Showing 623 recalls for FREIGHTLINER
VEHICLE DESCRIPTION: HEAVY DUTY TRUCKS EQUIPPED WITH DUAL STEERING. THE STEERING COLUMN PINCH BOLTS MAY BE UNDER-TORQUED OR MISSING.
666 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: THIS CONDITION COULD RESULT IN A LOSS OF STEERING CONTROL, INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL INSPECT FOR THE PRESENCE OF THE REQUIRED FASTENERS, INSTALL FASTENERS IS MISSING, AND RETORQUE TO SPECIFICATIONS.
VEHICLE DESCRIPTION: MOTOR HOME CHASSIS. THESE VEHICLES DO NOT COMPLY WITH THE DASH LIGHT INTENSITY REQUIREMENT OF FMVSS NO. 101, "CONTROLS AND DISPLAYS."
1,166 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: THE OPERATOR WOULD NOT BE ABLE TO CONTROL THE INTENSITY OF THE DASH LIGHTING.
Remedy: DEALERS WILL REPLACE THE DASH LIGHT DIMMER SWITCH.
VEHICLE DESCRIPTION: HEAVY DUTY TRUCKS EQUIPPED WITH HYDRAULIC BRAKES. THE HYDRAULIC BRAKE TUBE TO THE FRONT LEFT BRAKE CAN CONTACT THE BOTTOM FRAME RAIL FLANGE.
185 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: THIS CONDITION COULD RESULT IN A LOSS OF BRAKE FLUID, INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL REPLACE THE BRAKE TUBE WITH ONE THAT PROVIDES CLEARANCE TO THE FRAME RAIL.
VEHICLE DESCRIPTION: HEAVY DUTY TRUCKS EQUIPPED WITH DUAL STEERING. THE STEERING COLUMN WELDS ON THESE VEHICLES CAN FRACTURE, ALLOWING THE STEERING COLUMN TO SEPARATE.
36 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: A COMPLETE LOSS OF VEHICLE STEERING ON THE AFFECTED SIDE COULD OCCUR.
Remedy: DEALERS WILL REPLACE THESE STEERING COLUMNS.
VEHICLE DESCRIPTION: TRUCKS EQUIPPED WITH A DRIVELINE PARKING BRAKE. THE FASTENERS THAT CONNECT THE END OF TRANSMISSION COMPANION FLANGE TO THE PARK DRUM AND DRIVELINE MAY LOOSEN.
1,935 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: IF THIS IS UNDETECTED, THE FASTENERS MAY FATIGUE AND EVENTUALLY SHEAR OFF ALLOWING THE DRIVELINE TO SEPARATE, INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL INSPECT THE FLANGE FASTENERS FOR PROPER TORQUE AND REPLACE ANY FASTENERS FOUND LOOSE. IF THE FASTENERS ARE FOUND TO BE PROPERLY TORQUED, THEY WILL BE REMOVED, PERMALOCK WILL BE ADDED, AND THEN RETORQUED TO PROPER SPECIFICATIONS.
VEHICLE DESCRIPTION: HEAVY DUTY VEHICLES EQUIPPED WITH MERITOR RS-17145 REAR AXLES. THE WELD ATTACHING THE SPINDLES TO THE HOUSING MAY NOT HAVE BEEN WELDED PROPERLY.
139 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: THE SPINDLE WELDS COULD FRACTURE WHILE IN SERVICE INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL REPLACE THESE HOUSINGS WITH NEW PROPERLY-MANUFACTURED HOUSINGS.
VEHICLE DESCRIPTION: STEP VANS EQUIPPED WITH SPICER 6,000 OR 8,000 LB. FRONT STEER AXLES. THE TIE ROD END CAN PULL OUTBOARD AND SEPARATE FROM THE TIE ROD TUBE DUE TO IMPROPER THREAD ENGAGEMENT BETWEEN THE MALE TIE ROD END AND THE FEMALE TUBE.
503 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: SEPARATION OF THE TIE ROD END COULD RESULT IN LOSS OF STEERING CONTROL, INCREASING THE RISK OF A VEHICLE CRASH.
Remedy: DEALERS WILL REPLACE THE COMPLETE TIE ROD ASSEMBLY.
VEHICLE DESCRIPTION: HEAVY DUTY TRUCKS EQUIPPED WITH MERITOR AIR BRAKE AUTOMATIC SLACK ADJUSTERS. SOME OF THE AUTOMATIC SLACK ADJUSTERS HAD INSUFFICIENT TORQUE APPLIED TO THE GUIDE PAWL CAP SCREW.
