2021 VOLVO XC40

9 recalls — 50 complaints

25V908000 Dec 23, 2025
BACK OVER PREVENTION:SOFTWARE
Volvo Car USA, LLC (Volvo Car) is recalling certain 2021-2025 XC40, 2022 V90, 2022-2024 C40BEV, 2022-2025 S90, V90CC, XC60, 2023-2025 S60, V60, V60CC, XC90, and 2025 EC40, and EX40 vehicles. The rearview camera image may not display when the vehicle is placed in reverse. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 111, "Rear Visibility."
Remedy: The software will be updated by a dealer or through an over-the-air (OTA) update, free of charge. Owner notification letters were mailed February 24, 2026. Owners may contact Volvo Car’s customer service at 1-800-458-1552. Volvo Car's number for this recall is R10333. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning February 16, 2026. This recall replaces previous NHTSA recall number 25V282. Vehicles previously repaired under recall 25V282 will need to have the new remedy performed.
413,151 vehicles affected
25V282000 May 8, 2025
BACK OVER PREVENTION:SOFTWARE
Volvo Car USA, LLC (Volvo Car) is recalling certain 2021-2025 XC40, 2022 V90, 2022-2025 S90, V90CC, C40, XC60, 2023-2025 S60, V60, V60CC, XC90, and 2025 EC40 and EX40 vehicles. The rearview camera image may not display when the vehicle is placed in reverse. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 111, "Rear Visibility."
Remedy: The software will be updated by a dealer or through an over-the-air (OTA) update, free of charge. Owner notification letters were mailed June 27, 2025. Owners may contact Volvo Car customer service at 1-800-458-1552. Volvo Car's number for this recall is R10320.
413,151 vehicles affected
21V881000 Nov 12, 2021
STRUCTURE:FRAME AND MEMBERS
Volvo Car USA, LLC (Volvo) is recalling certain 2021 XC40 BEV vehicles. A bolt that secures the cross-member bracket for the electrical motor in the engine compartment may be loose or missing.
Remedy: Dealers will replace the cross-member bracket and install new bracket bolts, free of charge. Owner notification letters were mailed December 16, 2021. Owners may contact Volvo customer service at 1-888-458-1552. Volvo's number for this recall is R10128.
4 vehicles affected
21V881000 Nov 12, 2021
ENGINE
Volvo Car USA, LLC (Volvo) is recalling certain 2021 XC40 BEV vehicles. A bolt that secures the cross-member bracket for the electrical motor in the engine compartment may be loose or missing.
Remedy: Dealers will replace the cross-member bracket and install new bracket bolts, free of charge. Owner notification letters were mailed December 16, 2021. Owners may contact Volvo customer service at 1-888-458-1552. Volvo's number for this recall is R10128.
4 vehicles affected
21V682000 Sep 1, 2021
SEAT BELTS:REAR/OTHER:RETRACTOR
Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 XC40, XC 40 Recharge, V60CC, V90, V90CC, XC90, and 2021-2022 V60, XC60, S60 vehicles. The seat belt automatic locking retractors may deactivate early, which can prevent the child restraint system from securing properly. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 208, "Occupant Crash Protection."
Remedy: Dealers will inspect and replace the seat belt assemblies, as necessary, free of charge. Owner notification letters were mailed October 13, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10111.
19,149 vehicles affected
21V682000 Sep 1, 2021
SEAT BELTS:FRONT:RETRACTOR
Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 XC40, XC 40 Recharge, V60CC, V90, V90CC, XC90, and 2021-2022 V60, XC60, S60 vehicles. The seat belt automatic locking retractors may deactivate early, which can prevent the child restraint system from securing properly. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 208, "Occupant Crash Protection."
Remedy: Dealers will inspect and replace the seat belt assemblies, as necessary, free of charge. Owner notification letters were mailed October 13, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10111.
19,149 vehicles affected
21V682000 Sep 1, 2021
SEAT BELTS
Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 XC40, XC 40 Recharge, V60CC, V90, V90CC, XC90, and 2021-2022 V60, XC60, S60 vehicles. The seat belt automatic locking retractors may deactivate early, which can prevent the child restraint system from securing properly. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 208, "Occupant Crash Protection."
Remedy: Dealers will inspect and replace the seat belt assemblies, as necessary, free of charge. Owner notification letters were mailed October 13, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10111.
19,149 vehicles affected
21V109000 Feb 24, 2021
ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY:MANAGEMENT SYSTEM/ENERGY CONTROL MODULE (BMS/BECM):SOFTWARE
Volvo Car USA, LLC (Volvo Car) is recalling certain 2021-2022 XC40 Recharge vehicles. The Battery Energy Control Module (BECM) microprocessor may reset and cause the high voltage system to disconnect.
Remedy: Volvo Car will notify owners, and dealers will install a software update, free of charge. The recall began March 30, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10078.
2,278 vehicles affected
21V109000 Feb 24, 2021
ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY:MANAGEMENT SYSTEM/ENERGY CONTROL MODULE (BMS/BECM):SOFTWARE
Volvo Car USA, LLC (Volvo Car) is recalling certain 2021-2022 XC40 Recharge vehicles. The Battery Energy Control Module (BECM) microprocessor may reset and cause the high voltage system to disconnect.
