2009 TOYOTA FJ CRUISER Recalls, Complaints & Safety

SEATS:FRONT ASSEMBLY:SEAT HEATER/COOLER

Southeast Toyota Distributors, LLC (SET) is recalling certain 2005-2011 4Runner, Highlander, Sequoia, and Sienna, 2005-2010 Avalon and Tundra, 2006-2008 Camry Solara, 2006-2010 Highlander hybrid, 2006-2011 Rav4 and Tacoma, 2007-2010 FJ Cruiser, 2007-2011 Camry hybrid, 2009-2010 Venza, 2010-2012 Prius, 1988-1990 and 2005-2010 Camry, and 1989 and 2009-2010 Corolla vehicles equipped with aftermarket accessory seat heaters with a copper strand heating element. The electrical wiring in the seat heaters may be damaged when the seat cushion is compressed.

Remedy: SET will notify owners, and dealers will disconnect the seat heaters, free of charge, and refund the purchase price of the seat heater accessory. The recall began on July 14, 2016. Owners may contact SET customer service at 1-866-405-4226. SET number for this recall is SET16B.

7,749 vehicles affected

SEATS:FRONT ASSEMBLY:SEAT HEATER/COOLER

Southeast Toyota Distributors, LLC (SET) is recalling certain model year 2010-2011 Prius and Corolla, 2009-2011 Venza, 2006-2010 Avalon, 2007-2010 FJ Cruiser, 2005-2011 Sienna and Sequoia, 2006-2011 Tacoma 4x2 and 4x4, Camry, Highlander, Tundra 4x2 and 4x4, and 2007-2011 Rav4 and 4Runner. The affected vehicles may experience compression of the seat cushion which may damage the seat heater wiring.

Remedy: SET will notify owners, and dealers will disconnect the heaters with copper strand heating elements and refund the purchase price of the seat heater accessory, free of charge. The recall is expected to began in January 2015. Owners may contact SET customer service at 1-866-405-4226.

3,233 vehicles affected

EQUIPMENT:OTHER:LABELS

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain model year 2008-2014 FJ Cruiser and Tacoma vehicles equipped with accessory wheels and tires installed by Toyota or dealers prior to the vehicle's first sale. The affected vehicles may list incorrect spare tire size and/or cold tire inflation information on the tire placard. As such, these vehicles fail to comply with Federal Motor Vehicle Safety Standard No. 110, "Tire Selection and Rims for Passenger Cars."

Remedy: For the involved vehicles, overlay stickers to correct the tire placard will either be mailed to owners or provided to dealers for placement over the incorrect information on the placard. The recall is expected to begin in September 2014. Owners may contact Toyota customer service at 1-800-331-4331.

20,000 vehicles affected

EXTERIOR LIGHTING

Toyota Motor Corporation (Toyota) is recalling certain model year 2007-2013 FJ Cruiser vehicles manufactured January 25, 2006 through February 23, 2013 and equipped with a Toyota Auxiliary Driving Lamp Kits mounted to the front bumper. These lamp assemblies include 55 watt bulbs and due to this wattage and mounting angle, the combination of the upper beam headlamps plus the auxiliary lamps are too bright and exceed the maximum light output allowed for an upper beam headlamp. Therefore, these vehicles fail to conform to Federal Motor Vehicle Safety Standard No. 108, "Lamps, reflective devices, and associated equipment."

Remedy: Toyota will notify owners, and dealers will replace the 55 watt bulbs with 35 watt bulbs, free of charge. The recall began on June 6, 2013. Owners may contact Toyota at 1-800-331-4331.

208,000 vehicles affected

SEAT BELTS:FRONT:ANCHORAGE

Toyota is recalling certain model year 2007 through 2013 FJ Cruiser passenger vehicles. The retractors for the front driver and passenger seat belts are mounted in the access door (rear door) panels of the vehicle. Due to insufficient strength of the access door panel, cracks may develop in the panel if the access door is repeatedly and forcefully closed over an extended period of time.

Remedy: The safety recall began on June 6, 2013. Toyota will mail an interim letter to owners late in April 2013. Remedy notifications to the owners for the repair will begin in late May 2013. Owners may contact Toyota at 1-800-331-4331.

209,000 vehicles affected

SEATS

Southeast Toyota Distributors, LLC (SET) is recalling certain models interspersed through model years 2009 through 2013 as follows: model year 2009-2012 Tacoma, 4Runner, Camry, Camry Hybrid, Prius, and RAV4; model year 2009-2010 Avalon, FJ Cruiser, and Highlander Hybrid; model year 2010-2013 model year Corolla, Sienna and Tundra; model year 2009-2013 Highlander and Venza; model year 2012 Prius V; and model year 2010-2012 Sequoia. During modification by SET to include accessories such as leather seat covers, seat heaters or headrest DVD systems, these vehicles may not have had the passenger seat occupant sensing system calibration tested. Without passing the calibration test, the occupant sensing system may not operate as designed.

