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Polaris "900 Fusion" "900 RMK" and "900 Switchback" Snowmobiles

CPSC Recall #05-590 — July 27, 2005

Recall Summary

Recall Number05-590
Recall DateJuly 27, 2005
Remedy TypeRepair
Units AffectedAbout 7,800
ManufacturerPolaris Industries Inc., of Medina, Minn.
ImporterPolaris Industries Inc., of Medina, Minn.
Manufactured InUnited States

Where It Was Sold

Polaris dealers nationwide sold the snowmobiles from August 2004 through June 2005 for between $8
882 and $10
999.

Product

Polaris "900 Fusion" "900 RMK" and "900 Switchback" Snowmobiles

Description

The recall includes model year 2005 Polaris "900 Fusion," "900 RMK," and "900 Switchback" snowmobiles with model numbers: S05PL8DSD, S05PM8DS(A)(B), S05PN8DS, S05PS8DS, S05PM8DS(A)(B)(C), S05PL8DS(A)(B)(C). The snowmobile model and serial number identification decal is located on the right-front side decal of the tunnel. The serial number is permanently stamped into the tunnel and the model number is embossed on the decal.

Hazard

There are three separate issues involved in this safety recall:Front Suspension Spindle - The nut that fastens the upper control arm ball joint to the suspension spindle can loosen. If this occurs, continued operation could allow the spindle to break and release the upper control arm, posing a risk of loss of control of the vehicle.Fuel Tank Chaffing - The fuel tanks can contact the chassis along the bulkheads leading to wear on the tank walls. This could pose a fuel leakage and possible fire hazard to consumers.Gasket - The gasket sealing the fuel pump assembly to the tank can develop cracks. This poses a risk of fuel leakage and fire hazard to consumers.

Incidents & Injuries

Polaris has received 32 reports of spindle damage and two reports of fuel leaks. No injuries or property damage has been reported.

Remedy Instructions

Consumers should immediately stop using the snowmobile and contact their Polaris dealer to schedule a free repair. Polaris is directly notifying most owners about the recall.

What Should You Do?

Stop using this product immediately. Contact the manufacturer for a Repair at no charge. If you experienced an injury, report it at SaferProducts.gov.

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Frequently Asked Questions

Follow the consumer action instructions in the recall notice above. Most recalls require you to stop using the product and contact the manufacturer directly — either by calling the toll-free number listed in the official CPSC notice or by visiting the manufacturer's website. You generally do not need a receipt or original packaging to claim a remedy. The manufacturer is legally required to provide the remedy (Repair) at no cost to you.

If the product caused a fire or burn injury, document the incident with photos and preserve the product if it is safe to do so. Report the incident to the CPSC at SaferProducts.gov and to your local fire department. Contact the manufacturer to inform them of the incident — they are required to track and report injuries to CPSC. You may also want to consult a personal injury attorney, as fire and burn injuries caused by defective products can be grounds for a product liability claim against the manufacturer.

In most cases, no. CPSC-coordinated recall remedies are designed to be accessible without proof of purchase. Manufacturers typically ask consumers to self-certify ownership and may ask for photos of the product or its serial number. Some manufacturers request that you mail in a portion of the product (such as a cut cord or removed component) as proof of disposal. Check the specific remedy instructions for this recall for exact requirements. If you registered your product at the time of purchase, the process is usually even simpler.

If the original manufacturer has gone out of business, the recall remedy may no longer be available through them. In this case, contact CPSC directly at 1-800-638-2772 or cpsc.gov for guidance. If the brand was acquired by another company, the acquiring company may have assumed recall obligations. In some cases where a remedy is unavailable, CPSC advises consumers to safely dispose of the product. If you were injured by the product of a defunct company, consult a product liability attorney — parent companies, distributors, and retailers may still bear liability in some circumstances.

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