Remedy: Volvo Car will notify owners, and dealers will install a software update, free of charge. The recall began March 30, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10078.
2,278 vehicles affected
VEHICLE SPEED CONTROL Feb 12, 2026
I was sitting in the car with my daughter with the car in park, but the engine was on. Suddenly the engine started revving, and I thought her foot hit the peddle but it wasn't the case, and she had to turn the car off. I then got into the driver's seat and started the car again, and it did the same thing. I turned the car off and had to Uber home.
ENGINE AND ENGINE COOLING Feb 5, 2026
The contact owns a 2021 Volvo XC40. The contact stated that while driving approximately 30 MPH, the vehicle unintendedly decelerated. The contact was able to pull into a nearby parking lot where the vehicle stalled. The vehicle was towed to the dealer, who diagnosed the cause of the failure and repaired the vehicle. The contact believed that the battery and drive train were repaired. Approximately 2 to 3 years later, while driving approximately 20 MPH, the vehicle started shaking, lost motive power, and stalled. Law Enforcement arrived on the scene, and while assisting with moving the vehicle from the middle of the road became aware that coolant was leaking underneath the vehicle. The vehicle was towed to the dealer, who diagnosed the vehicle with coolant intrusion into the engine. The contact was informed that the inverter drive system and wiring harness had caused a catastrophic drive failure. The vehicle was not repaired. The manufacturer was made aware of the failure, and a case was opened. The failure mileage was approximately 10,000.
FUEL/PROPULSION SYSTEM Jan 2, 2026
The vehicle experienced a complete loss of propulsion, causing it to freeze and become unable to move. The first occurrence happened during the original factory warranty period and required towing to a dealership, but the root cause was not identified at that time. The same loss-of-propulsion failure has since recurred, rendering the vehicle inoperable. A dealership has now diagnosed a failure of an electric vehicle propulsion/inverter component. The vehicle is currently in the dealership’s possession and available for inspection. Loss of propulsion presents a safety risk, particularly if it occurs while driving or in traffic, as it can result in sudden loss of power and inability to move the vehicle out of hazardous situations. The failure has been confirmed by the servicing dealership. There is also concern that a related cooling system component may be involved, but that has not yet been confirmed, as the primary propulsion failure must be addressed first. As of the date of this complaint, the vehicle remains inoperable and has been at the dealership since mid-November awaiting repair authorization.
VEHICLE SPEED CONTROL Nov 27, 2025
When attempting to park the vehicle, at low speed, the vehicle performed an unintended acceleration leading the vehicle to crash.
Crash
POWER TRAIN Nov 27, 2025
When attempting to park the vehicle, at low speed, the vehicle performed an unintended acceleration leading the vehicle to crash.
Crash
FUEL/PROPULSION SYSTEM Nov 27, 2025
When attempting to park the vehicle, at low speed, the vehicle performed an unintended acceleration leading the vehicle to crash.
Crash
LANE DEPARTURE: ASSIST Nov 10, 2025
Ever since I bought the vehicle new in 2021 I have had perpetual problems with the software and technology. The cruise control system has gone out completely, all electrical fails in the vehicle, apple car play regularly goes out. What is even more of a safety concern is multiple times my car has been automatically braking and suddenly accelerates nearly causing me to rear end the vehicle in front of me. Several times I have been traveling down the road straight ahead with the cruise control system enabled and the vehicle will suddenly automatically turn sharply throwing me towards oncoming traffic or towards the side of the road. Fortunately I have been able to prevent an accident every time because of quick action but this is deeply concerning and an extreme safety concern for me and others on the road.
FORWARD COLLISION AVOIDANCE: ADAPTIVE CRUISE CONTROL Nov 10, 2025
Ever since I bought the vehicle new in 2021 I have had perpetual problems with the software and technology. The cruise control system has gone out completely, all electrical fails in the vehicle, apple car play regularly goes out. What is even more of a safety concern is multiple times my car has been automatically braking and suddenly accelerates nearly causing me to rear end the vehicle in front of me. Several times I have been traveling down the road straight ahead with the cruise control system enabled and the vehicle will suddenly automatically turn sharply throwing me towards oncoming traffic or towards the side of the road. Fortunately I have been able to prevent an accident every time because of quick action but this is deeply concerning and an extreme safety concern for me and others on the road.
FORWARD COLLISION AVOIDANCE: AUTOMATIC EMERGENCY BRAKING Nov 10, 2025
Ever since I bought the vehicle new in 2021 I have had perpetual problems with the software and technology. The cruise control system has gone out completely, all electrical fails in the vehicle, apple car play regularly goes out. What is even more of a safety concern is multiple times my car has been automatically braking and suddenly accelerates nearly causing me to rear end the vehicle in front of me. Several times I have been traveling down the road straight ahead with the cruise control system enabled and the vehicle will suddenly automatically turn sharply throwing me towards oncoming traffic or towards the side of the road. Fortunately I have been able to prevent an accident every time because of quick action but this is deeply concerning and an extreme safety concern for me and others on the road.
