2002 FREIGHTLINER BUSINESS CLASS

5 recalls, 0 complaints - 7 TSBs

04V272000 Jun 7, 2004
SUSPENSION:FRONT:WHEEL BEARING
Defect Description
ON CERTAIN TRUCKS BUILT WITH 8,000 OR 6,000 POUND FRONT AXLES AND FOUR-PIECE SPINDLE NUT SETS, PREMATURE FRONT ,WHEEL BEARING WEAR MAY BE CAUSED BY INCONSISTENT BEARING ENDPLAY ADJUSTMENT.
Consequence
IF ALLOWED TO PROGRESS, THE FRONT WHEEL ASSEMBLY MAY SEPARATE FROM THE VEHICLE, WHICH COULD RESULT IN A CRASH.
Remedy
THE DEALERS WILL REPLACE THE FRONT AXLE OIL SEALS AND HUB CAP GASKETS ON BOTH SIDES. THE RECALL BEGAN SEPTEMBER 7, 2004. OWNERS SHOULD CONTACT FREIGHTLINER AT 1-800-547-0712.
9,602 vehicles affected
Manufacturer: FREIGHTLINER LLC
03V203000 May 29, 2003
ENGINE AND ENGINE COOLING:ENGINE:DIESEL
Defect Description
ON CERTAIN HEAVY TRUCKS AND MOTORHOMES EQUIPPED WITH CUMMINS WESTPORT B GAS PLUS OR C GAS PLUS 6 CYLINDER ENGINES, THE ELECTRONIC CONTROL MODULE CALIBRATION MAY NOT CORRECTLY DETECT A THROTTLE PLATE ACTUATOR FAILURE THAT COULD RESULT IN AN UNCOMMANDED OPEN THROTTLE CONDITION.
Consequence
IF THIS EVENT OCCURS, THE VEHICLE OPERATOR WILL NOT HAVE CONTROL OF THE ENGINE SPEED WHICH COULD POSSIBLY RESULT IN A VEHICLE CRASH.
Remedy
DEALERS WILL REPLACE THE ELECTRONIC CONTROL MODULE CALIBRATION FREE OF CHARGE. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CUMMINS CUSTOMER ASSISTANCE CENTER AT 1-800-343-7357 OR FRE... Read more
73 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
02V337000 Dec 17, 2002
TRAILER HITCHES:FIFTH WHEEL ASSEMBLY
Defect Description
ON CERTAIN TRUCK-TRACTOR MODEL VEHICLES EQUIPPED WITH CONMET SIMPLEX STATIONARY OR SLIDING FIFTH-WHEEL, THE CLINCH PINS THAT RETAIN THE FIFTH-WHEEL PIVOT PINS MAY NOT BE FULLY INSTALLED.
Consequence
THE FIFTH WHEEL COULD SEPARATE FROM THE VEHICLE INCREASING THE RISK OF A CRASH.
Remedy
DEALERS WILL INSPECT THE FIFTH WHEEL TO VERIFY THE CORRECT INSTALLATION OF THE CLINCH PIN AND PIVOT PIN. MISSING PINS WILL BE REPLACED. OWNER NOTIFICATION BEGAN NOVEMBER 15, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REM... Read more
733 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
02V280000 Oct 17, 2002
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS
Defect Description
ON CERTAIN CREW CAB TRUCKS EQUIPPED WITH HYDRAULIC BRAKES, THE HYDRAULIC BRAKE LINES FROM THE CHASSIS MOUNTED ANTI-LOCK BRAKE SYSTEM (ABS) MODULATOR VALVE CAN BE DAMAGED BY INTERFERENCE WITH THE CAB MOUNTED AUXILIARY HEATER DUCT.
Consequence
THIS COULD RESULT IN EXTENDED BRAKING DISTANCE, INCREASING THE RISK OF A CRASH.
Remedy
DEALERS WILL REPLACE THE BRAKE LINES. OWNER NOTIFICATION BEGAN ON DECEMBER 26, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FREIGHTLINER AT 1-800-547-0712.
53 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
02V108001 Apr 10, 2002
PARKING BRAKE:CONVENTIONAL:MECHANICAL:LINKAGE AND CABLE
Defect Description
ON CERTAIN TRUCKS EQUIPPED WITH MERITOR BRAND 12" X 4" DCM DRUM PARKING BRAKE, THE BOLTS USED TO ATTACH THE PARKING BRAKE ASSEMBLY TO THE FLANGE YOKE ARE TOO LARGE AND CAN INTERFERE WITH THE PROPER ENGAGEMENT OF THE BRAKING SYSTEM AND POSSIBLY DISENGAGE.
Consequence
IMPROPER ENGAGEMENT OF THE PARKING BRAKE COULD RESULT IN THE VEHICLE ROLLING AWAY WITHOUT PRIOR WARNING POSSIBLY RESULTING IN PERSONAL INJURY OR DEATH.
Remedy
DEALERS WILL REPLACE THE ATTACHING BOLTS WITH THE CORRECT SIZE BOLTS FREE OF CHARGE. OWNER NOTIFICATION IS EXPECTED TO BEGIN DURING OCTOBER 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHO... Read more
548 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION

No complaints found for this vehicle.

