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NHTSA Campaign 06V201000

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDER

Issued by HARLEY-DAVIDSON MOTOR COMPANY · Reported Jun 8, 2006 · 9,506 vehicles affected

What's wrong

ON CERTAIN MOTORCYCLES, THE FRONT MASTER BRAKE CYLINDER ASSEMBLY HAD BEEN BUILT WITH INADEQUATE LUBRICATION ON THE SECONDARY CUP. THIS COULD CAUSE THE SLIDING RESISTANCE OF THE PISTON TO BE EXCESSIVE, WHICH IN TURN COULD CAUSE THE RETURN OF THE PISTON TO BE SLOW UPON RELEASE OF THE BRAKE.

Consequence

THE PISTON MAY NOT RETURN COMPLETELY. IF THIS HAPPENS, THE REAR BRAKE LIGHT COULD REMAIN ILLUMINATED WHICH COULD CAUSE A CRASH OR INJURIES.

Remedy

DEALERS WILL REBUILD THE MASTER CYLINDER. THE RECALL BEGAN ON JULY 10, 2006. OWNERS MAY CONTACT HARLEY DAVIDSON AT 1-414-343-4056.

Vehicles affected by this recall

Make Model Year Units
HARLEY-DAVIDSON SPORTSTER 1200R 2004 9,506
HARLEY-DAVIDSON SPORTSTER 1200R 2005 9,506
HARLEY-DAVIDSON SPORTSTER 883R 2004 9,506
HARLEY-DAVIDSON SPORTSTER 883R 2005 9,506

Source: NHTSA Campaign 06V201000 on nhtsa.gov. To check the current repair status for a specific vehicle, use our free VIN decoder.