2020 KIA NIRO Recalls, Complaints & Safety

I own a 2020 Kia Niro PHEV. In October 2024, my dealership performed Technical Service Bulletin SA512 on my vehicle addressing the inverter coolant system. I was not informed at that time that the issue was likely to recur or that periodic maintenance would be required. In March 2026, the inverter coolant warning light returned. I brought the vehicle back to the dealership, where I was told the coolant had crystallized. The dealer confirmed this is a known recurring issue with this vehicle and stated it would need to be flushed approximately every two years since we drive relatively low miles per year (despite driving every day). I was not warned of this at any point. Furthermore, many owners likely drive it short distances every day since it is a plug-in electric vehicle. Kia denied goodwill coverage and I paid out of pocket for the repair. When I contacted Kia Customer Care, representatives gave conflicting information. One confirmed SA512 was performed as a service campaign, another stated it was only a TSB and declined coverage since my car is out of warranty (even though the warranty should still cover the battery and this is an electrical issue). A total case specialist I was assigned to said she would talk to the dealer and call me back but never did. The inverter cooling system is safety-relevant as it prevents the battery from overheating. The problem was confirmed and repaired by the dealership. The component is no longer available for inspection as the repair has been completed. Kia's issuance of SA512 suggests this is a known design issue affecting multiple owners of this model, and they informed the dealership that they could not cover the cost because if they did so, they would have to cover everyone with the same problem (again implying that the issue is quite widespread.)

Engine Seized at 79,000 miles on Kia Niro Hybrid on 3/8/2025. Oil was changed at 78,225 miles on 12/16/2025. No issues with vehicle until approx. 1,000 miles later and just a month and a half later when car suddenly lost power on a highway forcing me to try to safely and quickly navigate off the road. This could have caused risk to my life and other lives. The car could not be restarted. Kia said the drain plug was not screwed on and is refusing to honor warranty despite no issues with the oil change. Notably, in October 2022, the National Highway Traffic Safety Administration (NHTSA) announced it had launched an investigation into Hyundai Motor Company and Kia Motor Company for problems with their oil pans and oil drain plugs. Specifically, consumers and aftermarket service facilities have filed complaints their engine’s oil drain plug falls out, causing all the oil to drain out of their engine while driving. In multiple tests the oil drain plug was tightened according to factory torque specifications and the tightening was well documented. Yet, testing shows in multiple cases that while driving, the oil drain plug falls within a few thousand miles after the service. In those cases, the crankcase drained completely. [XXX] This issue should be investigated for potential recall to keep drivers, passengers safe on our highways. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

One night the tailgate latch began clicking, locking and unlocking itself and then not latching closed, causing the inside light to remain on and the tailgate open indicator to display on the display panel. Then it just went dead and would not open at all, even if using the specific tailgate open key on the key fob. Then a few weeks later while driving on an empty street very slowly as I was turning a corner, with no warning the back windshield suddenly made a loud noise and then spontaneously shattered. I got out and looked around and there was no one else around or any other cars driving by. I did not hear any impact and also had my driver window down and did not hear any shots, and was not able to recover anything from the inside the back of the vehicle or on the ground that could have hit it. Kia will not cover the cost of the back windshield even though I still have 5 years left on the manufacturer warranty, and purchased the dealership warranty. There is a class-action lawsuit against Kia that is for the Telluride model windshields but according to Google my affect some Niros (Sanchez Vs Kia).

When I’m braking at slow speeds, 10mph or less the front left tire braking system locks and makes the car skid. This happens randomly. There’s also a clicking sound made from the regen braking to switching to regular braking. The mechanic replaced the hca assembly and wiring kit from a recall but the car is still having the same issues. This also brings up the codes EBS and AUTO HOLD on my dash.

There were no symptoms prior to the warning message and warning symbol on the dash. Warning message was "Check EV System". I took my car to the dealer immediately. The dealer has had my car for 3 1/2 months, since Sept 12, 2025. Now the field tech from Kia, on 12/22/25, says that the Electric Power Control Unit (EPCU) needs to be replaced. This could have cause the vehicle to stop in the middle of traffic and cause an accident.