285 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: WITHOUT SUFFICIENT TORQUE ON THE GUIDE PAWL CAP SCREW, THE BRAKES COULD GRADUALLY LOSE ADJUSTMENT, INCREASING THE VEHICLE STOPPING DISTANCE.
Remedy: DEALERS WILL CHECK THE TORQUE ON THE AUTOMATIC SLACK ADJUSTER GUIDE PAWL. IF THERE IS NO TORQUE, THE BRAKES WILL BE ADJUSTED AND THE GUIDE PAWL WILL BE TIGHTENED TO 15-20 FT. LBS.
VEHICLE DESCRIPTION: HEAVY DUTY TRUCKS EQUIPPED WITH A BENDIX ANTI-LOCK BRAKING SYSTEM (ABS). THE REAR AXLE ABS MODULATING VALVES MAY BE PLUMBED INCORRECTLY.
142 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: THIS CAN CAUSE THE REAR AXLE SERVICE BRAKES, WHEN IN THE ABS MODE, TO NOT MODULATE AS INTENDED.
Remedy: DEALERS WILL INSPECT THE REAR AXLE ABS MODULATING VALVE SUPPLY AND OUTLET PORT FOR CORRECT PLUMBING AND RE-PLUMB IF NECESSARY.
VEHICLE DESCRIPTION: HEAVY DUTY TRUCKS. THE HOOK ON THE THROTTLE RETURN SPRINGS CAN FRACTURE AT LOW MILEAGE.
1,770 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: THE THROTTLE MAY NOT RETURN TO IDLE, INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL REPLACE THE THROTTLE SPRINGS WITH HEAVIER SPRINGS AND A NEW ANCHOR.
VEHICLE DESCRIPTION: HEAVY DUTY TRUCKS. THE WINDSHIELD WIPER CONNECTING LINKAGE SOCKETS CAN WEAR OUT PREMATURELY DUE TO INSUFFICIENT GREASING DURING ASSEMBLY.
6,720 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: THIS CAN LEAD TO A SEPARATION OF THE LINKAGE AND LOSS OF WIPER FUNCTION, IMPAIRING THE DRIVER'S VISIBILITY.
Remedy: DEALERS WILL REPLACE THE CONNECTING LINKAGES WITH NEW LINKS THAT ARE PROPERLY LUBRICATED.
VEHICLE DESCRIPTION: HEAVY DUTY TRUCKS. THE DOOR HINGE FASTENERS CONTAIN A DEFECT WHICH COULD CAUSE A FAILURE TO COMPLY WITH THE LOADING REQUIREMENTS OF FMVSS NO. 206, "DOOR LOCKS AND DOOR RETENTION COMPONENTS."
441 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: IN THE EVENT OF A CRASH, THE DOOR HINGE MAY NOT PERFORM AS REQUIRED BY THE STANDARD.
Remedy: DEALERS WILL REPLACE THE DOOR HINGE FASTENERS.
VEHICLE DESCRIPTION: HEAVY DUTY TRUCKS EQUIPPED WITH AUTOMATIC TRANSMISSIONS AND AN OPTIONAL SHIFT SELECTOR WITH A PARK BRAKE POSITION. THESE VEHICLES DO NOT COMPLY WITH THE EMERGENCY BRAKE SYSTEM REQUIREMENTS OF FMVSS NO. 121, "AIR BRAKE SYSTEM." IF THE SECONDARY AIR SYSTEM IS DRAINED, THE SPRING BRAKES WILL APPLY AND THE ABILITY TO APPLY, RELEASE, AND MODULATE THE SERVICE BRAKES WILL BE LOST.
348 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: INCREASED BRAKING EFFORT WILL BE REQUIRED, INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL REPAIR THE BRAKE SYSTEM ON THESE VEHICLES.
VEHICLE DESCRIPTION: WALK-IN VAN AND SHUTTLE BUS CHASSIS EQUIPPED WITH MERITOR MODEL FC-921 FRONT AXLES. STRESS CRACKS CAN OCCUR IN THE LEFT FRONT AXLE STEERING KNUCKLE.
5,041 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: THIS CONDITION CAN LEAD TO LOSS OF STEERING CONTROL.
Remedy: DEALERS WILL REPLACE THE LEFT HAND STEERING KNUCKLE WITH A NEWLY DESIGNED KNUCKLE WITH A LARGER CROSS SECTION IN THE AREA THAT WAS CRACKING.