Remedy: Southeast Toyota will notify owners, and dealers will test the sensitivity of the occupant detection sensors, and recalibrate them as necessary. The recall began on March 21, 2013. Owners may contact Southeast Toyota at 1-800-301-6859.

3,235 vehicles affected

AIR BAGS:FRONTAL:SENSOR/CONTROL MODULE-INACTIVE

3,235 vehicles affected

EQUIPMENT

Toyota is recalling certain Toyota Racing Development (TRD) brake kits, P/N PTR09-35070, and TRD High-Performance brake kits, P/N PTR09-35100, installed by Toyota vehicle processing centers and sold by Toyota dealers as an optional accessory for model year 2007 through 2012 Toyota FJ Cruiser vehicles. The subject TRD brake kit is specifically designed for the front wheels of 2007-2012 model year FJ Cruiser vehicles. Due to the shape of the outer brake tube of the brake kit, the clearance between the outer brake tube and a TRD 16 inch 6-spoke alloy wheel is minimal. If wheel balance weights are installed in an incorrect location, there is a possibility that the outer brake tube could be damaged due to interference with the balance weight, and brake fluid could leak from the damaged tube.

Remedy: All known owners of 2007-2012 model year FJ Cruiser vehicles will be notified by first class mail. If the vehicle is equipped with one of the TRD brake kits, the brake caliper outer brake tube will be replaced with a newly designed one at no charge. During this service, if necessary, the dealer will make wheel balance adjustments. This remedy will be performed even if the vehicle has original equipment 16 inch or 17 inch wheels or TRD 16 inch Beadlock ring type wheels, which are not affected by the condition, to assure sufficient clearance in the event wheels are changed at a later time. Notification to owners began on December 17, 2012. Owners may contact Toyota Customer Experience Center at 1-800-331-4331.

200,000 vehicles affected

TIRES:PRESSURE MONITORING AND REGULATING SYSTEMS

TOYOTA IS RECALLING CERTAIN MODEL YEAR 2008 THROUGH 2011 FJ CRUISER, LAND CRUISER, TACOMA, SEQUOIA AND TUNDRA VEHICLES FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 138, "TIRE PRESSURE MONITORING SYSTEM (TPMS)." WHEN FACTORY-INSTALLED WHEELS AND TIRES WERE REPLACED WITH TOYOTA AUTHORIZED ACCESSORY WHEELS AND LT TIRES PRIOR TO FIRST SALE, THE TIRE PRESSURE MONITORING SYSTEMS WERE NOT RE-CALIBRATED CORRECTLY AND THEREFORE DO NOT START ILLUMINATING THE LOW TIRE PRESSURE WARNING TELLTALE AT THE REQUIRED MINIMUM ACTIVATION PRESSURE.

Remedy: FOR THE LAND CRUISER, SEQUOIA, TACOMA AND TUNDRA VEHICLES, THE DEALER WILL RE-CALIBRATE THE TIRE PRESSURE MONITORING SYSTEM ON AFFECTED VEHICLES AND INSTALL AN UPDATED TIRE AND LOADING INFORMATION LABEL AT NO CHARGE. FOR THE FJ CRUISER VEHICLES, THE TPMS CANNOT BE RESET SO THE ELECTRONIC CONTROL UNIT (ECU) FOR THE TPMS WILL BE REPLACED. TOYOTA IS CURRENTLY DEVELOPING THE REMEDY ECU. IF AN OWNER IS NOT CERTAIN WHETHER HIS OR HER VEHICLE IS EQUIPPED WITH THESE ACCESSORIES, PLEASE CONTACT ANY TOYOTA DEALER FOR AN INSPECTION AT NO CHARGE. THE SAFETY RECALL BEGAN ON MARCH 31, 2011. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.

22,000 vehicles affected

EQUIPMENT

MARATHON IS RECALLING CERTAIN SEAT COVERS, BRAND SUPERHIDES WITH PART NUMBERS 593, 594, 578, 960, 228, 228-09, 267-08, 333, 625, AND 630, SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE SEAT COVERS ARE MADE OF HEAVIER THREAD AND ARE NOT COMPATIBLE WITH SEATS CONTAINING SIDE AIRBAGS. THE HEAVIER SEAT COVER COULD INTERFERE WITH FULL DEPLOYMENT OF THE AIRBAG IN THE EVENT OF A CRASH.

Remedy: MARATHON WILL NOTIFY OWNERS OF RECORD AND REPLACE THE SEAT COVER FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 14, 2010. OWNERS MAY CONTACT MARATHON AT 1-800-735-2769.

