ELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERS
ON CERTAIN TOURING AND POLICE MODEL MOTORCYCLES, THE 40 AMP MAIN CIRCUIT BREAKER CAN "OPEN" FOR REASONS OTHER THAN WHICH IT WAS DESIGNED, CAUSING AN UNEXPECTED INTERRUPTION OF ALL ELECTRICAL POWER TO THE MOTORCYCLE.
81,496 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THIS CONDITION COULD CAUSE THE MOTORCYCLE TO STALL, WHICH COULD RESULT IN A CRASH.
Remedy: DEALERS WILL REPLACE THE CIRCUIT BREAKER. OWNER NOTIFICATION BEGAN APRIL 23, 2004. OWNERS SHOULD CONTACT HARLEY-DAVIDSON AT 1-414-343-4056.
04V052000 Feb 2, 2004
HARLEY-DAVIDSON DYNA GLIDE (2004) — FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM
ON CERTAIN FUEL INJECTED MOTORCYCLES, THE RUBBER FUEL HOSE HAS THE POTENTIAL TO SEPARATE FROM THE INNER LINER CAUSING A FUEL LEAK.
4,593 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THIS COULD RESULT IN A FIRE.
Remedy: DEALERS WILL REPLACE THE FUEL LINE ASSEMBLY. OWNER NOTIFICATION BEGAN ON FEBRUARY 12, 2004. OWNERS SHOULD CONTACT HARLEY-DAVIDSON AT 1-414-342-4680.
03V510000 Dec 8, 2003
HARLEY-DAVIDSON DYNA WIDE-GLIDE (2004) — FUEL SYSTEM, GASOLINE:STORAGE
CERTAIN MOTORCYCLES WITH CARBURETED ENGINES WHICH HAVE AN ANGLED FUEL FITTING ON THE GAS TANK DO NOT MEET HARLEY-DAVIDSON IMPACT TEST STANDARDS.
23 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THIS COULD PRESENT A RISK OF FUEL LEAKAGE AND FIRE IN THE EVENT OF A CRASH.
Remedy: DEALERS WILL REPLACE THE FUEL TANK WITH THE PROPER TANK. OWNER NOTIFICATION BEGAN ON JANUARY 23, 2004. OWNERS SHOULD CONTACT HARLEY-DAVIDSON AT 1-414-342-4680.
03E051000 Oct 16, 2003
HARLEY-DAVIDSON GENUINE MOTOR ACCESSORIES PREMIUM OIL COOLER KITS P/N 62868-99B USED ON THE TOURING FAMILY MOTORCYCLES. THE KITS HAVE A HOSE THAT UNDER CERTAIN CIRCUMSTANCES MAY RUB ON THE ENGINE CRANKCASE. THIS CONDITION COULD CAUSE THE OIL HOSE TO ABRADE OVER TIME, THEREBY CAUSING A SPILLAGE OF OIL.
6,000 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Consequence: THIS COULD LEAD TO A LOSS OF TRACTION, POSSIBLY WITHOUT WARNING, AND COULD CAUSE A VEHICLE CRASH.
Remedy: HARLEY-DAVIDSON WILL NOTIFY ITS CUSTOMERS AND REPLACE THE HOSE FREE OF CHARGE. OWNER NOTIFICATION BEGAN DECEMBER 5, 2003. OWNERS WHO DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT HARLEY-DAVIDSON AT 414-342-4680.
03E048000 Oct 1, 2003
HARLEY-DAVIDSON CLASSIC CRUISER 98060-00V — EQUIPMENT:MOTORCYCLE:HELMETS
HARLEY-DAVIDSON CLASSIC CRUISER HALF HELMET H-D PART NO. 08060-00V AND H-D PART NO. 98061-00V AND MIDNIGHT FLAME HALF HELMET H-D PART NO. 97226-02VX AND H-D PART NO. 97727-02VX. CERTAIN CLASSIC CRUISER, MIDNIGHT FLAME, AND VARIANTS OF THIS HELMET STYLE, THE PHANTOM FLAME AND THE TITANIUM FLAME, HELMETS MAY NOT COMPLY WITH SOME OF THE IMPACT ATTENUATION AND PENETRATION PERFORMANCE TEST REQUIREMEN...