VEHICLE DESCRIPTION: HEADY DUTY TRUCKS EQUIPPED WITH 36" REAR BRAKE CHAMBERS. THE BRAKE SYSTEM DOES NOT MEET THE AIR RESERVOIR VOLUME REQUIREMENT OF FMVSS 121, "AIR BRAKE SYSTEMS."
45 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: INCREASED BRAKING DISTANCE CAN OCCUR INCREASING THE RISK OF A VEHICLE CRASH.
Remedy: DEALERS WILL REPAIR THESE VEHICLES.
VEHICLE DESCRIPTION: HEAVY DUTY TRUCKS EQUIPPED WITH MERITOR INTERAXLE DRIVELINE U-JOINTS. DEFLECTOR RINGS, A PART OF THE SYSTEM TO SEAL THE U-JOINTS FROM CONTAMINATES, ARE LOOSE. THIS ALLOWS WATER TO ENTER THE U-JOINT BEARING AREA RESULT IN DILUTION OF THE LUBRICANT, OXIDATION OF THE BEARING AND SEAL SURFACES, AND LOSS OF LUBRICANT.
22,186 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: IF THIS PROBLEM GOES UNDETECTED, THE INTERAXLE DRIVELINE CAN SEPARATE FROM THE VEHICLE, INCREASING THE RISK OF A VEHICLE CRASH.
Remedy: DEALERS WILL REPLACE THE U-JOINTS WITH THE CURRENT DESIGN U-JOINTS.
VEHICLE DESCRIPTION: TRUCK-TRACTORS EQUIPPED WITH 26" 8-BLADE METAL ENGINE COOLING FANS. THE FAN BLADES CAN FATIGUE CRACK AND EVENTUALLY SEPARATE FROM THE FAN.
8,485 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: IF THE FAN BLADE BREAKS WHILE A PERSON WAS WORKING IN THE ENGINE, PERSONAL INJURY COULD OCCUR.
Remedy: DEALERS WILL REPLACE THESE FANS WITH FANS WHICH ARE MORE DURABLE.
VEHICLE DESCRIPTION: FIRE APPARATUS CABS EQUIPPED WITH CENTER MOUNTED REAR SEATS. THE UPPER D-RING SEAT BELT ANCHORAGES FOR THE REAR SEATS FAIL TO COMPLY TO THE REQUIREMENTS OF FMVSS NO. 210, "SEAT BELT ASSEMBLY ANCHORAGES."
213 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: IN THE EVENT OF A VEHICLE CRASH, THE REAR SEAT OCCUPANT MAY NOT BE PROPERLY RESTRAINED INCREASING THE RISK OF PERSONAL INJURY.
Remedy: DEALERS WILL REPLACE THESE D-RING ANCHORAGES.
VEHICLE DESCRIPTION: FIRE APPARATUS VEHICLES. THE FRONT BRAKES FAIL TO COMPLY WITH THE BRAKE RELEASE TIMING REQUIREMENTS OF FMVSS NO. 121, "AIR BRAKE SYSTEMS."
125 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: INCREASED BRAKING DISTANCE CAN OCCUR INCREASING THE RISK OF A VEHICLE CRASH.
Remedy: DEALERS WILL REPAIR THESE VEHICLES.
VEHICLE DESCRIPTION: TRUCK/TRACTORS. THESE VEHICLES DO NOT COMPLY WITH THE REQUIREMENTS OF FMVSS NO. 121, "AIR BRAKE SYSTEMS." CONTINUOUS POWER IS TO BE SUPPLIED TO THE TRAILER ANTILOCK BRAKE SYSTEM (ABS) CIRCUIT. THESE VEHICLES WERE MANUFACTURED WITH A SWITCH INSTALLED IN THE ABS CIRCUIT.
21 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: THE ABS CIRCUIT CAN BE INTERRUPTED RESULTING IN A LOSS OF BRAKING ACTION TO THE TOWED VEHICLE INCREASING THE RISK OF A VEHICLE CRASH.
Remedy: DEALERS WILL INSTALL AN ANTI-LOCK POWER CIRCUIT.
VEHICLE DESCRIPTION: TRUCK/TRAILERS EQUIPPED WITH A HYDRAULIC PARKING BRAKE. A CASTING ERROR IN THE HYDRAULIC PARKING BRAKE RELAY VALVE CAUSES EXCESSIVE PRESSURE IN THE BRAKE SYSTEM WHICH CAN RESULT IN A HYDRAULIC HOSE SEPARATION.
2,587 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: IF THIS OCCURS, THE POWER STEERING ASSIST WILL BE LOST AND THE BRAKES WILL BE OPERATING FROM THE BACK-UP SYSTEM.