ELECTRICAL SYSTEM Sep 29, 2025
Back up camera consistently does not turn off. Audio system, including turning signals and reverse alert do not activate. This continues to be a safety risk despite numerous software updates that have allegedly fixed the issues.
BACK OVER PREVENTION: REARVIEW SYSTEM BRAKING Sep 29, 2025
Back up camera consistently does not turn off. Audio system, including turning signals and reverse alert do not activate. This continues to be a safety risk despite numerous software updates that have allegedly fixed the issues.
BACK OVER PREVENTION: SENSING SYSTEM: CAMERA Sep 5, 2025
The supposed software fix for the rearview camera not being available did not solve the problem. I’m still getting “Camera is temporarily unavailable.” When shifting into reverse. Vehicle was updated to software version 3.7 and this issue persists.
ELECTRICAL SYSTEM Jul 30, 2025
1. OBC failure. Stranded unable to charge. Situational could be dangerous. 2. Rt side mirror defaults to extreme angle after locking car evert time. Dealership could not troubleshoot solution.
VISIBILITY/WIPER Jul 30, 2025
1. OBC failure. Stranded unable to charge. Situational could be dangerous. 2. Rt side mirror defaults to extreme angle after locking car evert time. Dealership could not troubleshoot solution.
FUEL/PROPULSION SYSTEM Jul 16, 2025
I was driving this car on Highway 99 on 7/11/2025. The dashboard flashed the message " Stop safely The vehicle will stop Propulsion system failure." I cut the lane and stopped my car on the Highway 99 shoulder. Just right, my car stopped on the Highway shoulder; it disabled itself and couldn't move at all. The gear shift can't shift to neutral (N). From the first message appearing on the dashboard to the car being disabled takes just a couple of seconds. When it happened, it was about 6:30 pm, rush hour. If I had not had a chance to drive the car immediately to the highway shoulder, the vehicle would have stopped in the lane, and I would have been crashed into by the cars behind me. This could lead to a catastrophic traffic accident. I want to mention that when the message appears on the dashboard, there is no sound alert. When people drive on the highway, their eyes are most likely focused on the road. Without a sound alert, people may not be aware of the message present. I contacted to the manufacturer on the 7/13, Sunday, they said they will open the case to investigation. As I report this incident, I have not heard from them yet. I uploaded the message photo that appears on the dashboard when the incident happened. Let me know if you need any information from me. Thank you!
BACK OVER PREVENTION: WARNINGS Jul 3, 2025
On July 1st 2025, while slowly reversing out of my driveway at approximately 3–4 mph, the vehicle’s collision detection system errantly detected an imminent collision. Despite there being no obstacles, vehicles, pedestrians, or objects in the vehicle’s path, the system abruptly engaged the automatic emergency braking (AEB). This sudden and forceful braking caused me to experience whiplash due to the unexpected jolt. There was no prior warning or indication of a malfunction, nor any alert from the vehicle indicating why the braking occurred. After exiting the vehicle and inspecting the surroundings, I confirmed there were no obstructions behind or near the vehicle. This appears to be a false positive detection by the vehicle’s collision avoidance system. This incident raises serious concerns about the reliability and safety of the AEB system, particularly in low-speed reversing situations. An erroneous activation of this kind can result in injury to the occupants, potential rear-end collisions (in other traffic scenarios), and may also contribute to driver mistrust of critical safety features.
1 injured
SERVICE BRAKES Jul 3, 2025
On July 1st 2025, while slowly reversing out of my driveway at approximately 3–4 mph, the vehicle’s collision detection system errantly detected an imminent collision. Despite there being no obstacles, vehicles, pedestrians, or objects in the vehicle’s path, the system abruptly engaged the automatic emergency braking (AEB). This sudden and forceful braking caused me to experience whiplash due to the unexpected jolt. There was no prior warning or indication of a malfunction, nor any alert from the vehicle indicating why the braking occurred. After exiting the vehicle and inspecting the surroundings, I confirmed there were no obstructions behind or near the vehicle. This appears to be a false positive detection by the vehicle’s collision avoidance system. This incident raises serious concerns about the reliability and safety of the AEB system, particularly in low-speed reversing situations. An erroneous activation of this kind can result in injury to the occupants, potential rear-end collisions (in other traffic scenarios), and may also contribute to driver mistrust of critical safety features.
1 injured
BACK OVER PREVENTION: SENSING SYSTEM: CAMERA Jul 1, 2025
The contact owns a 2021 Volvo XC40. The contact stated that while reversing, the back over prevention screen image malfunctioned and started flickering before displaying a blank screen. During the failure, the message "Camera Unavailable" was displayed. The cause of the failure was not yet determined. The manufacturer and local dealer were notified of the failure. The contact was informed that the vehicle was recently repaired under NHTSA Campaign Number: 25V282000 (BACK OVER PREVENTION). The contact stated that the vehicle had experienced the failure listed in the recall. The failure mileage was 36,000.
BACK OVER PREVENTION: SENSING SYSTEM: CAMERA May 30, 2025
After having the rear camera software update to address the safety recall on 05/28, the “camera unavailable” problem persists. This vehicle has underpowered chipset in the IHU and the entire IHU should be subject to recall.