39,995 vehicles affected Manufacturer: KBC AMERICA
Consequence: IN THE EVENT OF A CRASH, THE WEARER OF THE HELMET MAY NOT BE ADEQUATELY PROTECT AND COULD SUFFER SERIOUS INJURIES OR POSSIBLY DEATH.
Remedy: KBC WILL NOTIFY CUSTOMERS AND PROVIDE A REPLACEMENT HELMET WHICH COMPLIES TO FMVSS NO. 218 FREE OF CHARGE.
03V058000 Feb 21, 2003
HARLEY-DAVIDSON 1200 CUSTOM SPORTSTER (2002) — VISIBILITY:REARVIEW MIRRORS/DEVICES:EXTERIOR
ON CERTAIN MOTORCYCLES, THE MIRROR STEM COULD FRACTURE ALLOWING THE MIRROR TO FALL.
11,952 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THIS CONDITION CAN OCCUR WITHOUT WARNING AND PRESENT AN UNREASONABLE RISK OF CRASH, INJURY, OR DEATH.
Remedy: DEALERS WILL REPLACE THE MIRRORS. OWNER NOTIFICATION BEGAN APRIL 17, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT HARLEY-DAVIDSON AT 1-414-342-4680.
03V005000 Jan 24, 2003
HARLEY-DAVIDSON FXDWG (2002) — SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS
ON CERTAIN MOTORCYCLES, THE REAR BRAKE LINE ASSEMBLIES COULD FRACTURE INTERNALLY.
1,762 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THIS CONDITION COULD ALLOW THE LINE TO LEAK BRAKE FLUID, WHICH COULD CAUSE LOSS OF THE REAR BRAKE FUNCTION, POSSIBLY WITHOUT WARNING, INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL REPLACE THE REAR BRAKE LINE. OWNER NOTIFICATION BEGAN ON FEBRUARY 17, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT HARLEY-DAVIDSON AT 1-414-342-4680.
02V272000 Oct 3, 2002
HARLEY-DAVIDSON FLTRSEI (2000) — POWER TRAIN:CLUTCH ASSEMBLY
ON CERTAIN MOTORCYCLES, THE BRAIDED CLUTCH CABLE COULD CONTACT THE REAR BRAKE LINE AND CAUSE THE BRAKE LINE TO ABRADE OVER TIME, RESULTING IN A LOSS OF REAR BRAKE FLUID.
782 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THE LOSS OF REAR BRAKE FLUID COULD CAUSE THE LOSS OF REAR BRAKE FUNCTION, POSSIBLY WITHOUT WARNING AND COULD CAUSE A CRASH.
Remedy: DEALERS WILL REPLACE THE BRAIDED CLUTCH CABLE. OWNER NOTIFICATION BEGAN OCTOBER 21, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT HARLEY-DAVIDSON AT 1-414-342-4680.
02V002000 Jan 4, 2002
HARLEY-DAVIDSON FLHPEI (2001) — EXTERIOR LIGHTING
ON CERTAIN MOTORCYCLES, THE CLIPS THAT RETAIN THE WIRING FOR THE FRONT FENDER TIP LIGHT CAN BECOME DETACHED FROM THE FENDER, CAUSING THE WIRES TO FRAY AND SHORT.
28,949 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THIS COULD CAUSE THE LIGHTING SYSTEM FUSE TO BLOW, LEAVING THE VEHICLE WITHOUT AN OPERATIONAL FRONT FENDER TIP LIGHT, HEADLIGHT, TAILLIGHT, RUNNING LIGHTS, AND PASSING LAMPS (IF EQUIPPED).
Remedy: DEALERS WILL REPLACE THE FENDER TIP LIGHT WIRING HARNESS RETENTION CLIPS, AND INSPECT AND REPLACE, IF NECESSARY, ANY DAMAGED WIRING HARNESSES. OWNER NOTIFICATION BEGAN JANUARY 9, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FRE...
01V278000 Sep 20, 2001
HARLEY-DAVIDSON DYNA GLIDE (2001) — FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
VEHICLE DESCRIPTION: MOTORCYCLES. THESE MOTORCYCLES WERE BUILT WITH A FUEL HOSE THAT COULD COME OFF THE CARBURETOR.
25,711 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: SHOULD THIS OCCUR, FUEL COULD SPILL AND BURN IN THE PRESENT OF AN IGNITION SOURCE, POTENTIALLY RESULTING IN A FIRE.
