2004 THOMAS MVP EF

7 recalls — 2 complaints

08V087000 Feb 26, 2008
STRUCTURE:BODY:DOOR:HINGE AND ATTACHMENTS
Defect Description
DAIMLER TRUCKS IS RECALLING 243,435 MY 1995-2008 THOMAS BUILT SCHOOL BUSES MANUFACTURED BETWEEN JANUARY 1994, AND MARCH 10, 2008. (ADDITIONAL BUSES HAVE BEEN ADDED TO THIS RECALL CAMPAIGN. PLEASE SEE SUPPLEMENTAL REPORT NO. 4) THE EMERGENCY EXIT DOOR HANDLE BEGINS CORRODING AROUND THE SECURING RO... Read more
Consequence
IN THE EVENT OF AN EMERGENCY, A PERSON ON THE OUTSIDE OF THE BUS MAY BREAK THE DOOR HANDLE TRYING TO OPEN THE EMERGENCY EXIT POTENTIALLY DELAYING EVACUATION AND INCREASING THE RISK OF PERSONAL INJURY TO THE VEHICLE'S OCCUPANTS.
Remedy
DAIMLER TRUCKS WILL NOTIFY OWNERS AND WILL REPLACE THE HANDLES WITH A MORE ROBUST HANDLE FREE OF CHARGE. REPAIRS WILL BE PERFORMED BY THOMAS BUILT BUSES DEALERSHIPS. THE RECALL BEGAN ON AUGUST 18, 2008, AND NOTIFICATION FOR THE REVISED POPULATION IS EXPECTED TO BEGIN ON OR ABOUT APRIL 29, 2009. O... Read more
243,435 vehicles affected
Manufacturer: DAIMLER TRUCKS NORTH AMERICA
07V544000 Nov 29, 2007
ELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERS
Defect Description
CERTAIN 2001 THROUGH 2008 THOMAS BUILT FS-56, ER, MVP ER, HDX, AND MVP EF SCHOOL BUSES MANUFACTURED FROM OCTOBER 23, 2000, THROUGH JANUARY 24, 2006, EQUIPPED WITH TYCO PC BOARD AND TYPE II AUTO RESET CIRCUIT BREAKERS. TYPE II AUTO RESET CIRCUIT BREAKER TEMPERATURES MAY EXCEED THE RATING OF THE TYCO... Read more
Consequence
A VEHICLE FIRE CAN OCCUR POSSIBLY RESULTING IN A CRASH.
Remedy
THOMAS BUILT WILL NOTIFY OWNERS AND REPAIR THE BUSES BY REPLACING THE TYPE II AUTO RESET CIRCUIT BREAKERS WITH MANUAL CIRCUIT BREAKERS, AND THE JUMPER CABLE. THE RECALL BEGAN ON MARCH 28, 2008. OWNERS MAY CONTACT THOMAS BUILT CUSTOMER SUPPORT OFFICE AT 336-889-4871.
33,303 vehicles affected
Manufacturer: FREIGHTLINER LLC
05V469000 Oct 5, 2005
FUEL SYSTEM, OTHER:DELIVERY:FUEL PUMP
Defect Description
CERTAIN 2004 AND 2005 FREIGHTLINER VAN, MOTOR HOME, SHUTTLE BUS, AND SCHOOL BUS CHASSIS MANUFACTURED BETWEEN JANUARY 2004 AND MAY 2005. ERRATIC VOLTAGE SUPPLY TO THE FUEL LIFT PUMP CAUSES PREMATURE WEAR OF THE PUMP. THIS PREMATURE WEAR COULD RESULT IN FUEL LIFT PUMP FAILURE AND IN SOME CASES MAY C... Read more
Consequence
SHOULD THE ENGINE STALL, A VEHICLE CRASH COULD OCCUR.
Remedy
CUMMINS WILL NOTIFY THE OWNERS OF THE FREIGHTLINER AND THOMAS BUILT VEHICLES AND WILL REPAIR THE ENGINES BY EMC RECALIBRATION AND REPLACEMENT OF THE FUEL LIFT PUMP AT NO CHARGE TO THE CUSTOMER. OWNERS MAY CONTACT CUMMINS ASSISTANCE CENTER 1-800-DIESELS (1-800-343-7357) OR FREIGHTLINER AT 1-800-547-... Read more
8,310 vehicles affected
Manufacturer: FREIGHTLINER LLC
05V347000 Aug 3, 2005
OTHER:SCHOOL BUS STOP ARM ASSEMBLY
Defect Description
CERTAIN 2002-2005 MY THOMAS BUILT MINOTOUR, CONVENTIONAL, MVP-ER, ER, HDX, AND MVP-EF MODEL SCHOOL BUSES MANUFACTURED BETWEEN JANUARY 8, 2002, AND MARCH 8, 2005, EQUIPPED WITH SPECIALTY MFG "5" SERIES STOP ARMS ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN STATES OTHER THAN THE FOLLOWING STATES: AL... Read more