Remedy: DEALERS WILL INSTALL A CHECK VALVE MODIFICATION KIT TO REDUCE THE SYSTEM PRESSURE.
VEHICLE DESCRIPTION: TRUCK/TRAILERS. THE CERTIFICATION LABELS INSTALLED ON THESE VEHICLES ARE INCORRECT. THE GROSS AXLE WEIGHT RATING IS TOO HIGH FOR THE TIRES THAT WERE INSTALLED.
35 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: THE VEHICLE IS TOO HEAVY FOR THE TIRES INSTALLED RESULTING IN A TIRE SEPARATION.
Remedy: DEALERS WILL INSTALL A CORRECTED CERTIFICATION LABEL ON THESE VEHICLES.
VEHICLE DESCRIPTION: HEAVY DUTY TRUCKS EQUIPPED WITH DESIGN LEVEL 1, ROCKWELL FF980 SERIES FRONT AXLE. THE FRONT AXLE HUB FLANGE CAN DEVELOP CRACKS DUE TO HIGH STRESS LEVELS.
4,048 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: CRACKS IN A HUB FLANGE CAN RESULT IN A WHEEL SEPARATION.
Remedy: DEALERS WILL REMOVE AND REPLACE THE FRONT HUBS WITH AN IMPROVED DESIGN LEVEL 2 HUB.
VEHICLE DESCRIPTION: MEDIUM AND HEAVY DUTY TRUCKS CHASSIS EQUIPPED WITH ALLISON 500 SERIES TRANSMISSION AND A BENDIX 9X3 POWER APPLY PARK BRAKE SYSTEM. THE CAM LEVER OF THE POWERED APPLY BRAKE CAN MOVE FORWARD, BECAUSE A HOLE IN THE TRANSMISSION MOUNTING BOSS WAS DRILLED TOO DEEP.
1,993 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: THIS CAN ALLOW THE CAM LEVER TO BECOME DISENGAGED FROM THE PARKING BRAKE SHOES. THE OPERATOR WOULD HAVE NO WARNING THAT THE PARKING BRAKE WAS NOT APPLIED ALLOWING THE VEHICLE TO MOVE UNEXPECTEDLY.
Remedy: DEALERS WILL INSTALL SHIMS IN THE DRILLED AREA OF THE AUTOMATIC TRANSMISSION PARK BRAKE PIVOT PIN HOLE.
VEHICLE DESCRIPTION: HEAVY DUTY TRUCK. THE SHOULDER BOLT WHICH HOLDS THE GROTE TURN SIGNAL SWITCH CASE AND COMPONENTS TOGETHER CAN LOOSEN RESULTING IN THE TURN SIGNAL MALFUNCTIONING.
77,000 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: IF THE TURN SIGNAL FUNCTION IS LOST, FOLLOWING MOTORISTS WOULD NOT BE AWARE OF THE TURNING VEHICLE, INCREASING THE RISK OF A VEHICLE CRASH.
Remedy: DEALERS WILL INSPECT THESE VEHICLES AND TIGHTEN ANY LOOSE BOLTS AND IN THE TURN SIGNAL SWITCH WITHIN 2 YEARS FROM THE DATE OF THE RECALL NOTIFICATION LETTER. THE SHOULDER BOLT WILL BE REMOVED, CLEANED, AND REINSTALLED WITH LOCTITE. OWNERS CAN ALSO REQUEST LOCTITE AND REPAIR INSTRUCTIONS SO THEY ...
VEHICLE DESCRIPTION: HEAVY DUTY TRUCK. LEAKS THROUGH THE FIREWALL OR STEERING SHAFT BOOTS ALLOWS WATER TO RUN DOWN THE STEERING SHAFT. THE STEERING SHAFT SLIP SPLINE CORRODES CAUSING IT TO SEIZE.
11,366 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: INCREASED STEERING EFFORT CAN RESULT INCREASING THE RISK OF A VEHICLE CRASH.
Remedy: DEALERS WILL REPLACE THE STEERING SHAFT WITH A NEW DESIGN THAT IS INSTALLED IN AN INVERTED ORIENTATION SO NO WATER CAN ENTER THE SPLINES.
VEHICLE DESCRIPTION: VANS AND TRUCKS EQUIPPED WITH AN OPTIONAL AUTOMATIC TRANSMISSION SHIFT LEVER THAT INCLUDES A PARK BRAKE POSITION. THE TRANSMISSION SHIFTER/PARK BRAKE LEVER CAN BIND BEFORE FULLY ENGAGING IN THE PARK BRAKE POSITION CAUSING A FALSE PARK CONDITION.
