2006 FORD FREESTAR

3 recalls, 453 complaints - 35 TSBs

SEATS

Defect Description

Ford is recalling certain model year 2004-2007 Freestar and Mercury Monterey vehicles manufactured from March 24, 2003, through November 7, 2006, equipped with a third row seat and originally sold in, or currently registered in, Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massac... Read more

Consequence

In the event that the vehicle is crashed into from the rear, an unlatched seat may increase the risk of personal injury.

Remedy

Ford will notify owners, and dealers will install new third row seat latch striker mounting brackets, free of charge. The recall began on March 28, 2013. Owners may contact Ford Motor Company Customer Relationship Center at 1-866-436-7332.

196,667 vehicles affected

Manufacturer: Ford Motor Company

FUEL SYSTEM, GASOLINE

Defect Description

CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE... Read more

Consequence

FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

Remedy

UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.

58,640 vehicles affected

Manufacturer: UFI FILTERS USA

STRUCTURE:BODY:HATCHBACK/LIFTGATE

Defect Description

ON CERTAIN VANS EQUIPPED WITH THE POWER LIFTGATE OPTION, THE POWER LIFTGATE MOTOR AUTOMATICALLY DISENGAGES AFTER THE LIFTGATE IS POWERED OPEN.

Consequence

IN THE EVENT OF A LIFTGATE STRUT MALFUNCTION, THE LIFTGATE CAN FALL FREELY WITH NO PRIOR WARNING. ANYONE STANDING BENEATH THE LIFTGATE MAY BE INJURED IF THE LIFTGATE FALLS.

Remedy

DEALERS WILL REPROGRAM THE POWER LIFTGATE MODULE TO REDUCE THE LIKELIHOOD THAT THE LIFTGATE COULD FALL FREE OF CHARGE. THE RECALL BEGAN ON MARCH 15, 2006. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

12,728 vehicles affected

Manufacturer: FORD MOTOR COMPANY

Complaint Statistics

453 total complaints 5 crashes 4 fires 1 injuries

Top Reported Components

Component	Complaints
POWER TRAIN	206
ELECTRICAL SYSTEM	38
POWER TRAIN:AUTOMATIC TRANSMISSION	38
ENGINE	34
VEHICLE SPEED CONTROL	17
POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER	12
UNKNOWN OR OTHER	12
SEATS	11
SERVICE BRAKES	8
FUEL/PROPULSION SYSTEM	8

Incident date: Mar 6, 2026

Was driving 35mph speed limit in my town of Nashville NC, lost acceleration with cars clearly behind me, car stalled was enough speed to turn into a parking area and car will not re start due to high voltage battery going out on me while driving.car has 29,504 miles this battery should be replaced u... Read more

Incident date: Mar 6, 2026

Incident date: Feb 26, 2025

Engine failed at 10,000 miles while driving down the road. No warnings, engine shut off while driving. I pulled over and contacted OnStar. They got me a tow truck to bring the truck back to the dealer the next day. I was told that I needed a new engine and they don’t know when they’re gonna get ... Read more

Incident date: Feb 26, 2025

I was driving approximately 60 mph on a local highway when my the check engine light came on. The dashboard then started flashing warning messages for multiple error messages stating that many features were failing such as power steering, acceleration, brakes, lane assist, stability assist, and more... Read more

Incident date: Feb 18, 2022

The contact owns a 2016 Honda Pilot. The contact stated while driving 5 MPH from a complete stop, the vehicle stalled temporarily. The contact stated that the failure recurred several times while driving. A message advising that the vehicle needed oil was displayed. The contact started to pull over ... Read more

Incident date: Feb 8, 2024

The engine makes a very loud ticking and whirring sound, there are also quite a few electrical components that will not communicate with the PCM causing errors on the vehicle code such as a switch component failure U2002-96 Battery voltage circuit below and above threshold U3003-16 and U3003-17, ele... Read more

Incident date: Feb 8, 2024

Incident date: Aug 16, 2023

The contact owns a 2012 Ford F-150. The contact stated that after starting the engine, a rattling noise was present coming from the engine compartment and the vehicle would not properly accelerate. The vehicle was taken to the local mechanic who diagnosed that the engine cam phasers and engine timin... Read more

Incident date: Jan 15, 2023

Cust gasoline is spilling out of the rear part of the unit. The following complaint, was escalated to AUDi USA related to recall of the suction pump, campaign number 16V647000. My vehicle was replaced or completed the recall on 2017, as requested, approximately 1 years or less of the purchase. Now ... Read more

Incident date: Sep 27, 2022

Was driving on populated road when all of a sudden car when in to neutral and almost rear-ended if not for quick thinking. Had to have it towed and now don't have any money to fix it so I lost my job cause could not get to work please have this problem recalled like the earlier years..