Consequence
SHOULD THE STOP ARM NOT PERFORM PROPERLY, A CHILD OR PEDESTRIAN MAY BE ENDANGERED BY PASSING VEHICLES SHOULD THE MOTORIST NOT STOP AT THE CORRECT LOCATION.
Remedy
FOR THOSE BUSES OPERATED IN OR NEAR ANY OF THE STATES LISTED ABOVE, THOMAS BUILT IS ENCOURAGING THE BUS OWNERS TO OBTAIN THE REPLACEMENT SWITCH. FOR THOSE BUSES OPERATED IN THE WARMER STATES, DEALERS WILL REPLACE THE SWITCH UPON OWNER REQUEST. FOR THOSE CUSTOMERS WHO REQUEST THE REMEDY, THOMAS BUI... Read more
5,954 vehicles affected
Manufacturer: FREIGHTLINER LLC
05V340000 Jul 25, 2005
OTHER:SCHOOL BUS STOP ARM ASSEMBLY
Defect Description
CERTAIN 2002-2005 MY THOMAS BUILT MINOTOUR, CONVENTIONAL, MVP-ER, ER, HDX, AND MVP-EF MODEL SCHOOL BUSES MANUFACTURED BETWEEN JANUARY 8, 2002, AND MARCH 8, 2005, EQUIPPED WITH SPECIALTY MFG "5" SERIES STOP ARMS ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE FOLLOWING STATES: ALASKA, COLORADO, CO... Read more
Consequence
SHOULD THE STOP ARM NOT PERFORM PROPERLY, A CHILD OR PEDESTRIAN MAY BE ENDANGERED BY PASSING VEHICLES SHOULD THE MOTORIST NOT STOP AT THE CORRECT LOCATION.
Remedy
THOMAS BUILT WILL NOTIFY ITS OWNERS AND REPLACE THE ORIGINAL SWITCH WITH A SWITCH PACK THAT IS NOT SENSITIVE TO EXTREME COLD WEATHER AND WILL INSPECT TO ENSURE THE MICROSWITCH HEATER WIRING IS PROPERLY CONNECTED FREE OF CHARGE. THE RECALL BEGAN ON SEPTEMBER 14, 2005. OWNERS MAY CONTACT THOMAS BUIL... Read more
13,583 vehicles affected
Manufacturer: FREIGHTLINER LLC
05V137000 Apr 1, 2005
STEERING:LINKAGES:TIE ROD ASSEMBLY
Defect Description
CERTAIN 2001-2004 MY THOMAS BUILT MVP-EF, ER TRANSIT, MVP-ER, HD, AND HDX SCHOOL BUSES MANUFACTURED BETWEEN SEPTEMBER 24, 2000, AND MARCH 4, 2004. THE TIE ROD ASSEMBLY CAN FRACTURE AND FAIL, POSSIBLY RESULTING IN COMPLETE SEPARATION.
Consequence
TIE ROD FAILURE CAN POSSIBLY RESULT IN COMPLETE WHEEL SEPARATION AND A VEHICLE CRASH COULD OCCUR.
Remedy
THOMAS BUILT WILL NOTIFY ITS CUSTOMERS AND WILL REPLACE THE TIE ROD ASSEMBLY FREE OF CHARGE. THE RECALL BEGAN SEPTEMBER 6, 2005. OWNERS MAY CONTACT THOMAS BUILT AT (WE DO NOT YET HAVE A TELEPHONE NUMBER).
4,819 vehicles affected
Manufacturer: FREIGHTLINER LLC
04T023000 Dec 22, 2004
TIRES
Defect Description
CERTAIN MICHELIN XDE COMMERCIAL TRUCK TIRES, SIZE 10R22.5 LRG AND LRF FOR USE ON FREIGHTLINER SCHOOL AND TRANSIT BUSES. THESE TIRES WERE MANFACTURED BETWEEN MAY 23 AND OCTOBER 24, 2004, CAN EXPERIENCE RAPID AIR LOSS DUE TO AN IRREGULARITY OF THE INNER LINER.
Consequence
RAPID AIR LOSS CAN RESULT IN LOSS OF VEHICLE CONTROL AND A VEHICLE CRASH CAN OCCUR.
Remedy
MICHELIN WILL NOTIFY ITS CUSTOMERS AND REPLACE THE TIRES FREE OF CHARGE. THE RECALL BEGAN DECEMBER 27, 2004. OWNERS WHO DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT MICHELIN AT 888-622-2306.
4,000 vehicles affected
Manufacturer: MICHELIN NORTH AMERICA, INC.