5,997 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: THE VEHICLE CAN MOVE AFTER BEING PLACED IN PARK INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL INSTALL A SPACER PLATE IN THE SHIFTER AND INSPECT FOR THE PRESENCE OF AN "E" CLIP THAT DETAINS THE DETENT PIN.
THE SPARE TIRE CARRIER HOIST COMPONENTS CAN BECOME LOOSE WHILE TRAVELING AND ALLOW THE SPARE TIRE TO MOVE FROM ITS STORED POSITION TO THE ROAD SURFACE.
10,590 vehicles affected
Manufacturer: WINNEBAGO INDUSTRIES, INC.
Consequence: THE SPARE TIRE CAN CONTACT THE ROAD SURFACE INCREASING THE RISK OF A VEHICLE CRASH OR PROPERTY DAMAGE TO THE FOLLOWING VEHICLES.
Remedy: DEALERS WILL ADD A PRIMARY SPARE TIRE SUPPORT BRACKET.
CORROSION CAN OCCUR IN THE FOOT BRAKE VALVE ADAPTER BORE AND PLUNGER DUE TO WATER AND ROAD SALT INTRUSION.
13,565 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: ACCUMULATED CORROSION AND WATER INTRUSION CAN RESULT IN THE PLUNGER STICKING, ESPECIALLY DURING EXTREMELY COLD WEATHER SERVICE.
Remedy: DEALERS WILL REMOVE AND REPLACE THE BRAKE VALVE ADAPTER WITH AN IMPROVED DESIGN THAT HAS FULL FACE CONTACT WITH THE GASKET.
DUE TO UNDERSIZED RIVETS AND OVERSIZED HOLES, THE B-PILLAR ANCHORAGE WILL NOT MEET THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD (FMVSS) NO. 210, "SEAT BELT ASSEMBLY ANCHORAGES."
121 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: IN THE EVENT OF A CRASH, THE SEAT BELT ASSEMBLY ANCHORAGE MAY NOT HOLD AN OCCUPANT INCREASING THE RISK OF PERSONAL INJURY OR DEATH.
Remedy: DEALERS WILL MAKE THE NECESSARY REPAIRS TO THE SEAT BELT ASSEMBLY ANCHORAGES.
VEHICLE DESCRIPTION: MOTOR HOMES BUILT ON A CHEVROLET CHASSIS. THE FRAME RAIL EXTENSION WILL NOT SUPPORT A FULL LIQUID PROPANE (LP) GAS TANK. VIBRATION OF THE TANK CAN CAUSE THE MOUNTING HARDWARE TO BECOME LOOSE AND EVENTUALY COULD CAUSE THE TANK TO FALL OFF.
57 vehicles affected
Manufacturer: WINNEBAGO INDUSTRIES, INC.
Consequence: IF THE LP TANK FELL OFF, BODILY INJURY AND/OR PROPERTY DAMAGE COULD OCCUR.
Remedy: DEALERS WILL INSTALL A RAIL SUPPORT FOR THE LP TANK.
VEHICLE DESCRIPTION: ALL VEHICLES EQUIPPED WITH EATON DRIVE AXLES AND AXILOK SPINDLE NUTS. THE DRIVE AXLE HOUSINGS CONSIST OF A PLATE STEEL CENTER SECTION AND TWO FORGED SPINDLES, ONE OF WHICH IS WELDED TO EACH END OF THE CENTER SECTION. EACH SPINDLE CONTAINS A KEYWAY SLOT IN WHICH THE LOCKING TAB FOR THE WHEEL BEARING NUT LOCKING MECHANISM IS INSERTED. THE LENGTH OF THE KEYWAY SLOT MAY NOT BE...
1,410 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: THIS LOCKING TAB PREVENTS THE WHEEL BEARING NUT FROM LOOSENING DURING VEHICLE OPERATION. IF THIS TAB IS DEFORMED, THE NUT CAN LOOSEN ALLOWING THE WHEEL TO SEPARATE FROM THE AXLE INCREASING THE RISK OF A VEHICLE ACCIDENT.
Remedy: DEALERS WILL REPLACE THE DRIVE AXLE HOUSING NUTS WITH A CONVENTIONAL WHEEL NUT HARDWARE SYSTEM.