AS AT 11/07/2023 KIA AMERICA KNEW OF HCV/HYDRAULIC CLUTCH ACTUATOR -HEV/HYBRID ELECTRIC VEHICLE CAUSED TRANMSISSION PROBLEM IN KIA NIRO HYBRID 2020 AND KIA AMERICA REFUSED TO REPAIR IT. RECALL COMPLETED 5/27/2025 AFTER POWER TRAIN WARRANTY EXPIRED.

The contact owns a 2020 Kia Niro. The contact received notification of NHTSA Campaign Number: 25V426000 (BACK OVER PREVENTION). However, the part to do the recall repair was not yet available. The contact stated that the rearview camera displayed a black screen while the vehicle was in reverse(R) or the image was frozen. The failure obstructed the driver's visibility, which prevented the driver from safely operating the vehicle. The local dealer was contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the issue. The failure mileage was not provided.

The contact owns a 2020 Kia Niro. The contact stated that while driving at an undisclosed speed, the HEV Hybrid System warning light illuminated, prompting the contact to discontinue driving the vehicle. The vehicle was towed to the dealer, who was unable to determine the cause of the failure. The vehicle was not repaired. The manufacturer was notified of the failure, a case was opened, and the contact was referred to the NHTSA Hotline for assistance. The failure mileage was 110,000.

The contact owns a 2020 Kia Niro. The contact stated that the oil change due in 700 miles message was displayed. The contact stated while driving 55 MPH to have an oil change performed, oil change service at 55 MPH, the contact heard an abnormal popping sound. The contact stated that the low oil pressure warning light became illuminated. The contact stated while approaching the Auto Shop for the oil change, the vehicle lost motive power and made another abnormal sound. The independent mechanic informed the contact that the engine might have failed and referred the contact to the dealer for assistance. The vehicle was towed to the dealer, where the contact was informed that the oil plug had separated, causing a significant oil leak and engine damage. The dealer determined that the engine needed to be replaced. The vehicle was not repaired due to the cost. The manufacturer was notified of the failure, but no assistance was provided. The failure mileage was approximately 70,500.

What component or system failed or malfunctioned, and is it available for inspection upon request? The component that failed was the Hydraulic Clutch Actuator, which is part of the hybrid transmission system. This component was already replaced in May 2024 under recall SC276, but it failed again. The vehicle is available for inspection upon request. How was your safety or the safety of others put at risk? The failure significantly affects the vehicle’s drivability. The most noticeable issue is a loud, explosive-like sound during operation and a slipping sensation, especially when braking at low speeds on city streets. The vehicle feels unstable and difficult to control during these episodes. This creates a serious safety risk for me and for others on the road. Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? Has the problem been reproduced or confirmed by a dealer or independent service center? Yes, it was inspected by a Kia dealership authorized by the manufacturer as part of recall SC276 in Colorado. It was later inspected again in February by Kia Serramonte in California for the same issue, but the problem still persists. Were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear? No, there are currently no warning lights illuminated. However, the vehicle shows abnormal behavior such as jerking, loss of power, and a noise similar to an explosion. These symptoms first appeared before the recall in 2024, and then reappeared in August 2024, just a few months after the repair until now. Due to financial limitations, I was only able to take the vehicle in for service in November 2024, and finally left it at the dealership in February 2025. The so-called “repair” lasted two months, but the dealership refused to take responsibility. I had to pay $3,188 out of pocket, and even after that, nothing was fixed — the vehicle remains defective.

The contact owns a 2020 Kia Niro. The contact received notification of NHTSA Campaign Number: 23V534000 (POWER TRAIN); however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The dealer was made aware of the issue. The manufacturer was not made aware of the issue. The contact had not experienced a failure. Parts distribution disconnect.

