2007 FORD FREESTAR

2 recalls, 77 complaints - 28 TSBs

SEATS

Defect Description

Ford is recalling certain model year 2004-2007 Freestar and Mercury Monterey vehicles manufactured from March 24, 2003, through November 7, 2006, equipped with a third row seat and originally sold in, or currently registered in, Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massac... Read more

Consequence

In the event that the vehicle is crashed into from the rear, an unlatched seat may increase the risk of personal injury.

Remedy

Ford will notify owners, and dealers will install new third row seat latch striker mounting brackets, free of charge. The recall began on March 28, 2013. Owners may contact Ford Motor Company Customer Relationship Center at 1-866-436-7332.

196,667 vehicles affected

Manufacturer: Ford Motor Company

FUEL SYSTEM, GASOLINE

Defect Description

CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE... Read more

Consequence

FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

Remedy

UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.

58,640 vehicles affected

Manufacturer: UFI FILTERS USA

Complaint Statistics

77 total complaints 3 crashes 1 fires 2 injuries

Top Reported Components

Component	Complaints
POWER TRAIN	26
VEHICLE SPEED CONTROL	10
POWER TRAIN:AUTOMATIC TRANSMISSION	8
ELECTRICAL SYSTEM	6
ENGINE AND ENGINE COOLING	5
POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER	4
ENGINE	4
STRUCTURE:BODY	3
SUSPENSION:FRONT	1
FUEL/PROPULSION SYSTEM	1

Incident date: Sep 15, 2024

The contact owns a 2022 Ford Maverick. The contact stated that the vehicle was taken to the dealer to be repaired under an unknown recall and the powertrain control module software update, and the key fob failed to communicate with the vehicle and the vehicle failed to start. There was no warning li... Read more

Incident date: Apr 1, 2022

The contact owns a 2007 Ford Freestar. The contact stated that he discovered two large holes located on both sides of the third-row seats. The contact stated that the holes were located at the seat anchors; the structural degradation at the seat anchor were mounted to the rear wheel wells. The conta... Read more

Incident date: Dec 16, 2018

PASSENGER SIDE MIRROR BURNED, SMOLDERED WITH A GREAT DEAL OF SMOKE. COULD SEE ORANGE GLOW BEHIND THE MIRROR. SMELLED LIKE AN ELECTRICAL BURN. CAR WAS PARKED, NO KEY IN IGNITION, HAPPENED RIGHT AFTER UNLOCKING CAR WITH KEY FOB.

Fire

Incident date: Aug 4, 2018

TORQUE CONVERTER IS SHOWING SIGNS OF FAILURE WITH VAN A LESS THAN 50K MILES. A TRANSMISSION FLUSH AND SERVICE INCLUDING FORD'S FRICTION MODIFIER DID NOT FIX.

Incident date: Jun 13, 2018

TL* THE CONTACT OWNS A 2007 FORD FREESTAR. WHILE DRIVING AT AN UNKNOWN SPEED, THE VEHICLE STALLED AS THE ACCELERATOR PEDAL WAS DEPRESSED. THERE WERE NO WARNING INDICATORS ILLUMINATED. THE VEHICLE WAS TOWED TO THE CONTACT'S RESIDENCE. THE DEALER WAS NOT CONTACTED. THE VEHICLE WAS NOT DIAGNOSED OR REP... Read more

Incident date: Jul 4, 2018

TL* THE CONTACT OWNS A 2007 FORD FREESTAR. WHILE THE VEHICLE WAS BEING REVERSED WITH PASSENGERS SEATED IN THE THIRD ROW, THE THIRD ROW SEAT ATTACHMENT BOLT FRACTURED. THE CONTACT STATED THAT THE SEAT SHIFTED AND WAS NO LONGER SECURELY FASTENED TO THE SUBFRAME OF THE VEHICLE. THE VEHICLE WAS NOT TAKE... Read more

Incident date: Feb 27, 2018

I HAVE A 2007 FORD FREESTAR SE. VIN# [XXX]. AT 102,296 MILES THE TRANSMISSION FAILED. I WAS DRIVING IT ON A SIDE STREET AT APPROXIMATELY 15 MILES PER HOUR. I WAS ACCELERATING FROM A STOP SIGN, WHEN THE TRANSMISSION APPEARED TO SLIP INTO NEUTRAL. I LOOKED AND IT WAS STILL IN DRIVE, I TRIED DOWNSHIFTI... Read more