VEHICLE DESCRIPTION: HEAVY DUTY TRUCKS EQUIPPED WITH HORTON FAN DRIVES. THE FAN DRIVE CONTROL SYSTEM WAS RECONFIGURED WHICH RESULTED IN A SIGNIFICANT INCREASE IN THE DEMAND FOR FAN ACTIVATION AND ASSOCIATED STRESS TO ELECTRICAL AND MECHANICAL COMPONENTS. VARIOUS COMPONENT FAILURE MODELS, COMBINED WITH CHARACTERISTICS OF THE FAN CLUTCH AND ITS BEARINGS, CAN CAUSE FAN CLUTCH BEARINGS TO FAIL PREM...
27,500 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: IF THE FAN IS LOCKED, THE THE SYSTEM CALLS FOR THE FAN TO BE ON, THE FAN CLUTCH WILL SLIP, GENERATE HEAT, AND UNLESS RELEASED, WILL RESULT IN A FIRE.
Remedy: DEALERS WILL REPLACE THE FAN CLUTCH DRIVE DISC WITH ONE THAT INCORPORATES A THERMALLY ACTIVATED PRESSURE RELIEF.
AN ELECTRICAL SHORT CAN OCCUR IN THE AUXILLIARY HEATER/AIRCONDITIONING BLOWER IF EXPOSED TO WATER.
3,800 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: THE SHORTED RELAY CAN RESULT IN A FIRE.
Remedy: DEALERS WILL REMOVE AND REPLACE THE RELAY WITH ONE THAT RESISTS SHORTING IF CONTACTED BY WATER AND DOES NOT SUPPORT COMBUSTION EVEN IF SHORTED.
THESE VEHICLES ARE EQUIPPED WITH A DETROIT DIESEL OPTIMIZED IDLE SYSTEM. IF THE IGNITION IS TURNED ON AND THE FUSE FOR THE ELECTRONIC CONTROL MODULE (ECM) POWER FEED LINE IS REMOVED OR BURNED OUT, THE SAFETY FEATURES DESIGNED TO PREVENT INJURY TO PERSONS WORKING IN THE VICINITY OF THE ENGINE WILL BE BYPASSED, AND UNINTENTIONAL CRANKING OF THE ENGINE WILL OCCUR.
258 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: IF UNINTENTIONAL CRANKING OF THE ENGINE OCCURS, PERSONS WORKING IN THE VICINITY OF THE ENGINE COULD BE INJURED AND THE VEHICLE COULD MOVE.
Remedy: DETROIT DIESEL DISTRIBUTORS WILL REWIRE THE VEHICLES USING A REVISED ECM WHICH WILL ELIMINATE UNINTENTIONAL CRANKING.
THE FOUR FASTENERS THAT RETAIN THE OUTPUT SHAFT BEARING TO THE STEERING COLUMN TILT/TELESCOPING MECHANISM WAS NOT TORQUED PROPERLY.
2,688 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: IF THESE FASTENERS BECOME LOOSE AND ALL FALL OUT, THE STEERING COLUMN DRIVELINE WILL DISCONNECT FROM THE TILT/TELESCOPING MECHANISM AND THE ABILITY TO STEER THE VEHICLE WILL BE LOST.
Remedy: THE VEHICLES WILL BE INSPECTED FOR LOOSE FASTENERS AND RETORQUED TO THE PROPER SPECIFICATIONS IF THE FASTENERS ARE LOOSE.
THE EQUALIZING BEAM SHAFT OF THE TANDEM AXLE SUSPENSION WERE MANUFACTURED FROM AS-ROLLED SAE4140 STEEL RATHER THAN THE SPECIFIED ANNEALED SAE4140. THESE SHAFTS CAN FRACTURE INSIDE THE BEAM AT THE TOE OF THE WELD.
48 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: VEHICLES ARE SUBJECT TO VEHICLE TILT AND POSSIBLE ROLLOVER IN THE EVENT THAT BOTH EQUALIZING BEAMS, ON THE SAME SIDE OF THE VEHICLE, EXPERIENCE A SIMULTANEOUS SHAFT FAILURE. AFFECTED SUSPENSIONS CAN ALSO DROP AND CONTACT THE ROAD SURFACE GENERATING SPARKS WHICH COULD IGNITE FLAMMABLE MATERIAL.
Remedy: OWNER NOTIFICATION IS BEING CONDUCTED BY NEWAY ANCHORLOK. DEALERS WILL INSPECT AND REPLACE ALL SUSPENSION SUSPENSION BEAMS WITH SUSPENSION BEAMS CONTAINING APPROPRIATE SHAFTS.
THE BUNK SUPPORT BRACKET CAN FRACTURE ALLOWING THE BUNK TO DROP.