Incident date: Aug 17, 2022

The contact owns a 2006 Ford Freestar. The contact stated that while his wife was driving on the freeway, the RPM’s increased however, the vehicle failed to accelerate. The contact’s wife was able to pull over. The vehicle was towed to the residence. The dealer was notified of the failure and in... Read more

Incident date: Oct 1, 2021

During rush hour I was pulling out of a Walgreens parking lot to take a left hand turn. As soon as I gave it gas it went forward about 7 feet and then it seemed as though my van went into neutral on its own. I looked on the dash and saw it was still in drive. I was stuck in the middle of traffic... Read more

Incident date: Aug 8, 2021

Driving down the road vehicle experiences total loss of acceleration it’s like it’s in neutral in every won’t go forward or backwards towed home looked up problem seems that it’s the same as recall for 04-05 models torch converter had I been on highway in St. Louis mo could have been killed ... Read more

Incident date: Dec 15, 2019

WHILE DRIVING MY VAN, IT JUST STOPPED RIGHT IN THE ROAD. WOULDNT DO ANYTHING. WOULDNT GO IN GEAR OR MOVE. HAD TO TOW IT TO A SHOP. TURNS OUT THE TRANSMISSION WAS SHOT. NEEDED TO REBUILD IT. VERY COSTLY. 3200. NOT HAPPY.

Incident date: Jun 1, 2020

MY THIRD ROW SEAT LATCH RUSTED OFF AND COMPLETELY FELL OUT WHILE DRIVING. I HAD A BIG HOLE RIGHT BY THE DRIVER SIDE BACK TIRE. I HAD TO SCREWW A PIECE OF METEL OVER THE HOLE CAUSE WATER WOULD SPLASH IN. I CANNOT USE MY THIRD SEAT ANY LONGER.

Incident date: Apr 3, 2020

3RD ROW SEAT LATCH STRIKER CORROSION DOES NOT HOLD UP 3RD ROW SEAT

Incident date: Mar 1, 2019

TL* THE CONTACT OWNS A 2006 FORD FREESTAR. THE CONTACT STATED THAT THE THIRD-ROW SEAT LATCHED WHEEL WELL CORRODED. THE CONTACT STATED THAT THERE WAS RAIN WATER ENTERING THE VEHICLE THROUGH THE REAR WHEEL WELL BY THE PASSENGER'S SIDE ROLLER OF THE SLIDING DOOR. THE VEHICLE WAS NOT TAKEN TO A DEALER N... Read more

Incident date: Nov 28, 2020

I GOT INTO MY VAN AND STARTED IT , PUT IT INTO REVERSE TO BACK OUT OF MY DRIVEWAY. MY VEHICLE WOULD NOT MOVE IN REVERSE. I PLACED IT IN DRIVE AND STILL NO MOVEMENT . THE VEHICLE WON'T MOVE ON ITS OWN AT ALL. THERE WAS NO PROBLEMS LEADING UP TO THIS INCIDENT.

Incident date: Oct 16, 2020

I PURCHASED A 2006 FORD FREESTAR VAN ON 10-13-2020 AND 10-16-2020 CAR LIGHTS STARTED BLINKING ON AND OFF IN AN OUTSIDE THE VAN. STARTED TO DRIVE HOME THE VAN STARTED JERKING BAD AND SMOKING. CUT OFF IN THE MIDDLE OF THE ROAD WHILE MY CHILDREN AN PREGNANT DAUGHTER IN LAW WERE IN THE VAN. THE AXLE BRO... Read more

Incident date: Oct 16, 2020

Incident date: Jul 24, 2020

THE 3RD ROW SEAT LATCH PANEL IS ROTTED OUT ON MY FREESTAR, THANK GOD MY GRANDKIDD WEREN'T IN THE SEAT WHEN IT BROKE AWAY FROM BODY.