Incident date: Feb 27, 2018

Incident date: Dec 22, 2017

"TAKATA RECALL" WHILE DRIVING MY VAN I LOST TO GO TO THE BANK, WHEN I WENT TO PUT MY FOOT ON THE GAS PEDAL IT WOULD NOT GO. THERE WAS NO MOVEMENT. IT MADE THIS FUNNY SOUND UNDER THE HOOD. I HAD NO WARNING, IT SHIFTED GEARS, MY HUSBAND EVEN PLUGGED IN THE CODE READER AND NOTHING CAME UP. AS WE AR... Read more

Incident date: Nov 14, 2017

TL* THE CONTACT OWNS A 2007 FORD FREESTAR. WHILE DRIVING APPROXIMATELY 25 MPH, WHILE THE ACCELERATOR PEDAL WAS DEPRESSED, THE CONTACT HEARD A RATTLING NOISE UNDER THE HOOD. THE CONTACT STATED THAT THE RATTLING NOISE SEIZED ONCE THE SPEED WAS REDUCED. THERE WERE NO WARNING INDICATORS ILLUMINATED. THE... Read more

Incident date: Apr 1, 2017

NOISE FROM THE TRANSMISSION. CAR WILL SURGE JUMP WHILE IN GEAR.MY CAR ONLY HAS 48000 MILES

Incident date: Jan 2, 2010

TL* THE CONTACT OWNS A 2007 FORD FREESTAR. THE CONTACT STATED THAT THE REAR QUARTER PANELS ON THE VEHICLE WERE RUSTED AND CORRODED. THE CAUSE OF THE FAILURE WAS NOT DIAGNOSED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE CONTACT WAS INFORMED THAT THE VEHICLE WAS NO... Read more

Incident date: Jan 15, 2001

HAD ACCIDENT AND SEATBELT BROKE AND FRONT AIR BAGS DID NOT EMPLOY ON ICY ROAD

Crash

Incident date: Jan 15, 2001

HAD ACCIDENT AND SEATBELT BROKE AND FRONT AIR BAGS DID NOT EMPLOY ON ICY ROAD

Crash

Incident date: Jul 19, 2016

TL* THE CONTACT OWNS A 2007 FORD FREESTAR. THE CONTACT STATED THAT THE WHEELS SEIZED WHILE DRIVING, WHICH RESULTED IN A LOSS OF CONTROL. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE SUBFRAME WAS SEVERELY CORRODED AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE... Read more

Incident date: Apr 8, 2016

TL* THE CONTACT OWNS A 2007 FORD FREESTAR. WHILE DEPRESSING THE ACCELERATOR PEDAL AT ANY SPEED, THE VEHICLE DID NOT RESPOND AND A WARNING LIGHT ILLUMINATED. THE FAILURE RECURRED NUMEROUS TIMES. THE VEHICLE WAS TAKEN TO A MECHANIC WHO DIAGNOSED THAT THE TRANSMISSION NEEDED TO BE REPLACED. THE VEHICLE... Read more

Incident date: May 16, 2016

TL* THE CONTACT OWNS A 2007 FORD FREESTAR. WHILE DRIVING APPROXIMATELY 30 MPH, THE ACCELERATOR PEDAL WAS DEPRESSED, BUT THE VEHICLE FAILED TO ACCELERATE. THE VEHICLE WAS TOWED TO A DEALER WHERE IT WAS DIAGNOSED THAT THE TORQUE CONVERTER FAILED AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED.... Read more

Incident date: Jan 15, 2016

TRANSMISSION JUST STOPPED WORKING WITH ROUGHLY 77,835 MILES, IN A STATIONARY MODE PARKED. FORD TRANSMISSION THEY PUT IN HAD A BETTER WARRANTY THAN ON THE NEW CAR.

