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2002 Kawasaki "Bayou" ATVs

CPSC Recall #02-515 - December 30, 2001

Recall Summary

Recall Number02-515
Recall DateDecember 30, 2001
Remedy TypeRepair
Units AffectedAbout 360

Where It Was Sold

Kawasaki dealers sold these ATVs nationwide in November 2001 for between $3
000 and $5
000.

Product

2002 Kawasaki "Bayou" ATVs

Description

PRODUCT: ATVs - Kawasaki Motors Corp., U.S.A. (KMC) of Irvine Calif., is voluntarily recalling about 360 model year 2002 All-Terrain Vehicles (ATVs). The Kawasaki "Bayou 200, 300, 300 (4x4)" is a four-wheel ATV with a manual transmission. The recalled ATVs are model numbers KLF220A-15, KLF300-B15, and KLF300-C14. They have "Kawasaki" and "Bayou" written on both sides of the bodywork, roughly inboard of the operator's knee location. Kawasaki dealers sold these ATVs nationwide in November 2001 for between $3,000 and $5,000. PROBLEM: The rear wheel hubs, in the case of the KLF220 and KLF300-B, and the front and rear wheel hubs of the KLF300-C, are held to their respective axles by a castellated nut that is secured to the axle with a specified torque, then locked in place by a cotter pin. On a limited number of the affected models, the axle nut was not tightened to the proper torque before the cotter pin was inserted. The cotter pin or axle nut failure could cause the hub to come off of the axle shaft creating the potential for an incident resulting in injury or death to the rider. INCIDENTS/INJURIES: None reported. WHAT TO DO: Consumers should contact their Kawasaki dealer to schedule an appointment. The dealer will apply the correct torque to the axle nut. For more information, contact Kawasaki toll-free, at (866) 802-9381 between 8:30 a.m. and 4:45 p.m. PT Monday through Friday. Kawasaki Motor Corporation has notified consumers directly about this recall.

Hazard

On a limited number of the affected models, the axle nut was not tightened to the proper torque before the cotter pin was inserted. The cotter pin or axle nut failure could cause the hub to come off of the axle shaft creating the potential for an incident resulting in injury or death to the rider.

Incidents & Injuries

None reported.

Remedy Instructions

Consumers should contact their Kawasaki dealer to schedule an appointment. The dealer will apply the correct torque to the axle nut.

What Should You Do?

Stop using this product immediately. Contact the manufacturer for a Repair at no charge. If you experienced an injury, report it at SaferProducts.gov.

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Frequently Asked Questions

Follow the consumer action instructions in the recall notice above. Most recalls require you to stop using the product and contact the manufacturer directly, either by calling the toll-free number listed in the official CPSC notice or by visiting the manufacturer's website. You generally do not need a receipt or original packaging to claim a remedy. The manufacturer is legally required to provide the remedy (Repair) at no cost to you.

Yes. If you were injured by a defective consumer product, whether recalled or not, you may have grounds for a product liability claim against the manufacturer and potentially the retailer. A recall notice can serve as evidence that the manufacturer was aware of the defect. Injuries that may support a claim include burns, lacerations, fractures, electric shock, choking incidents, and chemical exposure. Most product liability attorneys work on a contingency fee basis, meaning you pay nothing unless you win. Consult an attorney promptly, as statutes of limitation vary by state.

In most cases, no. CPSC-coordinated recall remedies are designed to be accessible without proof of purchase. Manufacturers typically ask consumers to self-certify ownership and may ask for photos of the product or its serial number. Some manufacturers request that you mail in a portion of the product (such as a cut cord or removed component) as proof of disposal. Check the specific remedy instructions for this recall for exact requirements. If you registered your product at the time of purchase, the process is usually even simpler.

If the original manufacturer has gone out of business, the recall remedy may no longer be available through them. In this case, contact CPSC directly at 1-800-638-2772 or cpsc.gov for guidance. If the brand was acquired by another company, the acquiring company may have assumed recall obligations. In some cases where a remedy is unavailable, CPSC advises consumers to safely dispose of the product. If you were injured by the product of a defunct company, consult a product liability attorney, parent companies, distributors, and retailers may still bear liability in some circumstances.

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