Incident date: Jun 24, 2020

MY 2006 FORD FREE STAR, LOST IT GEARS IN THE MIDDLE OF DRIVING ON A BUSY HWY. I WAS REVERSING OUT OF A DRIVE WAY ON TO THE HWY AND WENT TO GO INTO D AND IT WOULD NOT MOVE IT WOULD ONLY GO INTO FIRST GEAR. I THINK THIS A MAJOR SAFETY ISSUE AND FORD SHOULD BE HELD ACCOUNTABLE FOR IT POOR DESIGN. ME AN... Read more

Incident date: Jun 24, 2020

Incident date: Feb 3, 2020

TORQUE CONVERTER IS STRIPPED AND FAILING CAUSING NO POWER TO THE DRIVE WHEELS

Incident date: Jul 23, 2019

MY MOM WAS DRIVING OUR 2006 FORD FREESTAR LIMITED, IT ONLY HAS 85,000 MILES AND THE TRANSMISSION BLEW ON US. WHEN IT HAPPENED WE WERE DRIVING UP A HILL AT NIGHT . WE CALLED THE POLICE AND AN OFFICER CAME TO JUST TO MAKE SURE WE DIDN'T GET HIT. THE FLASHERS WERE ON THE WHOLE TIME, BUT APPARENTLY PEO... Read more

Incident date: Jan 12, 2020

TL * THE CONTACT OWNS A 2006 FORD FREESTAR. WHILE DRIVING APPROXIMATELY, 45-60 MPH THE THIRD ROW STOW-ABLE SEAT FRACTURED AND LEANED FORWARD. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO STATED THAT THE SEAT WAS COMPLETELY RUSTED. THE VEHICLE WAS TAKEN TO GREENWOOD FORD LINCOLN 3075 SCOTT... Read more

Incident date: Oct 3, 2019

TL* THE CONTACT OWNS A 2006 FORD FREESTAR. THE CONTACT STATED THAT THERE WAS RUST ON THE WHEEL WHEEL, MOUNTING BRACKETS, AND LATCHES. THERE WERE NO WARNING INDICATORS ILLUMINATED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE DEALER AND MANUFACTURER WERE NOT CONTACTED. THE FAILURE MILEAGE WAS 95,98... Read more

Incident date: Jun 14, 2019

I HAVE REPLACED MY WINDSHIELD WIPER MOTOR 3 TIMES AND THEY MAY WORK ONE OR TWICE THEN STOP WORKING

Incident date: May 14, 2019

TL* THE CONTACT OWNS A 2006 FORD FREESTAR. WHEN THE VEHICLE WAS STARTED AND PLACED IN REVERSE, THE RPMS INCREASED. THE FAILURE HAD BEEN OCCURRING FOR APPROXIMATELY FIVE YEARS. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE DEALER AND MANUFACTURER WERE NOTIFIED OF THE FAILURE BUT SAID THEY WERE NO LO... Read more

Incident date: Apr 19, 2019

DRIVING HOME FROM STORE AFTER GETTING DINNER WHICH IS ONLY 2.2 MILES AWAY, MADE IT 2 MILES BACK HOME. STOPED AT STOP SIGN STARTED TO ACCELERATE UP A SMALL INCLINE, ENGINE REVVED TO RED LINE. SO I COASTED TO SIDE OF ROAD, SHUT OFF VEHICLE, THEN STARTED IT TO TRY AND LET IT RESET, IT WOULD NOT GO AT... Read more

Incident date: Dec 14, 2017

WHILE DRIVING HOME ONE DARK NIGHT VEHICLE QUIT ENGINE REVVED LIKE IT WAS IN NEUTRAL. COASTED TO A SAFE AREA TO PULL OFF OF ROAD. VEHICLE WOULD NOT GO FORWARD OR REVERSE. WE WERE STRANDED IN THE DARK MILES FROM NEAREST RESIDENCE WAS FINALLY ABLE TO CONTACT MY SON .HE TOWED US HOME

Incident date: Dec 13, 2018

TL* THE CONTACT OWNS A 2006 FORD FREESTAR. THE CONTACT STATED THAT THE TORQUE CONVERTER FAILED AND THE VEHICLE WOULD DECELERATE AND STALL ON SEVERAL OCCASIONS. THERE WERE NO WARNING INDICATORS ILLUMINATED. THE VEHICLE WAS TOWED TO THE CONTACT'S HOME. THE DEALER WAS NOT CONTACTED. THE VEHICLE WAS NOT... Read more