Incident date: Nov 28, 2015

WHEN I TOUCHED THE TRANSMISSION GEAR SHIFT ONE MORNING, THE CAR BEGAN ROLLING DOWN MY DRIVEWAY & ROLLED INTO THE STREET. I HAD A HARD TIME STOPPING THE VEHICLE BECAUSE THE ENGINE WAS NOT YET RUNNING & THE POWER BRAKES WERE NOT ON. THE GEAR SHIFT LEVER WOULD NOT HOLD IN PARK OR ANY OF THE OTHER GEARS... Read more

Incident date: Aug 10, 2015

TL* THE CONTACT OWNS A 2007 FORD FREESTAR. THE CONTACT STATED THAT WHILE DRIVING AT APPROXIMATELY 55 MPH, THE VEHICLE STALLED. THE VEHICLE WAS UNABLE TO RESTART. THE VEHICLE WAS TOWED TO A DEALER WHERE IT WAS UNKNOWN WHAT NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOT NOTI... Read more

Incident date: Jan 8, 2014

DRIVEN CAR STARTED TO SOUND LIKE BROKEN AXLE,TOOK TO FORD DEALER GEORGE WALL SHREWSBURY,N.J. IT COST A $ 150.00 THEY HELD CAR FOR 2 DAYS AND TOLD US THAT THERE WAS NOTHING WRONG WITH THE CAR. NOISE KEPT GETTING WORST FREND FOR CHRYSLER LISTENED TO IT AND DROVE IT HE SAID IT WAS TRANSMISSION... Read more

Incident date: Feb 4, 2015

TL* THE CONTACT OWNS A 2007 FORD FREESTAR. WHEN THE CONTACT ACTIVATED THE VENT CONTROL FOR THE AIR CONDITIONER, THERE WAS A PROGRESSIVE FAILURE AND THE VEHICLE SURGED FORWARD. THE CONTACT HAD TO ENSURE THAT THE BRAKE PEDAL WAS APPLIED. THE CONTACT ALSO MENTIONED THAT THE VEHICLE IDLED VERY POORLY WH... Read more

Incident date: Mar 3, 2015

REPORTED THIS INCIDENT AS IF HE LIVED IN THE US, IN FACT THIS STEP IN VANCOUVER CANADA SERCA THE BORDER WITH UNITED STATES, CAN NOT FIND WHO RECEIVES MY COMPLAINT IN CANADA, CALL TRANSPORT CANADA TRABJO IN HOURS AND NOBODY ANSWERS. NOT COMMIT ANY CRIME BUT IF I COMPLAIN I'M VERY ANGRY ESTUBO ENDANG... Read more

Incident date: Jan 9, 2015

WAS DRIVING AND PULLED INTO A SHOPPING CENTER, WHEN ALL OF THE SUDDEN, THE VAN WAS NO LONGER RESPONSIVE TO THE GAS PEDAL. THE VAN COASTED TO A STOP, AND I HAD TO THEN PUSH THE CAR OUT OF MOVING TRAFFIC INTO A PARKING LOT. THE VAN ACTED AS IF IT WAS IN NEUTRAL, AND COULD BE PUSHED WHEN IT WAS IT R, N... Read more

Incident date: Jun 15, 2010

TL* THE CONTACT OWNS A 2007 FORD FREESTAR. THE CONTACT STATED THAT THE HEADLAMP COVERS WERE MADE OF PLASTIC, WHICH CAUSED THE LIGHTS TO BECOME VERY DIM WHEN ACTIVATED. AFTER CLEANING THE HEADLAMP COVERS, THERE WAS A YELLOWISH TINT ON THEM THAT BECAME PERMANENT. THE VEHICLE WAS NOT DIAGNOSED OR REPAI... Read more

Incident date: Jun 2, 2014

STEERING KNUCKLE-WHEN DRIVING GOING TO MAKE TURNS EITHER WAY THE STEERING GETS HARD,ACTS LIKE THERE NO POWER STEERING.WAS TOLD TO SPRAY WITH WD40,DID THAT MAKES IT EASER BUT YOU HAVE TO DO IT ONCE A WEEK. *TR

Incident date: Apr 2, 2014

I WAS AT A COMPLETE STOP AT ELKHORN/WATT. I WAS HIT BY THE BACK WITH A FORD FREESTAR VAN, 1 ADULT DRIVING WITH 2 KIDS IN THE BACK. I GOT OUT OF MY CAR WALKED HALF TO THE BACK AND TOLD HIM TO PULL OVER AT MCDONALD'S. WE WAVED AND SHAKE HIS HEAD. I WOULD ASSUME HE WAS GOING TO PULL OVER. GREEN LIGHT ... Read more