ELECTRICAL SYSTEM May 21, 2025
Turning out of parking lot , car started pulsing, and stopped. Propulsion failure box popped up. Thankfully no cars behind us (young daughter in car seat)or was not attempting to merge on highway. Tow truck manually pulled car as no electric (cannot unlock or open trunk), completely shut down.
ELECTRICAL SYSTEM Jan 4, 2025
The 12-volt battery has failed on 5 occasions. Each time, I tried to unlock the vehicle after being away from it for a short period (e.g., 5-40 minutes). I had to use the manual key to unlock the vehicle, but the vehicle wouldn't start. I had the vehicle towed 4 times. One time it started on its own. I have taken the vehicle to my Volvo dealership 3 times for this issue. The most recent time this happened the dealership instructed me to have Volvo Roadside Assistance tow the vehicle to the dealership, even though the vehicle was 91 miles from the dealership. The tow operator confirmed to me that the car wouldn't operate, and that she reported this to the dealership. Still, because the dealership has be unable to replicate the problem, it refuses to replace the 12-volt battery system. There have been no warning lights. This is a safety issue because it has occurred at night, far from my home and outside of mobile phone coverage. I am also concerned that it may occur while I am driving, although that has not occurred.
FORWARD COLLISION AVOIDANCE: AUTOMATIC EMERGENCY BRAKING Nov 5, 2024
-The forward automatic braking system/City Safety has misfired multiple times in all weather conditions, on surface streets and on the highway. -This causes automatic braking which could cause an accident. -The car is currently at the dealer for inspection since 10/25/2024. It is now 11/5/2024. -There was a message on the dash saying that the dashboard screen was blocked- this began a few months ago. This issue with the automatic braking began after my last service for an oil change about two months ago.
ENGINE Oct 30, 2024
The check engine light has been on my vehicle since April 1, 2024. I have taken it in twice to a Volvo dealership and they cannot give me an answer as to why this is happening. They reset it and it comes right back on after a few miles. They tell me when they get an answer they will call me back in to have it fixed. It still has not been fixed.
ELECTRICAL SYSTEM Oct 30, 2024
The check engine light has been on my vehicle since April 1, 2024. I have taken it in twice to a Volvo dealership and they cannot give me an answer as to why this is happening. They reset it and it comes right back on after a few miles. They tell me when they get an answer they will call me back in to have it fixed. It still has not been fixed.
VEHICLE SPEED CONTROL Jul 21, 2024
Car can move forward automatically itself from stop position
Crash 1 injured
STRUCTURE:BODY Jun 13, 2024
When using the power liftgate, in normal day to day use, the strut had seized and the lift gate was stuck open. As we were parked, we attempted multiple times and different ways to lower the lift gate by the buttons provided for their lift gate, the key fob and by manually attempting to close. The lift gate would not close nor latch and it appeared to be misaligned. When we called Volvo Santa Ana Ca, Mina, a representative who assisted, advised to hold the center button to reset the electricals. That did not work. He then advised to manually push the lift gate closed in order to drive it to them and be serviced. When advised by Mina, a Volvo associate, the liftgate still would not close and we were only able to close it half way before taking it to them to be examined and serviced as it is still under warranty. This became a HUGE health and safety issue when using a component of the car that is expected to function flawlessly day in and day out. If this had happened in our garage, we would not be able to get out. After a few attempts we drove the car to Volvo Santa Ana Ca, and dropped it off, they took several days to respond to let us know what was happening. The service department director, Mark, had advised that the strut seizure causing the lift gate to not function is a common occurrence and that the struts would be covered by the warranty but the liftgate WOULD NOT BE; as it was no longer aligning (due to faulty, defective strut) and thus Mark claimed it was on us, to replace or repair. This was absolutely ridiculous. The defective part of the Volvo is what caused the issue. If one is covered then both should be. We did not get into an accident. We were parked. There is absolutely no damage to the liftgate prior to this date. We then opened a case with Volvo customer service and they also denied it. We feel this is unethical and a health and safety issue that Volvo does not care about nor care to inform their customer that faulty struts are common.
UNKNOWN OR OTHER Jun 13, 2024
When using the power liftgate, in normal day to day use, the strut had seized and the lift gate was stuck open. As we were parked, we attempted multiple times and different ways to lower the lift gate by the buttons provided for their lift gate, the key fob and by manually attempting to close. The lift gate would not close nor latch and it appeared to be misaligned. When we called Volvo Santa Ana Ca, Mina, a representative who assisted, advised to hold the center button to reset the electricals. That did not work. He then advised to manually push the lift gate closed in order to drive it to them and be serviced. When advised by Mina, a Volvo associate, the liftgate still would not close and we were only able to close it half way before taking it to them to be examined and serviced as it is still under warranty. This became a HUGE health and safety issue when using a component of the car that is expected to function flawlessly day in and day out. If this had happened in our garage, we would not be able to get out. After a few attempts we drove the car to Volvo Santa Ana Ca, and dropped it off, they took several days to respond to let us know what was happening. The service department director, Mark, had advised that the strut seizure causing the lift gate to not function is a common occurrence and that the struts would be covered by the warranty but the liftgate WOULD NOT BE; as it was no longer aligning (due to faulty, defective strut) and thus Mark claimed it was on us, to replace or repair. This was absolutely ridiculous. The defective part of the Volvo is what caused the issue. If one is covered then both should be. We did not get into an accident. We were parked. There is absolutely no damage to the liftgate prior to this date. We then opened a case with Volvo customer service and they also denied it. We feel this is unethical and a health and safety issue that Volvo does not care about nor care to inform their customer that faulty struts are common.