Technical Service Bulletins, 2002 FREIGHTLINER BUSINESS CLASS

7 manufacturer communications from 5 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

ComponentBulletins
060000 ENGINE AND ENGINE COOLING2
106220 POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFT:SEAL1
107000 POWER TRAIN:AXLE HUBS1
203000 WHEELS:LUGS/NUTS/BOLTS/STUDS1
100000 POWER TRAIN1
070000 FUEL SYSTEM, GASOLINE1
sb2028 Feb 26, 2018
060000 ENGINE AND ENGINE COOLING
sb2028 Engine Coolant Changes
sb2032 Feb 26, 2018
060000 ENGINE AND ENGINE COOLING
sb2032 Gates PowerGrip Hose Clamps, Replacement
sb2056 Feb 26, 2018
100000 POWER TRAIN
sb2056 Transmission Oil Line Removal and Installation
sb2057 Feb 26, 2018
070000 FUEL SYSTEM, GASOLINE
sb2057 New Surge Tank Design
SB-33-24 Apr 1, 2009
106220 POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFT:SEAL
FREIGHTLINER TRUCK: STEER AXLE MAINTENANCE, AAC AND MERITOR 6000LB AND 8000LB AXLES: THIS BULLETIN IS TO PROVIDE INFORMATION ON THE RECOMMENDED MAINTENANCE PROCEDURE TO BE ADDED TO DTNA MAINTENANCE MANUALS FOR ALL MODELS WITH THESE AXLE RAT
SB-33-24 Apr 1, 2009
107000 POWER TRAIN:AXLE HUBS
FREIGHTLINER TRUCK: STEER AXLE MAINTENANCE, AAC AND MERITOR 6000LB AND 8000LB AXLES: THIS BULLETIN IS TO PROVIDE INFORMATION ON THE RECOMMENDED MAINTENANCE PROCEDURE TO BE ADDED TO DTNA MAINTENANCE MANUALS FOR ALL MODELS WITH THESE AXLE RAT
SB-33-24 Apr 1, 2009
203000 WHEELS:LUGS/NUTS/BOLTS/STUDS
FREIGHTLINER TRUCK: STEER AXLE MAINTENANCE, AAC AND MERITOR 6000LB AND 8000LB AXLES: THIS BULLETIN IS TO PROVIDE INFORMATION ON THE RECOMMENDED MAINTENANCE PROCEDURE TO BE ADDED TO DTNA MAINTENANCE MANUALS FOR ALL MODELS WITH THESE AXLE RAT

NHTSA Safety Investigations, FREIGHTLINER BUSINESS CLASS

Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.

EA02036 Opened: Dec 11, 2002 , Closed: Jan 26, 2004
EA, Closed , Model Year: 1996
ABS CORROSION EXTENDS STOPPING DIST
THE TONE RING TOOTH PROFILE OF AN UNCOATED HYDRAULIC DISC BRAKE DEGRADES AFTER EXPOSURE TO CORROSIVE ENVIRONMENTS.WHEN THE TONE RING TOOTH PROFILE HAS DEGRADED IN FREIGHTLINER VEHICLES, THE ABS WARNING LIGHT ILLUMINATES RELIABLY TO WARN THE OPERATOR TO HAVE THE ABS SYSTEM SERVICED.IN RESPONSE TO ODI... Read more

FREIGHTLINER BUSINESS CLASS - All Years Overview

Complete safety history for the FREIGHTLINER BUSINESS CLASS across all model years (1991, 2003).

55 Total Recalls
18 Total Complaints
1 Investigations
3 Reported Crashes
0 Reported Fires
0 Reported Deaths

FREIGHTLINER BUSINESS CLASS - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year Recalls Complaints
2003 1 7 View
2002 (current) 5 0
2001 6 0 View
2000 9 1 View
1999 5 4 View
1998 5 0 View
1997 6 3 View
1996 5 0 View
1995 4 2 View
1994 3 0 View
1993 2 0 View
1992 2 0 View
1991 2 0 View

Other FREIGHTLINER Models

Model Recalls Complaints
BUSINESS CLASS M2 507 62 View
CASCADIA 497 398 View
114SD 349 8 View
SPRINTER 3500 312 31 View
SPRINTER 2500 291 64 View
108SD 212 3 View
SPRINTER 1500 212 0 View
SPRINTER 4500 210 2 View