Crash

Incident date: Nov 7, 2013

WITHOUT ANY WARNING THE VAN WILL JUST LOSE POWER DURING TRAVEL. THIS HAPPENS EVERY FEW DAYS. MECHANICS DON'T KNOW WHY. *TR

Incident date: Nov 1, 2013

INTERMITTENTLY LOCKS OUT THE IGNITION CAUSED BY THE FACTORY INSTALLED ANTI-THEFT SYSTEM. NOT EVER SURE WHEN THE CAR MIGHT START. THIS VAN IS A NIGHTMARE. *TR

Incident date: Aug 15, 2012

WATER LEAKS DOWN THE HOOD THRU THE COWL. VANS PCM HAD TO BE REPLACED. THERE IS A TSB ON THIS. POOR DESIGN OF HOOD ALLOWS WATER TO LEAK INTO COWL AND INTO THE PCM. HAD PCM REPLACED AT $500 PLUS. THIS VAN IS A NIGHTMARE. *TR

Incident date: Aug 15, 2012

Incident date: Mar 23, 2012

TRAVELING ON THE PA INTERSTATE VAN LOST ALL POWER. TOWED NEED COMPLETE TRANSMISSION REBUILD DUE TO FAILURE OF TORQUE CONVERTER. WE WERE LUCKY WE WERE NOT HURT. THERE WAS NO WARNING AT ALL THAT THERE WAS A ISSUE. VAN IS A NIGHTMARE. *TR

Incident date: Sep 19, 2012

PULLED IN TO DRIVEWAY TO PICK UP A PASSENGER, STOPPED AND PUT IT IN REVERSE AND BANG, THE MOTOR DIED. RESTARTED AND SAME THING. GOT IT TO GO FORWARD BUT SAME PROBLEM, STARTS FINE AND RUNS UNTIL YOU PUT IT IN GEAR, AND IT DIES. *JB

Incident date: Jul 14, 2013

TL* THE CONTACT OWNS A 2007 FORD FREESTAR. THE CONTACT STATED THAT HE BEGAN TO DRIVE IN REVERSE AND HEARD A LOUD BANGING SOUND. THE CONTACT STATED THAT HE PUT THE VEHICLE IN PARK AND EXIT THE VEHICLE; HOWEVER, IT BEGAN TO ROLL BACKWARDS. THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION .THE VEHICL... Read more

Incident date: Jul 14, 2013

Incident date: Jun 23, 2013

TRANSMISSION FAILED WITH NO SIGNS. I AM PREGNANT AND HAD MY 3 OTHER CHILDREN WITH ME. CHECKED ONLINE AND FOUND OUT THAT FORD IS USING A FAULTY TORQUE CONVERTER/TRANSMISSION. *TR

Incident date: Apr 23, 2013

WHILE DRIVING ON A FOUR LANE IN CHARLESTON SC MY VAN STARTED JERKING AND I LOST ALL POWER AND FELT LIKE I WAS GOING TO HAVE A HEART ATTACK ! IT DID COAST ENOUGH TO GET TO THE SIDE OF THE ROAD. AFTER IT SAT FOR SEVERAL MINUTES IT STARTED UP FINE. BUT LET ME TELL YOU I ONLY LIVE 5 MILES FROM THE FIRST... Read more

Incident date: Mar 26, 2013

TL* THE CONTACT OWNS A 2007 FORD FREESTAR. THE CONTACT WAS DRIVING APPROXIMATELY 25 MPH WHEN THE TRANSMISSION FAILED WITHOUT WARNING. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC FOR DIAGNOSIS WHERE THE CONTACT WAS ADVISED THAT THE POWER TRAIN REQUIRED REPLACEMENT. THE VEHICLE WAS IN THE PROCESS... Read more

Incident date: Mar 30, 2013

DRIVING OUT OF TOWN ON THE HIGHWAY TRAVELING AT 55MPH AND MY VAN QUIT ACCELERATING AND QUICKLY LOST SPEED. PRESSED ON GAS PEDAL WITH NO RESULTS. WAS ABLE TO PULL SLIGHTLY OFF THE ROAD AND PUT MY CAR IN PARK, TURNED IT OFF AND TURNED VEHICLE BACK ON TO FIND IT WOULD NOT REVERSE DRIVE FORWARD IN ANY G... Read more