FUEL/PROPULSION SYSTEM May 18, 2024
In approximately May of 2023, my vehicle experienced "propulsion system failure" per a dash board light, and would not drive. I had it towed to Volvo and they told me that it was a known defect that required a software upgrade. They upgraded the software. In May of 2024, the car had a second propulsion system failure. The Volvo dealer found the error code and light on the dash, followed diagnostic procedures and saw that the software is up to date. They opened a case with Volvo and Volvo informed them that they are aware that propulsion system failures are occurring even with the updated software installed. They are planning an upgrade but have not yet completed it or made it available. Thus, Volvo knows that the propulsion system can fail, including when the car is in driving, and has not advised consumers or corrected the problem.
BACK OVER PREVENTION: REARVIEW SYSTEM BRAKING Dec 16, 2023
Rear collision warning system activated without reason. While stopped at a traffic light the RCWS activated and the emergency brake system engaged. This has been reported before to NHTSA. Vehicle was at the dealership for repairs or to identify the issue. Had to have it towed and dragged onto the flat bed tow truck as the cars emergency brake system was engaged and couldn't be disengaged. Received vehicle back and was told to bring it back once it happened again, which it has twice. But this time, emergency brake did not get stuck and have to be towed. It occurs without a vehicle or anything behind the vehicle and the vehicle was not in reverse when the system activated. I have contacted the Volvo consumer affairs to see if they could assist with resolving the issues as the vehicle remains in an unsafe driving state. They explained to me that it was up to the dealership/shop to locate the problem and they couldn't do anything to help. Which the dealership only suggested a replacement of the hydraulic brake system and I was advised that it might not fix the problem. I've since then been instructed to bring the vehicle back again for them to continue their road testing of the vehicle. The first time the vehicle was left for road testing it was only driven under a mile as per the recorded data showed through the Volvo car application with GPS and mileage tracking. This was explained to the service manager who reiterated to the service technician manager to road test the vehicle again. It was only driven approximately 30 miles with no issues identified by the technicians. I am currently waiting to bring the car back to the dealership for further troubleshooting / road tests.
FORWARD COLLISION AVOIDANCE: AUTOMATIC EMERGENCY BRAKING Dec 16, 2023
Rear collision warning system activated without reason. While stopped at a traffic light the RCWS activated and the emergency brake system engaged. This has been reported before to NHTSA. Vehicle was at the dealership for repairs or to identify the issue. Had to have it towed and dragged onto the flat bed tow truck as the cars emergency brake system was engaged and couldn't be disengaged. Received vehicle back and was told to bring it back once it happened again, which it has twice. But this time, emergency brake did not get stuck and have to be towed. It occurs without a vehicle or anything behind the vehicle and the vehicle was not in reverse when the system activated. I have contacted the Volvo consumer affairs to see if they could assist with resolving the issues as the vehicle remains in an unsafe driving state. They explained to me that it was up to the dealership/shop to locate the problem and they couldn't do anything to help. Which the dealership only suggested a replacement of the hydraulic brake system and I was advised that it might not fix the problem. I've since then been instructed to bring the vehicle back again for them to continue their road testing of the vehicle. The first time the vehicle was left for road testing it was only driven under a mile as per the recorded data showed through the Volvo car application with GPS and mileage tracking. This was explained to the service manager who reiterated to the service technician manager to road test the vehicle again. It was only driven approximately 30 miles with no issues identified by the technicians. I am currently waiting to bring the car back to the dealership for further troubleshooting / road tests.
SERVICE BRAKES Dec 16, 2023
Rear collision warning system activated without reason. While stopped at a traffic light the RCWS activated and the emergency brake system engaged. This has been reported before to NHTSA. Vehicle was at the dealership for repairs or to identify the issue. Had to have it towed and dragged onto the flat bed tow truck as the cars emergency brake system was engaged and couldn't be disengaged. Received vehicle back and was told to bring it back once it happened again, which it has twice. But this time, emergency brake did not get stuck and have to be towed. It occurs without a vehicle or anything behind the vehicle and the vehicle was not in reverse when the system activated. I have contacted the Volvo consumer affairs to see if they could assist with resolving the issues as the vehicle remains in an unsafe driving state. They explained to me that it was up to the dealership/shop to locate the problem and they couldn't do anything to help. Which the dealership only suggested a replacement of the hydraulic brake system and I was advised that it might not fix the problem. I've since then been instructed to bring the vehicle back again for them to continue their road testing of the vehicle. The first time the vehicle was left for road testing it was only driven under a mile as per the recorded data showed through the Volvo car application with GPS and mileage tracking. This was explained to the service manager who reiterated to the service technician manager to road test the vehicle again. It was only driven approximately 30 miles with no issues identified by the technicians. I am currently waiting to bring the car back to the dealership for further troubleshooting / road tests.