205 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: THE BUNK COULD FALL WITHOUT WARNING STRIKING AN OCCUPANT SITTING IN THE LOWER BUNK CAUSING PERSONAL INJURY.
Remedy: DEALERS WILL INSTALL A BUNK SUPPORT BRACKET REINFORCEMENT KIT.
THE BOLTS USED TO MOUNT THE BRAKE ASSEMBLIES TO THE AXLES MAY HAVE CRACKS FROM IMPROPER HEAT TREATMENT.
220 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: THESE CRACKS COULD CAUSE THE BOLTS TO FAIL ALLOWING THE BRAKE ASSEMBLIES TO SEPARATE FROM THE AXLES INCREASING THE POTENTIAL FOR A VEHICLE ACCIDENT.
Remedy: DEALERS WILL REMOVE AND REPLACE ALL BRAKE MOUNTING BOLTS.
THE CERTIFICATION LABEL ON THESE VEHICLES HAS INCORRECT TIRE PRESSURE DATA. A TIRE PRESSURE RATING OF 110 PSI WAS LISTED FOR BOTH FRONT AND REAR TIRES. THE PROPER TIRE PRESSURE VALUES ARE 90 PSI FRONT AND 80 PSI REAR.
59 vehicles affected
Manufacturer: WINNEBAGO INDUSTRIES, INC.
Consequence: CONSEQUENCE OF NON-COMPLIANCE: INCORRECT INFLATION OF TIRES CAUSES EXCESSIVE UNEVEN TIRE WEAR THAT CAN RESULT IN TIRE FAILURE AND AN ACCIDENT.
Remedy: CORRECT CERTIFICATION LABELS WILL BE MAILED TO OWNERS WITH INSTRUCTIONS FOR INSTALLING THE LABEL ON THEIR VEHICLES. IF OWNERS PREFER, THEIR DEALER CAN INSTALL THE LABEL FOR THEM.
THE PRIMARY AIR RESERVOIR CAN RUPTURE DUE TO INADEQUATE SEAM WELDS.
317 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: THIS CONDITION COULD CAUSE LOSS OF BRAKING CAPABILITY AND INCREASE THE POTENTIAL FOR A VEHICLE ACCIDENT.
Remedy: DEALERS WILL REMOVE AND REPLACE ALL PRIMARY AIR RESERVOIRS DATED CODE 2/27/93.
THE PARKING BRAKE LEVER MAY NOT TRAVEL FAR ENOUGH OVER CENTER TO ASSURE THAT IT REMAINS IN THE PROPER POSITION ALLOWING THE VEHICLE TO ROLL AWAY WHILE PARKED.
3,050 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: IF THE VEHICLE IS NOT PROPERLY PARKED WITH THE TRANSMISSION IN THE CORRECT POSITION, AND IF THE VEHICLE IS PARKED ON A GRADE, IT COULD UNINTENTIONALLY ROLL AWAY INCREASING THE POTENTIAL FOR AN ACCIDENT.
Remedy: DEALERS WILL REMOVE AND REPLACE THE PARKING BRAKE LEVER WITH A LEVER THAT REQUIRES A 25 LB. EFFORT TO RELEASE.
THE GLASS IN THE SWING-OUT SIDE WINDOW CAN SEPARATE FROM THE WINDOW FRAME.
4,630 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: THE GLASS SEPARATING FROM THE FRAME CAN CAUSE PERSONAL INJURY OR A HAZARD TO OTHER VEHICLES IF SEPARATION OCCURS WHILE THE TRUCKIS IN MOTION.
Remedy: DEALERS WILL REPLACE THE SWING-OUT SIDE WINDOWS WITH A SIDE WINDOW RETAINED BY ADHESIVE.
DURING ASSEMBLY, THE TIE ROD END NUTS WERE NOT PROPERLY TORQUED. EXTREMELY LOW TORQUE CAN ALLOW MOVEMENT BETWEEN THE BALL STUD AND THE TIE ROD ARM CAUSING DAMAGE.
300 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: THIS CONDITION CAN AFFECT THE DRIVER'S ABILITY TOSTEER THE VEHICLE INCREASING THE POTENTIAL FOR A VEHICLE ACCIDENT.
Remedy: DEALERS WILL RETORQUE THE TIE ROD BALL JOINT NUTS TO ROCKWELL'S SPECIFICATION.