Incident date: Dec 13, 2018

Incident date: Nov 30, 2018

I WAS DRIVING HOME AND TRANSMISSION WOULD NOT ENGAGE. I COASTED OUT OF THE HIGHWAY LANE. I HAD IT TOWED. I FOUND OUT ABOUT THE TORQUE CONVERTER PROBLEM LAST NIGHT THIS VAN WAS WELL TAKEN CARE OF AND NO ISSUES UNTIL NOW. IT ONLY HAS 80,000 MILES ON IT. I ALSO OWN A 2005 FREESTAR AND THE TORQUE CONVE... Read more

Incident date: Nov 19, 2018

ON HIGHWAY GOING 60MPH TRANSMISSION STOP WORKING MOTOR RUNNING FINE MILES NOT READABLE

Incident date: Oct 19, 2018

TL* THE CONTACT OWNS A 2006 FORD FREESTAR. WHILE IDLING AT A RED LIGHT AND ATTEMPTING TO MAKE A TURN, THE VEHICLE DID NOT ACCELERATE. THE CONTACT TURNED OFF THE VEHICLE AND IT WOULD NOT ENGAGE IN GEAR. THE VEHICLE WAS TOWED TO THE CONTACT'S RESIDENCE. THE VEHICLE WAS NOT TAKEN TO THE DEALER OR AN IN... Read more

Incident date: Jul 24, 2018

TL* THE CONTACT OWNS A 2006 FORD FREESTAR. WHILE DRIVING APPROXIMATELY 55 MPH, THE DRIVER SUDDENLY LOST CONTROL OF THE VEHICLE. AFTER COMING TO AN ABRUPT STOP AND INSPECTING THE VEHICLE, THE DRIVER DISCOVERED THAT THE REAR AXLE ASSEMBLY HAD FRACTURED DUE TO SEVERE RUST AND CORROSION. THE FAILURE WAS... Read more

Incident date: Oct 25, 2012

HAVE A 2006 FORD FREESTYLE THAT HAS THE WRENCH ICON COMING ON. WHEN THIS HAPPENS THE VEHICLE LOSES ACCELERATION AND I HAVE TO TURN IT OFF THEN TURN IT BACK ON TO GET THE LIGHT TO GO OFF. I HAVE CALLED PRATER FORD IN CALHOUN GA. WHEN THIS STARTED HAPPENING TO SEE IF BY CHANCE THERE WAS A RECALL ON ... Read more

Incident date: Dec 22, 2017

THE TORQUE CONVERTER WENT OUT JUST LIKE THE 2004 AND 2005 FREESTAR MODELS.

Incident date: May 24, 2018

LIFTGAIT WON'T OPEN REPLACED IT AND STILL WON'T OPEN

Incident date: May 24, 2018

LIFTGAIT WON'T OPEN REPLACED IT AND STILL WON'T OPEN

Incident date: May 20, 2018

TL* THE CONTACT OWNS A 2006 FORD FREESTAR. WHILE DRIVING 25 MPH, THE BRACKET THAT HELD THE REAR DRIVER'S SIDE SEAT IN PLACE FRACTURED. LARSON MOTOR GROUP IN NEBRASKA CITY, NEBRASKA WAS MADE AWARE OF THE FAILURE AND REPLACED THE BRACKET. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MIL... Read more

Incident date: May 16, 2018

TL* THE CONTACT OWNS A 2006 FORD FREESTAR. THE CONTACT STATED THAT THE VEHICLE EXPERIENCED A LOSS OF POWER WHILE DRIVING 35 MPH. THE FAILURE OCCURRED WITHOUT WARNING. UPON RESEARCHING THE FAILURE, THE CONTACT BELIEVED THAT THE TORQUE CONVERTER OUTPUT WAS DEFECTIVE BASED ON THE INFORMATION FROM NHTSA... Read more

Incident date: Mar 1, 2018

TL* THE CONTACT OWNS A 2006 FORD FREESTAR. WHILE DRIVING 10 MPH, THE TRANSMISSION INTERMITTENTLY FAILED TO SHIFT INTO GEAR. THE CONTACT STATED THAT THE TRANSMISSION STAYED IN GEAR TOO LONG AND THERE WAS A PAUSE WHENEVER THE GEAR FINALLY ENGAGED. THE DEALER WAS NOT CONTACTED. THE MANUFACTURER INFORME... Read more