ELECTRICAL SYSTEM Oct 24, 2023
The contact owns a 2021 Volvo XC40. The contact stated that at a stop light, the vehicle became inoperable. The contact stated that the doors would not unlock, and the seat belts became inoperable. The Rear Collision Avoidance warning light was illuminated. The contact stated that the warning light remained illuminated without another vehicle being behind. The vehicle was towed to a dealer. The vehicle had not been diagnosed or repaired by an independent mechanic or dealer. The manufacturer was made aware of the failure and confirmed that the VIN was not included in a recall. The failure mileage was approximately 58,000.
UNKNOWN OR OTHER Sep 5, 2023
An abrupt warning appeared on my vehicle, stating that there was a propulsion system failure. A turtle light then pulled up, warning that the vehicle was slowing down. Confused by these alerts, I pulled into a parking spot to shut the vehicle off and back on. Since the car does not have a power button, I had to step outside and re-enter the vehicle. The warnings immediately reappeared. I attempted to reverse out of the parking spot; the car abruptly braked itself and completely lost power. This all happened quickly. Seconds after the initial warning, the car slowed itself down, and within approximately 1-2 minutes of the initial warning, the vehicle completely lost power and the ability to drive. A tow truck came to pick up the vehicle to take it to the nearest dealership, where it is being looked at. We are incredibly lucky not to have been on the interstate or a shoulder-less stretch of road when this occurred. This would have otherwise been an incredibly dangerous and life-or-death situation—for the driver, the passengers, and anyone who happens to be in their proximity on the road.
ELECTRICAL SYSTEM Jul 24, 2023
I was driving our vehicle on the highway and proceeded to exit on the ramp. As I was decelerating, the instrumentation started making electrical noises and then the center console and the entire navigation screen went black. They flickered then came back up briefly before shutting off a second time, then the entire car shut down. There was no power to anything. I then attempted to push the start button, and the car did not start the first time. I tried pushing the button a second time and the car started. I brough the car to the Volvo Dealership where we purchased the vehicle and they said the car was due for a major software upgrade. I thought this was ridiculous, but said ok. After a few hours, they said the car was completed and let me take it. I did not get 100 feet down the road and noticed my moon roof no longer worked. I brought the car right back, and the technicians got in my vehicle with me in it and attempted to re-calibrate the moon roof with no luck. It was at this point they gave me a courtesy vehicle and kept my car over the weekend until Monday afternoon when they called to sday they were finally able to re-calibrate. I am extrememly concerned about this incident, and did not like how the dealership brushed it off as normal! This is a serious issue, thank God my wife was not on the hoghway when the car shut down!!
ELECTRICAL SYSTEM Mar 11, 2023
The vehicle is a battery electric that relies on its 12V battery to start and operate. My wife and I were driving the vehicle and began to stop in a let hand turn lane when it shuddered violently and stopped without any ability to move forward or in reverse - an emergency message appeared in the dash display indicating a 12V battery charging fault, and to immediately take the vehicle to a service center, also indicating that vehicle could not be restarted. Had we been on a highway in the process of merging, changing lanes or simply in front of another vehicle a serious accident could have occurred causing injury or death for occupant of multiple vehicles (beyond significant property damage). Furthermore, the 12V Battery charging fault is a known issue to Volvo, having been experienced by many drivers over the past several years with no resolution by Volvo other than replacing 12V batteries when they fail (mine was replaced in November 2022, and previously the battery was recharged after failing in December 2021 when it stranded us at the airport after returning from a trip.) Finding the vehicle dead is one thing, having it die when operating it is another more serious thing. I have raised this issue through my dealership on at least 2 prior occasions, as noted above. The service department at the Volvo dealership has inspected the vehicle for this 12V battery charging issue but has not provided a physical and/or software fix for this issue over the year and seven months I have owned this vehicle. This failure occurs without warning.
POWER TRAIN Mar 11, 2023
The vehicle is a battery electric that relies on its 12V battery to start and operate. My wife and I were driving the vehicle and began to stop in a let hand turn lane when it shuddered violently and stopped without any ability to move forward or in reverse - an emergency message appeared in the dash display indicating a 12V battery charging fault, and to immediately take the vehicle to a service center, also indicating that vehicle could not be restarted. Had we been on a highway in the process of merging, changing lanes or simply in front of another vehicle a serious accident could have occurred causing injury or death for occupant of multiple vehicles (beyond significant property damage). Furthermore, the 12V Battery charging fault is a known issue to Volvo, having been experienced by many drivers over the past several years with no resolution by Volvo other than replacing 12V batteries when they fail (mine was replaced in November 2022, and previously the battery was recharged after failing in December 2021 when it stranded us at the airport after returning from a trip.) Finding the vehicle dead is one thing, having it die when operating it is another more serious thing. I have raised this issue through my dealership on at least 2 prior occasions, as noted above. The service department at the Volvo dealership has inspected the vehicle for this 12V battery charging issue but has not provided a physical and/or software fix for this issue over the year and seven months I have owned this vehicle. This failure occurs without warning.