Incident date: Jan 14, 2013

TL* THE CONTACT OWNS A 2007 FORD FREESTAR. THE CONTACT STATED THAT WHILE DRIVING 15 MPH, THE VEHICLE HESITATED. THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION AND THEY STATED THAT WATER HAD ENTERED THE COMPUTER AND THE COMPUTER NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WA... Read more

Incident date: May 15, 2012

WHILE PARKING THE CAR, THE ENGINE/GAS SURGED TAKING ME SLIGHTLY FORWARD UNTIL I PUT ON THE BRAKE. THE FIRST TIME HAPPENED IN MAY, BUT IT CONTINUES TO HAPPEN ESPECIALLY WHEN I AM GOING SLOWLY (PARKING ETC) BOTH IN FORWARD AND REVERSE AND HAVE THE AIR CONDITIONING ON. *TR

Incident date: May 15, 2012

Incident date: Jun 15, 2011

TL* THE CONTACT OWNS A 2007 FORD FREESTAR. THE CONTACT STATED THAT THE VEHICLE ACCELERATED ABNORMALLY WHEN IN REVERSE AND WITH THE BRAKES DEPRESSED. THE VEHICLE WAS TAKEN TO THE DEALER WHO DIAGNOSED THAT THE VEHICLE WAS IN NEED OF MAINTENANCE AND NEEDED A TUNE UP PERFORMED. THE REPAIRS WERE PERFORM... Read more

Incident date: Jul 19, 2012

DRIVING AT HIGHWAY SPEEDS IN TRAFFIC WITH THREE CHILDREN IN THE CAR, WHEN THE TORQUE CONVERTER/TRANSMISSION FAILED WITH NO WARNING OR INDICATION OF PREVIOUS PROBLEM. VEHICLE WOULD NOT RESPOND TO ACCELERATOR. FORTUNATELY,WAS ABLE TO COAST OFF EXIT RAMP SAFELY. WOULD NOT GO FORWARD OR BACKWARD. 300 MI... Read more

Incident date: Jul 19, 2012

Incident date: Jul 21, 2012

VEHICLE LUNGES FORWARD AND TACHOMETER SHOWS MOMENTARY ENGINE RPMS UP TO 2500 CAUSING VEHICLE TO SURGE. USING THE BRAKE PEDAL TO CONTROL THE UNEXPECTED MOTION STALLS OUT THE ENGINE WHICH WHEN RESTARTED CAN ONLY DRIVE AT VERY REDUCED SPEED. FORD DEALERSHIP REPLACED THROTTLE BODY AND REPROGRAMMED SENSO... Read more

Incident date: Jul 21, 2012

Incident date: Dec 29, 2009

DRIVING ON FREEWAY AND SUDDENLY CAR WOULD NOT ACCELERATE! IT WAS RUSH HOUR AND I WAS TERRIFIED. MIRACULOUSLY, I WAS ABLE TO COAST TO THE SHOULDER WITHOUT MAJOR INCIDENT. AT THAT TIME, CAR WOULD NOT ENTER ANY GEARS. UPON ACCELERATION THE CAR WOULD JUST REV, BUT WOULD NOT MOVE, EVEN IN REVERSE. FORTUN... Read more

Incident date: Jun 8, 2012

TL* THE CONTACT OWNS A 2007 FORD FREESTAR. THE CONTACT STATED THAT THE VEHICLE WOULD UNEXPECTEDLY JERK FORWARD. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE AND CURRENT MILEAGES WERE 90,258. THE VIN WAS NOT AVAILABLE.

Showing 50 of 77 complaints.

Technical Service Bulletins, 2007 FORD FREESTAR

28 manufacturer communications from 8 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

Component	Bulletins
220000 SEATS	3
061000 ENGINE AND ENGINE COOLING:ENGINE	2
010000 STEERING	1
015200 STEERING:HYDRAULIC POWER ASSIST:HOSE, PIPING, AND CONNECTIONS	1
103100 POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)	1
350000 EQUIPMENT	1
356000 EQUIPMENT ADAPTIVE/MOBILITY	1
060000 ENGINE AND ENGINE COOLING	1

061110 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:BELTS AND ASSOCIATED PULLEYS

The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate

063110 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CRANKCASE (PCV)