294 vehicles affected

EQUIPMENT:OTHER:LABELS

SOUTHEAST TOYOTA IS RECALLING CERTAIN MODEL YEAR 2005-2011 PASSENGER VEHICLES FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS." THESE VEHICLES WERE SOLD WITHOUT THE REQUISITE LOAD CARRYING CAPACITY MODIFICATION LABELS.

Remedy: DEALERS WILL MAIL TO CONSUMERS THE CORRECTED LABEL OR THE CUSTOMER WILL HAVE THE OPTION FOR DEALERS TO INSTALL THE LABEL FREE OF CHARGE. THE SAFETY RECALL BEGAN ON MAY 27, 2010. OWNERS MAY CONTACT SOUTHEAST TOYOTA AT 1-800-301-6859.

153,418 vehicles affected

EQUIPMENT:OTHER:LABELS

GULF STATES TOYOTA IS RECALLING CERTAIN MODEL YEAR 2005-2010 VEHICLES FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS." THESE VEHICLES WERE SOLD BETWEEN SEPTEMBER 1, 2005 AND JUNE 2, 2008 WITHOUT THE REQUISITE LOAD CARRYING CAPACITY MODIFICATION LABELS.

Remedy: DEALERS WILL MAIL TO CONSUMERS THE CORRECTED LABEL OR THE CUSTOMER WILL HAVE THE OPTION FOR DEALERS TO INSTALL THE LABEL FREE OF CHARGE. DEALERS WILL ALSO CORRECT THE OWNER'S MANUAL. THE SAFETY RECALL BEGAN ON MAY 27, 2010. OWNERS MAY CONTACT GULF STATES TOYOTA AT 713-580-3300.

271,417 vehicles affected

EQUIPMENT:OTHER:LABELS

TOYOTA IS RECALLING 27,080 MODEL YEAR 2005 THROUGH 2010 PASSENGER CARS BUILT FROM SEPTEMBER 1, 2005 TO MAY 4, 2009. THESE VEHICLES WERE NOT EQUIPPED WITH LOAD CARRYING CAPACITY MODIFICATION LABELS WHICH FAILS TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS."

Remedy: TOYOTA WILL NOTIFY OWNERS AND PROVIDE THEM WITH A NEW, ACCURATE LABEL TO BE INSTALLED OVER THE INACCURATE LABEL FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 18, 2009. OWNERS MAY CONTACT TOYOTA AT 1-888-270-9371.

27,080 vehicles affected

THERE IS RUST ON THE VEHICLE FRAME THAT IS FAR WORSE THAN REASONABLE FOR A VEHICLE OF THIS AGE. THIS IS A KNOWN PROBLEM WITH THESE VEHICLES FROM THIS TIME AND IS KNOWN TO BE CAUSED BY COMPROMISES THAT TOYOTA MADE IN THE MANUFACTURING PROCESS. *TR

I PURCHASED THIS LOW MILEAGE TOYOTA FJ CRUISER IN MARCH OF 2020 FROM A USED CAR DEALERSHIP IN WASHINGTON STATE. THE BODY AND INTERIOR ARE IN EXCEPTIONAL CONDITION, HOWEVER UPON POST PURCHASE INSPECTION, THERE IS EXTENSIVE FRAME CORROSION INCLUDING BUT NOT LIMITED TO WELDED JOINTS, FRAME CROSS MEMBERS, AND ATTACHMENT POINTS FOR THE FRONT DOUBLE WISHBONE SUSPENSION. THE CORROSION IS SO SEVERE, IT CAN BE PICKED OFF OF THE FRAME IN LARGE CHUNKS USING A FINGER. THIS LEVEL OF CORROSION IS ABNORMAL, LEADING ME TO BELIEVE IT IS A MANUFACTURING DEFECT. IN ADDITION, I BELIEVE THIS CORROSION COMPROMISES THE VEHICLE'S STRUCTURAL INTEGRITY IN THE EVENT OF A COLLISION. *TR

HORRIBLE FRAME RUST. RUSTY CROSS MEMBERS THAT SUPPORT ENGINE AND TRANSMISSION. RUSTY BODY AND SUSPENSION MOUNTS THAT ATTACH TO FRAME. ALL THE WELD BEADS ON THE FRAME ARE RUSTED INSIDE AND OUT.

TL* THE CONTACT OWNS A 2009 TOYOTA FJ CRUISER. THE CONTACT STATED THAT WHILE ENTERING INTO TRAFFIC, HE HEARD A BREAKING NOISE AS THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TOWED TO A DEALER AND THE CONTACT WAS INFORMED THAT THE TRANSMISSION HAD FRACTURED INTO SEVERAL PIECES. THE VEHICLE WAS REPAIRED AFTER THE FAILURE WAS REPORTED TO THE MANUFACTURER. THE SYMPTOMS OF THE FAILURE RECURRED AND THE VEHICLE WAS TAKEN TO A SECOND DEALER. THE SECOND DEALER STATED THAT A COMPONENT HAD BEEN INSTALLED IN THE VEHICLE BACKWARD. THE VEHICLE WAS THEN TAKEN BACK TO THE ORIGINAL DEALER WHO THEN REPAIRED THE VEHICLE AT NO COST. THE VIN WAS UNAVAILABLE. THE FAILURE AND CURRENT MILEAGE WAS 60,000.