Incident date: Jan 26, 2018

WHILE DRIVING 2006 FREESTAR AROUND A CORNER WITHOUT WARNING , IT COMPLETELY LOST ABILITY TO GO FORWARD OR BACKWARD OR IN ANY GEAR. WE WERE ON COUNTRY ROAD AND GRATEFUL NO OTHER CARS NEARBY, BUT IT WAS COLD AND WE ARE ELDERLY. WE JUST ROLLED TO A STOP TRYING TO GET OFF ROAD AS SAFELY AS POSSIBLE. ... Read more

Incident date: Jan 3, 2018

WAS DRIVING DOWN THE HIGHWAY AND THE VEHICLE COMPLETELY WOULDN'T ACCELERATE. IT WAS LIKE THE ENGINE WOULDN'T GO. HAD TO HAD IT TOWED WITH CHILDREN IN THE CAR AND I WAS TOLD IT MIGHT BE MY TRANSMISSION.

Incident date: Jan 3, 2018

JUST LIKE WITH THE 2004-2005 FORD FREESTAR RECALL IN THE YEAR 2012 (RECALL NUMBER 11S25), OUR 2006 FREESTAR SUDDENLY LOST POWER WITH NO WARNING WHILE WE WERE ACCELERATING WITH THE TRANSMISSION IN DRIVE. WE WERE LUCKY ENOUGH TO BE ON A SIDE STREET WITH NOT MUCH TRAFFIC AND HAVE ENOUGH SPEED TO SAFELY... Read more

Incident date: Oct 4, 2017

AS I WAS DRIVING MY CHILDREN TO THE BUS STOP ON DRY CITY STREET, I STARTED TO APPLY BRAKES AND THE PEDAL WENT DOWN QUICKLY TO THE FLOORBOARD. THE CAR WOULD NOT COME TO A FULL STOP IMMEDIATELY. IT SEEMED LIKE IT FELT LIKE I WAS DRIVING ON AN ICE SHEET, UNABLE TO COME TO A FULL STOP QUICKLY. I HAVE... Read more

Showing 50 of 453 complaints.

Technical Service Bulletins, 2006 FORD FREESTAR

35 manufacturer communications from 14 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

Component	Bulletins
061000 ENGINE AND ENGINE COOLING:ENGINE	3
220000 SEATS	3
151300 SEAT BELTS:FRONT:RETRACTOR	1
114000 ELECTRICAL SYSTEM:WIRING	1
140000 AIR BAGS	1
116000 ELECTRICAL SYSTEM:IGNITION	1
357100 EQUIPMENT:APPLIANCE:AIR CONDITIONER	1
190000 TIRES	1

062300 ENGINE AND ENGINE COOLING:COOLING SYSTEM:HOSES/LINES/PIPING/FITTINGS

The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate

061320 ENGINE AND ENGINE COOLING:ENGINE:OTHER FUEL TYPES:TURBO/SUPERCHARGER

061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL

061120 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER

061110 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:BELTS AND ASSOCIATED PULLEYS

061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE

061000 ENGINE AND ENGINE COOLING:ENGINE

060000 ENGINE AND ENGINE COOLING

062000 ENGINE AND ENGINE COOLING:COOLING SYSTEM

062100 ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY

062200 ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN

063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM

063100 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL

063110 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CRANKCASE (PCV)

063130 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)

063140 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CATALYTIC CONVERTOR

063200 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE

060000 ENGINE (PWS)

222000 SEATS:MID/REAR ASSEMBLY

Safety recall 13S01 - Corrosion on sheet metal that supports 3rd row seat latch strikeers - requests for recall service action

220000 SEATS

For 2004-2007 Freestar or Monterey vehicles Safety Recall 13S01 has been issued for vehicles that are operated in high corrosion areas for an extended period, where the sheet metal that supports the folding 3rd row seat latch strikers could

220000 SEATS

Safety recall 13S01 - Corrosion on sheet metal that supports 3rd row seat latch strikeers - requests for recall service action