2020 Kia Niro was driving fine until one day while driving down the highway at highway speeds (65-70 mph), the car began to lose power and as we switched lanes to get to the side of the highway, the car began to smoke and caught on fire. Our safety was at risk due to the car catching on fire. The problem is unable to be reproduced as the car is a total loss. Vehicle was inspected by police at the scene. There were no warning lights, and the vehicle had been in working condition prior to the incident. The vehicle had a recall that was fixed at our local Kia dealership as soon as a solution was indicated, and the part was located.

Fire

2020 Kia Niro was driving fine until one day while driving down the highway at highway speeds (65-70 mph), the car began to lose power and as we switched lanes to get to the side of the highway, the car began to smoke and caught on fire. Our safety was at risk due to the car catching on fire. The problem is unable to be reproduced as the car is a total loss. Vehicle was inspected by police at the scene. There were no warning lights, and the vehicle had been in working condition prior to the incident. The vehicle had a recall that was fixed at our local Kia dealership as soon as a solution was indicated, and the part was located.

Fire

The contact owns a 2020 Kia Niro. The contact stated while reversing, the back over prevention camera failed to function as intended. The contact stated that the screen displayed a black image. In addition, the contact stated that the back over prevention system was inoperable. The vehicle was taken to the dealer. The contact declined the diagnostic test because of the cost. The vehicle was not diagnosed or repaired by an independent mechanic or the dealer. The manufacturer was made aware of the failure and a case was filed. The failure mileage was approximately 62,000.

Hi my name is [XXX] I had an accident on a red light, I was on a highway took a ramp for the exit the car who was ahead of me like 30 feet make a right turn and as next on turn I look on my left side then when I turn on the right the car ahead of me stop again so I heat with the right corner of my bumper to the left rear corner of her bumper, both airbags deployed but the one on the bottom cut my leg, because the sewing part and threads were outside, I don't know if that is the way is supposed to be installed, because the airbag on the steering wheel doesn't have the sewing part outside. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Crash 1 injured

Hi my name is [XXX] I had an accident on a red light, I was on a highway took a ramp for the exit the car who was ahead of me like 30 feet make a right turn and as next on turn I look on my left side then when I turn on the right the car ahead of me stop again so I heat with the right corner of my bumper to the left rear corner of her bumper, both airbags deployed but the one on the bottom cut my leg, because the sewing part and threads were outside, I don't know if that is the way is supposed to be installed, because the airbag on the steering wheel doesn't have the sewing part outside. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

Crash 1 injured

The contact owns a 2020 Kia Niro. The contact received notification of NHTSA Campaign Number: 23V534000 (Power Train); however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The dealer was made aware of the issue and confirmed that parts were not yet available. The manufacturer was made aware of the issue and confirmed that parts were not yet available. The contact had not experienced a failure. Parts distribution disconnect.

My key fob works perfectly fine. I came out from work and my car was dead, I pressed my key fob to unlock and nothing happened. I tried the key attached to the key fob and it’s strange because it doesn’t even fit to open the door. It was so hot outside because I’m in Texas and when I called KIA roadside assistance an hour passed by and they still hadn’t arrived. I could’ve had a heat injury, but I was able to hide under a tree for some shade. This is the second time my car just dies and doesn’t turn on without having to get help from roadside assistance. I took it to the dealership and they did a diagnostic on my car. They said nothing is wrong with it. This is crazy, it’s making KIA look bad. I attached the service copy of the diagnostic test. They didn’t have extra vehicles to rent so I had to take Lyft to work. They were kind enough to drop me off home, but I still had to pay to get to work.

The contact owns a 2020 Kia Niro. The contact received notification of NHTSA Campaign Number: 23V534000 (Power Train) however, the part to do the recall repair was not yet available. The contact stated that the check engine warning light was illuminated. The vehicle was towed to the dealer, where it was diagnosed, and the dealer determined that the failure was related to the recall. The vehicle was not repaired. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the failure and confirmed that the part was not yet available. The failure mileage was approximately 27,500. Parts distribution disconnect.