Complaint Statistics

2 total complaints

Top Reported Components

ComponentComplaints
ENGINE AND ENGINE COOLING:ENGINE:DIESEL1
STRUCTURE:FRAME AND MEMBERS1
ENGINE AND ENGINE COOLING:ENGINE:DIESEL Mar 28, 2007
Incident date: Mar 20, 2007
PRE-2005 THOMAS 84 PASSENGER EF SCHOOL BUSES, WITH CAT C7 ENGINES/MD-3060 TRANSMISSIONS. FAILURE OF RIGHT/REAR ENGINE MOUNT CAUSES ENGINE TO REST IN RIGHT FRAME RAIL, SUPPORTED BY ALTERNATOR, WITH ENGINE FAN COMING IN CONTACT WITH RADIATOR SCHROUD. POST-2005 BUSES CAME WITH A REINFORCED MOUNT (REF... Read more
STRUCTURE:FRAME AND MEMBERS Mar 28, 2007
Incident date: Mar 20, 2007
PRE-2005 THOMAS 84 PASSENGER EF SCHOOL BUSES, WITH CAT C7 ENGINES/MD-3060 TRANSMISSIONS. FAILURE OF RIGHT/REAR ENGINE MOUNT CAUSES ENGINE TO REST IN RIGHT FRAME RAIL, SUPPORTED BY ALTERNATOR, WITH ENGINE FAN COMING IN CONTACT WITH RADIATOR SCHROUD. POST-2005 BUSES CAME WITH A REINFORCED MOUNT (REF... Read more

NHTSA Safety Investigations — THOMAS MVP EF

Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.

SQ99008 Opened: Mar 19, 1999 — Closed: Apr 13, 1999
SQ — Closed — Model Year: 1998
FRAME CRACKS-FRONT SHOCK MOUNT
There is no summary currently available
SQ97012 Opened: May 12, 1997 — Closed: Jul 2, 1997
SQ — Closed — Model Year: 1995
BATTERY CABLE ROUTING
ALLEGED POSITIVE BATTERY CABLE ABRADING THE ENGINE VALVE COVER

THOMAS MVP EF — All Years Overview

Complete safety history for the THOMAS MVP EF across all model years (1994–2008).

95 Total Recalls
10 Total Complaints
2 Investigations
0 Reported Crashes
0 Reported Fires
0 Reported Deaths

THOMAS MVP EF — Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year Recalls Complaints
2008 4 0 View
2007 4 0 View
2006 4 0 View
2005 5 0 View
2004 (current) 7 2
2003 6 0 View
2002 9 0 View
2001 10 0 View
2000 11 0 View
1999 10 0 View
1998 8 3 View
1997 6 4 View
1996 4 1 View
1995 4 0 View
1994 3 0 View

Other THOMAS Models

Model Recalls Complaints
1603 0 0 View
1703 0 0 View
1803 0 0 View
1894 0 0 View
1984 0 0 View
2124 0 0 View
2234 0 0 View
2374 0 0 View