1-CRUISE CONTROL OVER-SPEEDING. IT WAS OBSERVED THAT THE CRUISE CONTROL SYSTEM EXCEED THE SET VEHICLE SPEED IN THESE THREE CONDITIONS 1A.ONE THE CRUISE CONTROL RESUMES SPEED AFTER DECELERATION. 1B.WHILST THE VEHICLE NEGOTIATE UPHILL DRIVING CONDITION 1C. IF THERE IS A STRONG HEAD WIND. THIS WILL KEEP THE DRIVER DISTRACTED TO JUST MONITOR HIS/HER SPEED SO THAT HE/SHE WILL NOT GET FLASHED FOR SPEEDING ! 2-SPEEDOMETER READING DEVIATION COMPARE WITH GPS SPEED READING WHEN THE ODOMETER READING IS 87.5 MPH YOU ARE ACTUALLY DOING 81.88 MPH. 3-ABS ABNORMAL OPERATION WHEN BRAKE IS APPLIED ON UNPAVED PEBBLES LADEN ROAD. IT WAS OBSERVED THAT YOU LOSE BREAKING POWER OR THE CAR APPLIES THE BREAK SO STRONG IN A WAY IT PANIC THE DRIVER WHICH MIGHT LEAD TO A CRASH, THIS BEHAVIOR OF THE BREAKS IS IRRELEVANT TO THE DEPRESSING PRESSURE ON THE BREAK PEDAL BY THE DRIVER. 4-A/C AIRFLOW FOOT MODE AIR FLOWING AT WINDSHIELD DEFOGGER. IT WAS OBSERVED THAT IF THE (FOOT ONLY) MODE IS SELECTED THE AIR WILL GET OUT OF THE FOOT EXIST AS WELL AS THE UPPER WINDSHIELD DEFOGGER AND IF USED WITH THE A/C SWITCHED ON IT WILL LEAD TO CONDENSATION OF THE FOG ON THE FRONT WINDSHIELD (AS COLD AIR WILL COOL DOWN THE WINDSHIELD) WHICH WILL BLOCK THE VISIBILITY! 5-REAR CAMERA MONITOR EXHIBITS DARK PATCH ON BOTH UPPER AND LOWER CORNERS OF THE SCREEN (IF FITTED) ! 6-REMOTE START FUNCTION EXHIBIT STARTER MOTOR OVER-RUN CONDITION AFTER ENGINE HAS STARTED (IF THE CAR HAS A REMOTE STARTUP-FACILITY) I HAVE TAKEN THE ISSUES WITH THE LOCAL AGENCY OF MY CAR IN MY COUNTRY AND I WOULD LIKE TO KNOW IF YOU HAVE SIMILAR COMPLAINS ABOUT THE SAME WITH REGARDS TO THE US VERSION OF THE FJ CRUISER 2009. IT WILL BE GREAT IF YOU INVESTIGATE THESE COMPLAINS AS THE FACTORY IS DENYING THAT THERE IS ANY MANUFACTURER DEFECTS ! WHICH I TOTALLY DISAGREE AS I AM SURE THERE IS A MANUFACTURER DEFECTS WHICH THE FACTORY IS TRYING TO HIDE IN ORDER TO AVOID A RECALL. IF YOU HAVE ANY QUESTION QUERY PLEASE CONTACT ME. *TR

THE TOYOTA FJ CRUISER'S SEAT BELT IS ENGINEERED HAZARD BASED ON IN SEAM DESIGN OF THE CHASIS. IN THE EVENT OF A SIDE IMPACT COLLISION OR THE SEVERANCE OF THE DOOR FROM THE BODY OR SHELL OF THE VEHICLE THE PASSENGER CAN BE EXTREMELY INJURED BY THE DESIGN OF SEAT BELT, OR CATAPULTED FROM THE VEHICLE. THE INNER SEAM OR FLOOR WOULD BE A BETTER POSITION FOR THE HARNESSING OF THE SEAT BELT APPARATUS. IN ADDITION, THE POWER TRAIN TENDS TO BE A LITTLE STICKY POSSIBLY DUE TO THE OARING OF THE METAL, VISCOSITY ENHANCEMENT CAN BE MADE OR RESEARCH AND DESIGN FOR BETTER PERFORMANCE OF GEARING. *TR