063100 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL

063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM

062300 ENGINE AND ENGINE COOLING:COOLING SYSTEM:HOSES/LINES/PIPING/FITTINGS

062200 ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN

062100 ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY

062000 ENGINE AND ENGINE COOLING:COOLING SYSTEM

061320 ENGINE AND ENGINE COOLING:ENGINE:OTHER FUEL TYPES:TURBO/SUPERCHARGER

061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL

061120 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER

061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE

061000 ENGINE AND ENGINE COOLING:ENGINE

060000 ENGINE AND ENGINE COOLING

063130 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)

063140 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CATALYTIC CONVERTOR

063200 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE

060000 ENGINE (PWS)

222000 SEATS:MID/REAR ASSEMBLY

Safety recall 13S01 - Corrosion on sheet metal that supports 3rd row seat latch strikeers - requests for recall service action

220000 SEATS

For 2004-2007 Freestar or Monterey vehicles Safety Recall 13S01 has been issued for vehicles that are operated in high corrosion areas for an extended period, where the sheet metal that supports the folding 3rd row seat latch strikers could

220000 SEATS

Safety recall 13S01 - Corrosion on sheet metal that supports 3rd row seat latch strikeers - requests for recall service action

356000 EQUIPMENT ADAPTIVE/MOBILITY

FORD/MERCURY: SAFETY RECALL REGARDING SHEET METAL SUPPORT FOR FOLDING 3RD ROW SEAT LATCH STRIKERS CAN EXPERIENCE CORROSION AND WILL COMPROMISE MOUNTING POINT CAUSING SEAT TO MOVE. MODEL 2004-07 FREESTAR, MONTEREY. *PE

350000 EQUIPMENT

220000 SEATS

103100 POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)

DAMAGED SPARK PLUG ELECTRODE/MIL DTC P030X, ROUGH IDLE, ENGINE KNOCK/PING ON ACCELERATION. *NJ

061000 ENGINE AND ENGINE COOLING:ENGINE

ADVANCED TRACTION CONTROL SYSTEM - SHORT DURATION ACTIVATION. *KB

015200 STEERING:HYDRAULIC POWER ASSIST:HOSE, PIPING, AND CONNECTIONS

POWER STEERING HOSE LEAK NEAR COOLER EXTREME COLD CLIMATE AREAS ONLY -4 DEGREES AND COOLER. *KB

010000 STEERING

ADVANCED TRACTION CONTROL SYSTEM - DURATION ACTIVATION. *KB

NHTSA Safety Investigations, FORD FREESTAR

Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.

EQ, Closed , Model Year: 2004

Stabilus Rear Liftgate Struts Failing

Please see the attached closing resume summary.It has been attached to this document as a PDF.

EA, Closed , Model Year: 2004

Corrosion of Third-Row Seat Attachment

Ford is conducting a safety recall to repair the third-row seat's latch mechanisms in approximately 196,667 model year (MY) 2004 through 2007 Ford Freestar and Mercury Monterey vehicles (see NHTSA recall 13V-081 for more details).The recall covers vehicles originally sold, or currently registered, i... n the salt belt states or high corrosion areas of the United States: Connecticut, Delaware, the District of Columbia, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, and Wisconsin.Approximately 100,000 remaining MY 2004-2007 Freestar and Monterey vehicles--those vehicles that were not originally sold, or are not currently registered, in salt belt states--are not included in the recall action. Although these vehicles are the same as the ones described above, they experience significantly lower failure rates because of reduced road salt exposure.ODI is currently aware of only one complaint on vehicle outside of the recall scope.ODI will monitor complaints and take further action if warranted by the circumstances.For owners of vehicles that are outside of the recall scope but exhibit the defect condition, owners (and affected Ford dealers) can contact Ford to request the recall repair.This Engineering Analysis is closed.See attached report and associated recall file for additional information.The ODI reports cited above can be reviewed online at http://www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification numbers: 10399896, 10410491, 10420028, 10424850, 10433928, 10436592, 10438529, 10440616, 10441489, 10441641, 10442809, 10446564, 10450295, 10450559, 10450587, 10452933, 10453826, 10454977, 10455545, 10456985, 10457423, 10457910, 10458738, 10459042, 10460511, 10461074, 10462910, 10463126, 10463262, 10463366, 10463600, 10464243, 10467003, 10467680, 10468429, 10469188, 10469200, 10470216, 10470510, 10471280, 10471520, 10471813, 10471978, 10472514, 10473087, 10473159, 10477025, 10477387, 10477954, 10478449, 10479247, 10479758, 10480611, 10480665, 10481054, 10481412, 10482213, 10482236, 10482613, 10482620, 10487872, 10489445, 10490515, 10490641, 10490663, 10490744, 10491495, 10492220, 10493470, 10493572, 10496348, 10497631, 10497976, 10498310, 10498433, 10499681, 10499861, 10500495.Read more