The contact owns a 2020 Kia Niro. The contact stated that after an extensive amount of driving, the front driver’s and front passenger’s seat were inclining towards the middle console, both the driver and front passenger occupants would experience leg pain due to the seats. No warning light was illuminated. The local dealer was contacted, but the vehicle was not diagnosed or repaired. The manufacturer was made aware of the failure. The failure mileage was approximately 60,000.

The contact owns a 2020 Kia Niro. The contact received notification of NHTSA Campaign Number: 23V534000 (Power Train) however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The contact stated that the traction control warning light was illuminated. The vehicle was taken to the dealer where it was diagnosed that another warning light of an HEV failure had occurred. The manufacturer was made aware of the failure. The failure mileage was 30,000. Parts distribution disconnect.

My vehicle was the victim of attempted theft and reported to City of Cincinnati police 8/11/23. It then underwent repairs and delays before it was returned to me on 9/22/23. The left side rear door is basically detached from the system, causing the alarm to go off or not even work. The back seat lock is completely malfunctional, and there is glass remaining inside the car. I was informed by two separate Kia locations that they would contact me about repairs. On 9/29, notice attached here, I was informed that when a remedy is available, they will repair and cover the costs. No one has contacted me, and I have called multiple times over the last several months, including leaving voicemails, asking for any updates. I have phone logs I can provide as well. NOTE: The "Upload Files" button is not working below. Each time I click it, it just vanishes. This makes it impossible to attach anything.

The contact owns a 2020 Kia Niro. The contact received notification of NHTSA Campaign Number: 23V534000 (Power Train) however, the part to do the recall repair was unavailable. The contact stated that the manufacturer had exceeded a reasonable amount for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure. VIN tool confirms parts not available.

The contact owns a 2020 Kia Niro. The contact received notification of NHTSA Campaign Number: 23V534000 (Power Train) however, the part to do the recall repair was unavailable. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the issue. The contact had not experienced a failure. VIN tool confirms parts not available.

The contact owns a 2020 Kia Niro. The contact received notification of NHTSA Campaign Number: 23V534000 (Power Train) however, the part to do the recall repair was not yet available. The local dealer was made aware of the issue and confirmed that parts were not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the issue. The contact had not experienced a failure. VIN tool confirms parts not available.

I have been a Lyft driver for over 2 years, and because of the mileage I put on mile personal vehicle. I had to result to renting a vehicle from Lyft Flex Drive Rental, located at 2214 Century Center Blvd Irving, TX 75062. 0n 05/15/2023 at approximately 8:15 p.m. Right after dropping off passenger, and on my way to pick up another one. The vehicle mentioned hereof suddenly blew up out of no where. My personal property in the vehicle was destroyed , and almost loss my life! However, Lyft is suggesting I pay over a thousand dollars. When it wasn't my fault the car blew up. Moreover, their stagnating me from getting back to work, and not allowing me to rent a car from Lyft Fleet . Because supposedly the car hasn't been totaled out yet. Despite it as been weeks since the incident occurred. I also took my vehicle to Lyft Flex shop for a check up the previous week before the incident occurred. My Please see photos attached! THE INSURANCE COMPANY HANDLING THE MATTER IS LIBERTY MUTUAL CLAIM # 241398210 / Phone Number: 888.638.3564

Fire

I first bought the car brand new from the car dealership and the first problem was a check engine light came on when I bought it. I took it to the car dealership and could not find the problem. I bought the car in December 2020. And off and on the check engine light comes and goes. And they could not find the error. Lastly about two weeks before the car caught on fire. It was service for oil change and a catalytic converter replacement. After that while I was driving on the parkway in New Jersey I heard a loud bang in the engine and I pulled over and I saw a fire starting underneath the engine. The whole car is consumed in fire. The fire department came and put it out.