AIR SYSTEM BLOCKAGE IN THE AIR DRYER OCCURS DEGRADING THE MOISTURE REMOVING CAPABILITIES OF THE DRYER WHEN THE VEHICLE IS OPERATED IN A COLD ENVIRONMENT AND MOISTURE ACCUMULATES AND FREEZES IN THE AIR DRYER OR IN THE LINE BETWEEN THE DRYER AND THE AIR SYSTEM RESERVOIR. THE AIR DRYER CAN BECOME OVER PRESSURIZED CAUSING THE AIR DRYER CARTRIDGE TO SEPARATE FROM THE MOUNTING BASE.
18,500 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: IF THE AIR DRYER SEPARATES FROM THE BASE, THE CARTRIDGECAN SEPARATE SUFFICIENTLY ENOUGH TO CAUSE PERSONAL INJURY OR PROPERTY DAMAGE.
Remedy: DEALERS WILL EQUIP AIR SYSTEMS WITH A PRESSURE RELIEF VALVE TO BE LOCATED BETWEEN THE COMPRESSOR AND THE AIR DRYER. THIS PRESSURE RELIEF VALVE IS INTENDED TO VENT IF EXCESSIVE PRESSURE DEVELOPS IN THE AIR DRYER.
THE MUFFLER MOUNTING BRACKETS THAT ATTACH THE EXHAUST SYSTEM AND CAB ENTRY GRAB HANDLE TO THE CAB WERE MANUFACTURED WITH INCOMPLETE WELDS.
81 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: AN INCOMPLETE WELD COULD CAUSE A PERSON USING THE GRABHANDLE TO SLIP AND FALL RESULTING IN PERSONAL INJURY.
Remedy: DEALERS WILL INSPECT VEHICLES FOR ADEQUATE MUFFLER BRACKET WELDS AND RE-WELD IF NECESSARY.
THE BRAKE CHAMBER MOUNTING STUDS CAN LOOSEN OR PULL THROUGH DUE TO FATIGUE IN THE BRAKE CHAMBER HOUSING CAUSED BY FOUNDATION BRAKE CHATTER.
5,700 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: THIS CONDITION CAN RESULT IN LOSS OF BRAKING CAPABILITY.
Remedy: DEALERS WILL CHANGE THE BRAKE LINING MATERIALS, REPLACE THE WING BRACKET WITH A REINFORCED BRACKET AND INSTALL BRAKE CHAMBERS WITH REINFORCED CHAMBER HOUSING AND LARGER (1/2") MOUNTING STUDS.
WASHERS WERE NOT INSTALLED ON THE PASSENGER SIDE RETRACTOR AND OUTBOARD SAFETY BELT ANCHORS. THIS DOES NOT MEET THE REQUIREMENTS OF FMVSS NO. 207, "SEATING SYSTEMS," AND FMVSS NO. 210, "SEAT BELT ASSEMBLY ANCHORAGES."
70 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Remedy: DEALERS WILL INSTALL WASHERS AT BOTH LOCATIONS.
A LARGER THAN SPECIFIED SCREW WAS USED TO MOUNT A POWER JUNCTION STUD BLOCK TO THE PASSENGER SIDE OF THE ENGINE TUNNEL. THE LARGER SCREW DID NOT ALLOW ADEQUATE CLEARANCE BETWEEN THE SCREW HEAD AND THE RING TERMINALS WHICH ATTACH TO THE STUD. CONTACT BETWEEN THE RING TERMINALS AND THE SCREW HEAD CAN CAUSE AN ELECTRICAL SHORT CIRCUIT.
1,400 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: ELECTRICAL SHORT CIRCUITS IN THE ENGINE COMPARTMENT CAN LEAD TO POSSIBLE FIRES WITHOUT PRIOR WARNING.
Remedy: CORRECT SIZE MOUNTING FASTENERS WILL BE INSTALLED TO REPLACE THE OVERSIZE SCREWS. THESE WILL BE RECESSED INTO THE MOUNTING BLOCK AND CANNOT COME INTO CONTACT WITH THE RING TERMINALS.
FATIGUE CRACKS DEVELOP IN THE FRONT AXLE KNUCKLE SUPPPORT ON HIGH MILEAGE VEHICLES THAT CAN CAUSE KNUCKLE FAILURE.
2,336 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: KNUCKLE FAILURE CAN RESULT IN POSSIBLE WHEEL ASSEMBLY SEPARATION AND A LOSS OF VEHICLE CONTROL.
Remedy: REPLACE THE FRONT AXLE KNUCKLE ASSEMBLIES WITH A REDESIGNED KNUCKLE THAT HAS A RADIUS IN THE AREA WHERE CRACKS HAVE BEEN FOUND.