PE, Closed , Model Year: 2004

Corrosion of Third-Row Seat Attachment

ODI has received 18 complaints on the subject vehicles from the salt belt states that allege severe corrosion at the rear wheel wells.Additionally, ODI identified 4 similar reports from Ford's response to the investigation.Ford submitted a total of 10 reports to ODI (6 of 10 Ford reports are duplica... Read more

PE, Closed , Model Year: 2004

Service Jack Failure

The subject vehicles (SV) are all automatic transmission, front wheel drive vehicles with hand actuated mechanical park brakes. The investigation focused on allegations that the service jack failed and caused the vehicles to fall. The subject scissors-type jack appears to fail at the slotted hinge j... oints where the jack screw is located (bends at mid-point). The failures occur while the jack is in use, and vehicle movement (forward or backward) is typically reported coincident with the failure. Ford reported that most MY 2003 Windstar and all MY 2006-2007 Freestar/Monterey also use the subject jack, an additional 223,246 vehicles.NHTSA has received six consumer complaints (VOQs) involving three injury incidents and a fatality.Ford reported 26 complaints for the SVs involving an additional 4 injuries. In the fatal incident, the van fell on a person working on the engine under the otherwise unsupported vehicle; ODI was unable to determine whether the vehicle was adequately chocked or the park brake was properly set. Reported injuries include a broken arm, head and hand injuries, arm and rib bruises, and muscle strains. NHTSA has received just one new report since opening this investigation. The complaint trend in ODI and Ford data is flat if not declining.Ford provides instructions and warnings in the owner's manual, on a placard placed with the jack, and on the jack itself. These instruct consumers to put the vehicle gear selector in Park, properly set the parking brake, chock the opposite wheel, use the jack only for changing a tire, loosen the lug nuts prior to jacking, and to not get under a vehicle supported by the jack only (NHTSA also recommends that jacks only be used for tire changing).In the VOQs, roughly half the consumers were using the jack for something other than tire changing, half had not chocked a wheel, and half had not properly set the parking brake. ODI notes that since the front wheels are drive wheels (with an open center differential) the Park gear cannot provide vehicle stability (longitudinally) when a front wheel is raised. All NHTSA complaints and most of the complaints to Ford involved failures while a front wheel was raised.In response to ODI's inquiry, Ford conducted testing on a 2004 Freestar. Ford's tests showed that when a front tire was raised the service jack held without failing under various scenarios except when a rocking force was applied and the parking brake was not properly set. Based on its testing and its analysis of field data, Ford concluded that the type of jack failure evidenced in this investigation (bending at mid-point) was likely caused by vehicle movement due to an improperly secured vehicle, or other misuse of the jack. Ford notes that rates in this investigation were similar to those in another investigation (EA91-049) which ODI closed. ODI also analyzed jack data for MY 2003 and newer vehicles to compare to the SV population. To assist with this analysis, ODI requested data from the jack manufacturer (actually its successor company) who provided limited data but did identify other models using the same design jack. ODI was unable to identify a significant difference in the incidence of jack failures (including those involving bending failures) between the SVs, other vehicles which used the same jack, or other vehicles where the jack type was unknown or different.A safety-related defect has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, investigation PE11-033 is closed. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist and ODI reservesRead more

PE, Closed , Model Year: 2004

Engine Stalling

The subject vehicles suffered from a design issue whereby water could run down onto the cowling under the hood and located in the area of the windshield wipers and then drip onto a computer module, the Powertrain Control Module (PCM), which could be manifested in a variety of symptoms depending on w... Read more