Fire

My Niro has been having issues with sputtering, jerking, chugging, and feeling like it’s about to stall. Sometimes it happens right when I start the car and sometimes it happens while I am driving. The check engine light just started coming on yesterday. I believe the transmission is faulty and have spoken to or taken it to the dealer with this same issue multiple times as it is covered under warranty. They keep telling me that’s just how the car drives but in the 8 cars I’ve owned in my life, I have never had a car that behaves this way before. An internet search of “Kia niro transmission problems” proves that this is a common and known issue with this car that Kia is doing nothing to resolve. I have a daily 20 mile commute to work and feel incredibly unsafe driving my car and letting my teenage daughter drive it.

The contact’s wife owns a 2020 Kia Niro. The contact stated that while his wife was driving at an undisclosed speed, the vehicle inadvertently decelerated. The contact stated that during the failure the regenerative brake warning light illuminated. The contact stated that his wife was able to coast into a parking lot. The vehicle was taken to the dealer where the failure could not be duplicated. The manufacture was notified of the failure and informed the contact that the vehicle was covered under warranty. The failure mileage was approximately 46,000.

I've had my Kia Niro EV approximately 1yr. I'm the only owner so far was brand new but it had set for a year or so. (Purchase Date: March 2021). I noticed about 6 mo./8k miles that listening the same thing that my 2012 Kia Sorento that was involved in the class action lawsuit was having. When I pressed the gas pedal my RPMs go up to five to seven but the car doesn't really go it's like it's barely even going 10 miles an hour. This to me is a huge safety concern considering what if you were trying to get out of the way of a semi and you have the gas pressed all the way to the floor in your car is not going fast enough this really worries me considering how much I spent on the car I bought it new and traded in my old one that was having the crankshaft issue that would stall out no matter what speed you were going numerous times a day so that way I would be safe. Now here I am with a 20/20 vehicle and experiencing the same issues. Then the other day we are now March of 2022 and I start up my car and it says service vehicle immediately take it to your nearest dealership try to take a picture then this message disappears so then I turn off the car turn it back on to see if the message would reappear and it says service car in 20 something days but yeah I'm still having the same problem so then I'd use my new my UVO diagnostic thing button and it tells me there's no issues with the vehicle. I drove the vehicle every day and it doesn't do it all the time but this is exactly how my Sorrento started out too I would sit there and tell my husband that I couldn't get enough power and the vehicle wasn't going shifting gears it's something with the gears I can feel it underneath the vehicle it's almost like something's blocking it or something's not connecting this could be a very serious issue and I feel like that you guys really do need to investigate this to prevent casualties 1 report of the issue should open an investigation. Not once innocent ppl get injured/die

I was involved in a collision 11/2021. I had just left a stop sign and was starting to go when a semi hit my front end and spun my vehicle around. I do not understand why my air bags did not deploy and I feel like emergency braking did not work. I have had it work when someone get close to my bumper in the past.

Crash 1 injured

I was involved in a collision 11/2021. I had just left a stop sign and was starting to go when a semi hit my front end and spun my vehicle around. I do not understand why my air bags did not deploy and I feel like emergency braking did not work. I have had it work when someone get close to my bumper in the past.

Crash 1 injured

THE SERVICE ENGINE VALVE WITH "CHECK ACTIVE AIR FLAP SYSTEM" ERROR MESSAGE IS DISPLAYED. THE DIAGNOSTIC ERROR THAT COMES UP IS AAF - P059F. ACCORDING TO THE DEALER AIR COMPRESSION TEST WERE COMPLETED AND PROPERLY FUNCTIONING. I HAVE SUBMITTED 3 PICTURES WITH THE SAME ERROR MESSAGE CODE TO THE DEALER AND THEY STATE NOT ALL SAVED IN THE CAR'S ECM. THE LIGHTS CAME ON WHEN STARTING AS WELL AS WHILE DRIVING. NOTICED THAT THE CAR TAKES LONGER TO CHANGE GEARS OR GO INTO EV MODE.