Remedy: DEALERS WILL INSPECT THE MOTORCYCLE TO INSURE THAT THE FUEL HOSE IS INSTALLED CORRECTLY ON THE CARBURETOR. IF THE FUEL HOSE IS INSTALLED INCORRECTLY, THE DEALER WILL CORRECT THIS CONDITION. OWNER NOTIFICATION BEGAN OCTOBER 10, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGR...
01E040000 Jul 23, 2001
HARLEY-DAVIDSON IGNITION MODULE — UNKNOWN OR OTHER
EQUIPMENT DESCRIPTION: IGNITION MODULES USED ON CERTAIN TWIN-CAM 88 SCREAMIN' EAGLE IGNITION MODULE KITS AND IGNITION MODULES SOLD AS DEALER INSTALLED ACCESSORY ITEMS FROM JULY 2000 THROUGH MAY 2001. MODULE AND KIT PART NUMBERS: 31710-01, 32721-01, 31713-01, 32724-01, 31775-01, 32810-01, 32748-99A, 32749-99A, 31781-00, 32719-01, 32720-01, 31778-01, 32750-99A, AND 31782-00. THESE KITS AND MODU...
6,802 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: A SUDDEN LOSS OF POWER COULD CAUSE A LOSS OF CONTROL OF THE MOTORCYCLE AND RESULT IN A CRASH, POSSIBLY RESULTING IN SERIOUS INJURY OR DEATH.
Remedy: HARLEY-DAVIDSON WILL NOTIFY ITS CUSTOMERS TO BRING THEIR MOTORCYCLE TO AN AUTHORIZED DEALER TO HAVE THE MODULE REPLACED FREE OF CHARGE. OWNER NOTIFICATION BEGAN OCTOBER 4, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY...
01V150000 May 1, 2001
HARLEY-DAVIDSON HARLEY DAVIDSON (2001) — SERVICE BRAKES, HYDRAULIC:FLUID
VEHICLE DESCRIPTION: MOTORCYCLES. THESE MOTORCYCLES WERE BUILT WITH A BRAKE SYSTEM THAT COULD CONTAIN OUT OF SPECIFICATION BRAKE FLUID.
211 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THIS CONDITION COULD CAUSE A LOSS OF BRAKING EFFECTIVENESS, INCREASING THE RISK OF A CRASH.
Remedy: DEALERS REPLACED THE BRAKE FLUID IN THESE MOTORCYCLES. SINCE ALL THE VEHICLES HAVE BEEN CONTAINED OR TRANSPORTED TO HARLEY-DAVIDSON FACILITIES, THIS CAMPAIGN IS 100% COMPLETED.
01I001000 Mar 28, 2001
THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH THE SAFETY ACT. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. VEHICLE DESCRIPTION: 2001 MODEL DYNA LOW RIDER (FXDL) MOTORCYCLES EQUIPPED WITH JIFFY STAND LEGS WHICH MAY NOT FULLY LOCK IN THE DOWN OR FORWARD POSITION.
1,009 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THIS CONDITION COULD ALLOW THE MOTORCYCLE TO FALL OVER POSIBLE CAUSING IJURY TO THE DRIVER OR A PEDESTRIAN.
Remedy: DEALER WILL INSTALL A REVISED JIFFY STAND LEG FREE OF CHARGE. HARLEY-DAVIDSON HAS DECIDED TO CONDUCT A PRODUCT PROGRAM TO INSTALL A REVISED JIFFY STAND LEG. OWNERS CAN CONTACT HARLEY-DAVIDSON AT 1-414-342-4680, CONCERNING THIS PROGRAM.
99V290000 Oct 28, 1999
HARLEY-DAVIDSON 1200 (1999) — STEERING: STEERING WHEEL/HANDLE BAR
VEHICLE DESCRIPTION: MOTORCYCLES. THE HANDLE BARS ON THESE MOTORCYCLES CAN BREAK.
9,890 vehicles affected Manufacturer: HARLEY-DAVIDSON MOTOR COMPANY
Consequence: THIS CONDITION COULD CAUSE THE DRIVER TO LOSE CONTROL OF THE MOTORCYCLE, INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL REPLACE THESE HANDLE BARS.