356000 EQUIPMENT ADAPTIVE/MOBILITY

FORD/MERCURY: SAFETY RECALL REGARDING SHEET METAL SUPPORT FOR FOLDING 3RD ROW SEAT LATCH STRIKERS CAN EXPERIENCE CORROSION AND WILL COMPROMISE MOUNTING POINT CAUSING SEAT TO MOVE. MODEL 2004-07 FREESTAR, MONTEREY. *PE

350000 EQUIPMENT

220000 SEATS

061000 ENGINE AND ENGINE COOLING:ENGINE

CUSTOMER SATISFACTION PROGRAM 06B37. CRANK POSITION SENSOR CONNECTOR INSPECTION. THE CRANKSHAFT POSITION SENSOR HARNESS CONNECTOR MAY NOT HAVE BEEN FULLY SEATED IN THE CRANKSHAFT POSITION SENSOR. IF THE CRANKSHAFT POSITION SENSOR BECAME

190000 TIRES

LOW TIRE INDICATOR ON - TPMS SYSTEM SENSOR WAKE UP. *TT

357100 EQUIPMENT:APPLIANCE:AIR CONDITIONER

REAR CLIMATE CONTROL NOISES - SERVICE TIP. *TT

116000 ELECTRICAL SYSTEM:IGNITION

IGNITION DIAGNOSTICS. TO INCLUDE LINCOLN ZEPHYR 2006. *TT

140000 AIR BAGS

RESTRAINT CONTROL MODULE DIAGNOSTIC TROUBLE CODE B2296 - SERVICE TIP. *TT

151300 SEAT BELTS:FRONT:RETRACTOR

SAFETY BELT RETRACTION SPEED. *TT

114000 ELECTRICAL SYSTEM:WIRING

SERVICE WIRING HARNESS REPLACEMENT GUIDELINES - SERVICE TIPS. *TT

103100 POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)

DAMAGED SPARK PLUG ELECTRODE/MIL DTC P030X, ROUGH IDLE, ENGINE KNOCK/PING ON ACCELERATION. *NJ

061000 ENGINE AND ENGINE COOLING:ENGINE

ADVANCED TRACTION CONTROL SYSTEM - SHORT DURATION ACTIVATION. *KB

015200 STEERING:HYDRAULIC POWER ASSIST:HOSE, PIPING, AND CONNECTIONS

POWER STEERING HOSE LEAK NEAR COOLER EXTREME COLD CLIMATE AREAS ONLY -4 DEGREES AND COOLER. *KB

010000 STEERING

ADVANCED TRACTION CONTROL SYSTEM - DURATION ACTIVATION. *KB

NHTSA Safety Investigations, FORD FREESTAR

Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.

EQ, Closed , Model Year: 2004

Stabilus Rear Liftgate Struts Failing

Please see the attached closing resume summary.It has been attached to this document as a PDF.

EA, Closed , Model Year: 2004

Corrosion of Third-Row Seat Attachment

Ford is conducting a safety recall to repair the third-row seat's latch mechanisms in approximately 196,667 model year (MY) 2004 through 2007 Ford Freestar and Mercury Monterey vehicles (see NHTSA recall 13V-081 for more details).The recall covers vehicles originally sold, or currently registered, i... n the salt belt states or high corrosion areas of the United States: Connecticut, Delaware, the District of Columbia, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, and Wisconsin.Approximately 100,000 remaining MY 2004-2007 Freestar and Monterey vehicles--those vehicles that were not originally sold, or are not currently registered, in salt belt states--are not included in the recall action. Although these vehicles are the same as the ones described above, they experience significantly lower failure rates because of reduced road salt exposure.ODI is currently aware of only one complaint on vehicle outside of the recall scope.ODI will monitor complaints and take further action if warranted by the circumstances.For owners of vehicles that are outside of the recall scope but exhibit the defect condition, owners (and affected Ford dealers) can contact Ford to request the recall repair.This Engineering Analysis is closed.See attached report and associated recall file for additional information.The ODI reports cited above can be reviewed online at http://www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification numbers: 10399896, 10410491, 10420028, 10424850, 10433928, 10436592, 10438529, 10440616, 10441489, 10441641, 10442809, 10446564, 10450295, 10450559, 10450587, 10452933, 10453826, 10454977, 10455545, 10456985, 10457423, 10457910, 10458738, 10459042, 10460511, 10461074, 10462910, 10463126, 10463262, 10463366, 10463600, 10464243, 10467003, 10467680, 10468429, 10469188, 10469200, 10470216, 10470510, 10471280, 10471520, 10471813, 10471978, 10472514, 10473087, 10473159, 10477025, 10477387, 10477954, 10478449, 10479247, 10479758, 10480611, 10480665, 10481054, 10481412, 10482213, 10482236, 10482613, 10482620, 10487872, 10489445, 10490515, 10490641, 10490663, 10490744, 10491495, 10492220, 10493470, 10493572, 10496348, 10497631, 10497976, 10498310, 10498433, 10499681, 10499861, 10500495.Read more