VISIBILITY/WIPER Mar 5, 2023
front windshields crack from left or right pillar about 1/2 way up. I'm on my 3rd windshield. The forums for the XC40 are ALL having the same issue.
STRUCTURE:BODY Dec 2, 2022
Had a cracked windshield, Volvo replaced with OEM. Another pin head size rock chip resulted in another cracked windshield. Google search will reveal the Windshield on the XC40 Volvo crack with the lightest contact. The glass has a defect and the crack interferes with driver visibility and driver assist functions
FORWARD COLLISION AVOIDANCE: ADAPTIVE CRUISE CONTROL Dec 2, 2022
Had a cracked windshield, Volvo replaced with OEM. Another pin head size rock chip resulted in another cracked windshield. Google search will reveal the Windshield on the XC40 Volvo crack with the lightest contact. The glass has a defect and the crack interferes with driver visibility and driver assist functions
VISIBILITY/WIPER Dec 2, 2022
Had a cracked windshield, Volvo replaced with OEM. Another pin head size rock chip resulted in another cracked windshield. Google search will reveal the Windshield on the XC40 Volvo crack with the lightest contact. The glass has a defect and the crack interferes with driver visibility and driver assist functions
UNKNOWN OR OTHER Sep 12, 2022
1. What component: The doughnut spare tire is too small for my car 2. How was safety put at risk?: Since May 2022 I have had two flat tires. Both times I placed the spare on the car to drive it to repair. Both times the car, with the spare installed, could not travel faster than 8 MPH without the car shuttering and the traction system turning on and off as well as the low tire pressure staying on. 3. Has the problem been reproduced or confirmed?: No the dealer doesn't seem interest in helping with this. 4. Have the vehicle component been inspected by manufacturer, etc?: NO 5. Were there waring lamps?: See number two above.
UNKNOWN OR OTHER Aug 8, 2022
Vehicle systems, navigation, entertainment, heating, a/c, defrosting are dependent on Internet connection. The Internet connection shows connection, but no systems are available. Vehicle is operable, but driver distraction increases 10 or 20 fold trying to do simple tasks such as defrost windshield. Rather than being available upfront, so to speak, items are hidden in layers of menus. Unlike other vehicles in which voice command is an internal function, on the Volvo this is an Internet function, rather like Amazon Alexa. This is an accident waiting to happen. To restart system requires exiting and locking/unlocking Vehicle. Dealer said fixed with software update. Update did not fix.
LANE DEPARTURE: WARNING Jul 31, 2022
*We're experiencing constant phantom braking (sometimes multiple times within a day) with our vehicle on local roads as well as highways. Usually this occurs when we're approaching a vehicle in a turn lane, slowing down. Our blindspot sideview mirror lights light up when there is nothing present, even when we're in the outside lane against the curb - we have video to document this. The vehicle has also spontaneously turned off and then back on while in drive, in a turn lane. In addition, the dashboard and media center lighting sporadically dims down, making it difficult to see in bright light situations. *Whenever the phantom braking engages, it makes us vulnerable to being rear-ended. We're very lucky that this hasn't happened so far. The phantom side view mirror lights have created some panic situations where we didn't see a vehicle in the lane beside us and started to change lanes but swerved back into the lane we were in due to seeing the lights go on. Not being able to see the dashboard due to dimming of the lighting within poses obvious risks and spontaneous shut-down of the vehicle while in drive in a turn lane also makes us prone to being rear-ended. *The vehicle has been in service at Volvo of Naples, Florida for a combined time of about 30 days. The dealership put on 900+ miles on our car and claimed that they couldn't recreate the phantom braking or lighting situation. *We didn't experience any obvious issues with the car prior to the phantom braking, etc. We found that adaptive cruise control wasn't working but the dealership told us that our car doesn't have adaptive cruise control which seemed odd to us. We were under the impression that all cars at this level had adaptive cruise control. We're not sure whether to take them at their word.
LANE DEPARTURE: BLIND SPOT DETECTION Jul 31, 2022
*We're experiencing constant phantom braking (sometimes multiple times within a day) with our vehicle on local roads as well as highways. Usually this occurs when we're approaching a vehicle in a turn lane, slowing down. Our blindspot sideview mirror lights light up when there is nothing present, even when we're in the outside lane against the curb - we have video to document this. The vehicle has also spontaneously turned off and then back on while in drive, in a turn lane. In addition, the dashboard and media center lighting sporadically dims down, making it difficult to see in bright light situations. *Whenever the phantom braking engages, it makes us vulnerable to being rear-ended. We're very lucky that this hasn't happened so far. The phantom side view mirror lights have created some panic situations where we didn't see a vehicle in the lane beside us and started to change lanes but swerved back into the lane we were in due to seeing the lights go on. Not being able to see the dashboard due to dimming of the lighting within poses obvious risks and spontaneous shut-down of the vehicle while in drive in a turn lane also makes us prone to being rear-ended. *The vehicle has been in service at Volvo of Naples, Florida for a combined time of about 30 days. The dealership put on 900+ miles on our car and claimed that they couldn't recreate the phantom braking or lighting situation. *We didn't experience any obvious issues with the car prior to the phantom braking, etc. We found that adaptive cruise control wasn't working but the dealership told us that our car doesn't have adaptive cruise control which seemed odd to us. We were under the impression that all cars at this level had adaptive cruise control. We're not sure whether to take them at their word.