EA, Closed , Model Year: 2004

Transmission Torque Converter Failure

On January 4, 2012 Ford Motor Company submitted a Defect Information Report (NHTSA Recall No. 12V-006) to NHTSA regarding a defect in the performance of the transmission torque converter for approximately 205,896 Ford Freestar and Mercury Monterey vehicles.The supplier of the torque converter manufa... ctured converters containing a pump shaft spline that did not consistently meet the specified heat treatment requirements.In normal use, the spline may wear excessively and eventually fails without warning.If a torque converter malfunctions due to a sheared pump drive spline, the vehicle will abruptly lose motive power.This problem affected model year 2004 and 2005 Freestar and Monterey minivans.During the investigation NHTSA identified 532 complaints alleging incidents of vehicle stall while driving due to torque converter failure.These failures were sudden and without any prior warning.Of the 490 complaints that reported the speed at the time of the failure:218 (44%) occurred at or above 55 mph; and 344 (70%) occurred at or above 40 mph.Of the 382 complaints that reported the position of the vehicle relative to traffic after it came to a stop following the loss of motive power: 122 (32%) alleged that the vehicle came to a stop in the flow of traffic and remained in the flow of traffic until pushed or towed out of the way; 225 (59%) reported that the vehicle was maneuvered to the side of the roadway and remained there until towed; and 35 (9%) reported that they were able to maneuver to a location away from the flow of traffic, such as a parking lot.Two crashes were allegedly caused by torque converter failure, including an incident in which a Freestar suddenly lost power in 65 mph traffic in an area where there was no shoulder available.As a result, the Freestar stopped in a travel lane and when trailing traffic maneuvered to avoid the stalled vehicle, a four vehicle collision occurred.In these types of circumstances NHTSA believes the defect presents an unreasonable risk to motor vehicle safety and so advised Ford.In its Defect Information Report, Ford refers to its response to NHTSA's Preliminary Evaluation information request, which stated that a vehicle that loses motive power due to torque converter malfunction remains readily controllable; the vehicle will coast during which it can be safely maneuvered and stopped because the engine continues to run.Because the engine continues to run, steering and braking are unaffected, and the vehicle's electrical system and directional signals remain functional.In view of the foregoing, NHTSA does not agree with this statement.This investigation is closed based on Ford's recall.Read more

PE, Closed , Model Year: 2004

TORQUE CONVERTER OUTPUT SHAFT FAILURE

ODI HAS RECEIVED 227 OWNER COMPLAINTS ALLEGING A SUDDEN AND UNEXPECTED LOSS OF MOTIVE POWER DUE TO AN INTERNAL TRANSMISSION FAILURE IN THE SUBJECT VEHICLES.OF THOSE COMPLAINTS, 124 CAN BE ATTRIBUTED TO THE TORQUE CONVERTER OUTPUT SHAFT SPLINES STRIPPING CAUSING A SUDDEN LOSS OF POWER TO THE DRIVETRA... Read more

DP, Closed , Model Year: 2004

Engine stalling

On May 6, 2009, NHTSA received a request for a hearing through Title 49 of the United States Code, Chapter 301, Motor Vehicle Safety, Part 557. the request was in reference to vehicle owner complaint, 10266067, filed with NHTSA on April 20, 2009, which described a problem with engine stall in a mode... Read more

FORD FREESTAR - All Years Overview

Complete safety history for the FORD FREESTAR across all model years (2004, 2007).

14 Total Recalls

3,223 Total Complaints

8 Investigations

44 Reported Crashes

26 Reported Fires

1 Reported Deaths

FORD FREESTAR - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year	Recalls	Complaints
2007 (current)	2	77
2006	3	453	View
2005	4	1,093	View
2004	5	1,600	View

Other FORD Models

Model	Recalls	Complaints
MUSTANG	1,104	11,600	View
RANGER	928	10,371	View
F-350 SD	776	2,363	View
F-450 SD	692	624	View
F-150	692	46,142	View
F-250 SD	638	3,635	View
EXPLORER	624	42,549	View
F-550 SD	578	603	View

Vehicle Safety

Consumer Safety

Infrastructure

Public Health

2007 FORD FREESTAR

Complaint Statistics

Top Reported Components

Technical Service Bulletins, 2007 FORD FREESTAR

Most Affected Components

NHTSA Safety Investigations, FORD FREESTAR

FORD FREESTAR - All Years Overview

FORD FREESTAR - Year by Year

Other FORD Models