PE, Closed , Model Year: 2004

Corrosion of Third-Row Seat Attachment

ODI has received 18 complaints on the subject vehicles from the salt belt states that allege severe corrosion at the rear wheel wells.Additionally, ODI identified 4 similar reports from Ford's response to the investigation.Ford submitted a total of 10 reports to ODI (6 of 10 Ford reports are duplica... Read more

PE, Closed , Model Year: 2004

Service Jack Failure

The subject vehicles (SV) are all automatic transmission, front wheel drive vehicles with hand actuated mechanical park brakes. The investigation focused on allegations that the service jack failed and caused the vehicles to fall. The subject scissors-type jack appears to fail at the slotted hinge j... oints where the jack screw is located (bends at mid-point). The failures occur while the jack is in use, and vehicle movement (forward or backward) is typically reported coincident with the failure. Ford reported that most MY 2003 Windstar and all MY 2006-2007 Freestar/Monterey also use the subject jack, an additional 223,246 vehicles.NHTSA has received six consumer complaints (VOQs) involving three injury incidents and a fatality.Ford reported 26 complaints for the SVs involving an additional 4 injuries. In the fatal incident, the van fell on a person working on the engine under the otherwise unsupported vehicle; ODI was unable to determine whether the vehicle was adequately chocked or the park brake was properly set. Reported injuries include a broken arm, head and hand injuries, arm and rib bruises, and muscle strains. NHTSA has received just one new report since opening this investigation. The complaint trend in ODI and Ford data is flat if not declining.Ford provides instructions and warnings in the owner's manual, on a placard placed with the jack, and on the jack itself. These instruct consumers to put the vehicle gear selector in Park, properly set the parking brake, chock the opposite wheel, use the jack only for changing a tire, loosen the lug nuts prior to jacking, and to not get under a vehicle supported by the jack only (NHTSA also recommends that jacks only be used for tire changing).In the VOQs, roughly half the consumers were using the jack for something other than tire changing, half had not chocked a wheel, and half had not properly set the parking brake. ODI notes that since the front wheels are drive wheels (with an open center differential) the Park gear cannot provide vehicle stability (longitudinally) when a front wheel is raised. All NHTSA complaints and most of the complaints to Ford involved failures while a front wheel was raised.In response to ODI's inquiry, Ford conducted testing on a 2004 Freestar. Ford's tests showed that when a front tire was raised the service jack held without failing under various scenarios except when a rocking force was applied and the parking brake was not properly set. Based on its testing and its analysis of field data, Ford concluded that the type of jack failure evidenced in this investigation (bending at mid-point) was likely caused by vehicle movement due to an improperly secured vehicle, or other misuse of the jack. Ford notes that rates in this investigation were similar to those in another investigation (EA91-049) which ODI closed. ODI also analyzed jack data for MY 2003 and newer vehicles to compare to the SV population. To assist with this analysis, ODI requested data from the jack manufacturer (actually its successor company) who provided limited data but did identify other models using the same design jack. ODI was unable to identify a significant difference in the incidence of jack failures (including those involving bending failures) between the SVs, other vehicles which used the same jack, or other vehicles where the jack type was unknown or different.A safety-related defect has not been identified at this time and further use of agency resources does not appear to be warranted.Accordingly, investigation PE11-033 is closed. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist and ODI reservesRead more

PE, Closed , Model Year: 2004

Engine Stalling

The subject vehicles suffered from a design issue whereby water could run down onto the cowling under the hood and located in the area of the windshield wipers and then drip onto a computer module, the Powertrain Control Module (PCM), which could be manifested in a variety of symptoms depending on w... Read more