FORWARD COLLISION AVOIDANCE: AUTOMATIC EMERGENCY BRAKING Jul 31, 2022
*We're experiencing constant phantom braking (sometimes multiple times within a day) with our vehicle on local roads as well as highways. Usually this occurs when we're approaching a vehicle in a turn lane, slowing down. Our blindspot sideview mirror lights light up when there is nothing present, even when we're in the outside lane against the curb - we have video to document this. The vehicle has also spontaneously turned off and then back on while in drive, in a turn lane. In addition, the dashboard and media center lighting sporadically dims down, making it difficult to see in bright light situations. *Whenever the phantom braking engages, it makes us vulnerable to being rear-ended. We're very lucky that this hasn't happened so far. The phantom side view mirror lights have created some panic situations where we didn't see a vehicle in the lane beside us and started to change lanes but swerved back into the lane we were in due to seeing the lights go on. Not being able to see the dashboard due to dimming of the lighting within poses obvious risks and spontaneous shut-down of the vehicle while in drive in a turn lane also makes us prone to being rear-ended. *The vehicle has been in service at Volvo of Naples, Florida for a combined time of about 30 days. The dealership put on 900+ miles on our car and claimed that they couldn't recreate the phantom braking or lighting situation. *We didn't experience any obvious issues with the car prior to the phantom braking, etc. We found that adaptive cruise control wasn't working but the dealership told us that our car doesn't have adaptive cruise control which seemed odd to us. We were under the impression that all cars at this level had adaptive cruise control. We're not sure whether to take them at their word.
FUEL/PROPULSION SYSTEM Jul 22, 2022
Very frequently (4-5 times a week) the charging cable will not release from the vehicle. Pushing release button resolves to flashing yellow, red, or green lights, but does not release. Sometimes will release from console, but not always. Locking and unlocking the vehicle, repeating all the above several times will eventually release the cable. This may be related to the erratic charging process where the car may or may not charge after being driven or left overnight. Dashboard may show initializing, or show that it is not charging when it is charging, or vice versa. Dealer stated could not duplicate, but software update would fix it. No code, no problem as they say in Sweden. Driving the 15 minutes home from the dealer resulted in the car failing to charge, and the cable refusing to release. This problem has been duplicated using a home Chargepoint charging system cable, and the supplied Volvo charging cable on two different 50amp outlets in the garage. The inability to remove the charging cable quickly in an emergency may lead to serious or even fatal consequences. A quick Google search shows that this is a known problem. There are other erratic system problems in the vehicle which by themselves may not be serious or fatal, but lead to increased driver distraction which could be serious or fatal.
BACK OVER PREVENTION: REARVIEW SYSTEM BRAKING Jul 21, 2022
Backup camera fails intermittently at least a dozen times, error message "camera unavailable". Camera icon disappears from dash. Took to dealer. No code, no problem. Backed up and worked, did not understand intermittently?! Asked tech to report to Volvo, got push back. I advised I was reporting as safety failure to SaferCar and they report to Volvo. Suspect was not reported to Volvo. When camera fails other rear safety systems are inoperable.
UNKNOWN OR OTHER Jul 21, 2022
Backup camera fails intermittently at least a dozen times, error message "camera unavailable". Camera icon disappears from dash. Took to dealer. No code, no problem. Backed up and worked, did not understand intermittently?! Asked tech to report to Volvo, got push back. I advised I was reporting as safety failure to SaferCar and they report to Volvo. Suspect was not reported to Volvo. When camera fails other rear safety systems are inoperable.
SERVICE BRAKES Jun 30, 2022
The contact called on behalf of the mother who owns a 2021 Volvo CX40. The contact stated that the mother was driving approximately 25 MPH, when the brake inadvertently stopped the vehicle and the seatbelt tighten the driver into the seat. There was anti-lock brake light illuminated and a message about accident avoidance city safety. The vehicle was diagnosed at a local dealer with an unknown recall failure. The vehicle was repaired and software updated; however, the failure reoccurred while driving approximately 55 MPH. The vehicle was taken to the dealer again for a computer module update; however, failure reoccurred. The contact also experienced the same failure with the vehicle while driving. The manufacturer was notified of the failure. The approximate failure mileage was 5,250
VEHICLE SPEED CONTROL Jun 27, 2022
The contact owns a 2021 Volvo XC40. The contact received notification of NHTSA Campaign Number: 22V288000 (Vehicle Speed Control) however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The dealer was made aware of the issue and confirmed that parts were not yet available. The manufacturer was made aware of the issue and confirmed that parts were not yet available. The contact had not experienced a failure. Parts distribution disconnect.