EA, Closed , Model Year: 2004

Transmission Torque Converter Failure

On January 4, 2012 Ford Motor Company submitted a Defect Information Report (NHTSA Recall No. 12V-006) to NHTSA regarding a defect in the performance of the transmission torque converter for approximately 205,896 Ford Freestar and Mercury Monterey vehicles.The supplier of the torque converter manufa... ctured converters containing a pump shaft spline that did not consistently meet the specified heat treatment requirements.In normal use, the spline may wear excessively and eventually fails without warning.If a torque converter malfunctions due to a sheared pump drive spline, the vehicle will abruptly lose motive power.This problem affected model year 2004 and 2005 Freestar and Monterey minivans.During the investigation NHTSA identified 532 complaints alleging incidents of vehicle stall while driving due to torque converter failure.These failures were sudden and without any prior warning.Of the 490 complaints that reported the speed at the time of the failure:218 (44%) occurred at or above 55 mph; and 344 (70%) occurred at or above 40 mph.Of the 382 complaints that reported the position of the vehicle relative to traffic after it came to a stop following the loss of motive power: 122 (32%) alleged that the vehicle came to a stop in the flow of traffic and remained in the flow of traffic until pushed or towed out of the way; 225 (59%) reported that the vehicle was maneuvered to the side of the roadway and remained there until towed; and 35 (9%) reported that they were able to maneuver to a location away from the flow of traffic, such as a parking lot.Two crashes were allegedly caused by torque converter failure, including an incident in which a Freestar suddenly lost power in 65 mph traffic in an area where there was no shoulder available.As a result, the Freestar stopped in a travel lane and when trailing traffic maneuvered to avoid the stalled vehicle, a four vehicle collision occurred.In these types of circumstances NHTSA believes the defect presents an unreasonable risk to motor vehicle safety and so advised Ford.In its Defect Information Report, Ford refers to its response to NHTSA's Preliminary Evaluation information request, which stated that a vehicle that loses motive power due to torque converter malfunction remains readily controllable; the vehicle will coast during which it can be safely maneuvered and stopped because the engine continues to run.Because the engine continues to run, steering and braking are unaffected, and the vehicle's electrical system and directional signals remain functional.In view of the foregoing, NHTSA does not agree with this statement.This investigation is closed based on Ford's recall.Read more

PE, Closed , Model Year: 2004

TORQUE CONVERTER OUTPUT SHAFT FAILURE

ODI HAS RECEIVED 227 OWNER COMPLAINTS ALLEGING A SUDDEN AND UNEXPECTED LOSS OF MOTIVE POWER DUE TO AN INTERNAL TRANSMISSION FAILURE IN THE SUBJECT VEHICLES.OF THOSE COMPLAINTS, 124 CAN BE ATTRIBUTED TO THE TORQUE CONVERTER OUTPUT SHAFT SPLINES STRIPPING CAUSING A SUDDEN LOSS OF POWER TO THE DRIVETRA... Read more

DP, Closed , Model Year: 2004

Engine stalling

On May 6, 2009, NHTSA received a request for a hearing through Title 49 of the United States Code, Chapter 301, Motor Vehicle Safety, Part 557. the request was in reference to vehicle owner complaint, 10266067, filed with NHTSA on April 20, 2009, which described a problem with engine stall in a mode... Read more

FORD FREESTAR - All Years Overview

Complete safety history for the FORD FREESTAR across all model years (2004, 2007).

14 Total Recalls

3,223 Total Complaints

8 Investigations

44 Reported Crashes

26 Reported Fires

1 Reported Deaths

FORD FREESTAR - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year	Recalls	Complaints
2007	2	77	View
2006 (current)	3	453
2005	4	1,093	View
2004	5	1,600	View

Other FORD Models

Model	Recalls	Complaints
MUSTANG	1,104	11,600	View
RANGER	928	10,371	View
F-350 SD	776	2,363	View
F-450 SD	692	624	View
F-150	692	46,142	View
F-250 SD	638	3,635	View
EXPLORER	624	42,549	View
F-550 SD	578	603	View

Vehicle Safety

Consumer Safety

Infrastructure

Public Health

2006 FORD FREESTAR

Complaint Statistics

Top Reported Components

Technical Service Bulletins, 2006 FORD FREESTAR

Most Affected Components

NHTSA Safety Investigations, FORD FREESTAR

FORD FREESTAR - All Years Overview

FORD FREESTAR - Year by Year

Other FORD Models