1994 FORD F SUPER DUTY

2 recalls, 27 complaints - 121 TSBs

97V209000 Nov 13, 1997
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)
Defect Description
VEHICLE DESCRIPTION: MOTOR HOME CHASSIS. HOT EXHAUST GASSES CAN LEAK FROM THE EXHAUST GAS RETURN (EGR) TUBE ON THE ENGINE. A HOLE CAN DEVELOP IN THE FLEXIBLE SECTION OF THE TUBE. HEAT DAMAGE TO THE PASSENGER COMPARTMENT FLOOR AND FLOOR COVERING CAN OCCUR.
Consequence
DEPENDING ON THE MATERIALS USED IN THE CONSTRUCTION OF THE COMPLETED VEHICLE, IGNITION OF THESE MATERIALS COULD OCCUR RESULTING IN A VEHICLE FIRE.
Remedy
DEALERS WILL REPLACE THE EGR TUBE.
64,000 vehicles affected
Manufacturer: FORD MOTOR COMPANY
94V018000 Jan 2, 1994
STRUCTURE:BODY:BUMPERS
Defect Description
THE U-CLIP STYLE NUTS THAT RETAIN THE FRONT BUMPERS TO THE FRONT BUMPER INNER ARMS CAN FRACTURE.
Consequence
IF ONE OF THE U-CLIP NUTS FRACTURES, THE BUMPER WILL LOOSEN AND RATTLE CAUSING FRACTURE OF THE REMAINING U-CLIP NUTS, RESULTING IN SEPARATION OF THE BUMPER FROM THE VEHICLE. IF THE BUMPER WERE TO DETACH FROM THE VEHICLE WHILE IT IS BEING DRIVEN, A VEHICLE COLLISION COULD RESULT.
Remedy
INSPECTION AND REPLACEMENT OF THE FOUR U-CLIP NUTS AND THE ASSOCIATED BOLTS.
370,000 vehicles affected
Manufacturer: FORD MOTOR COMPANY

Complaint Statistics

27 total complaints 1 fires

Top Reported Components

ComponentComplaints
SUSPENSION:FRONT3
VEHICLE SPEED CONTROL3
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS3
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS2
FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP2
EXTERIOR LIGHTING:BRAKE LIGHTS:SWITCH2
FUEL SYSTEM, GASOLINE:DELIVERY2
POWER TRAIN:AUTOMATIC TRANSMISSION1
ENGINE AND ENGINE COOLING:ENGINE1
FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS1
ENGINE AND ENGINE COOLING:ENGINE Dec 7, 2007
Incident date: May 7, 2005
TL*THE CONTACT OWNS A 1994 FORD F SUPER DUTY. THE CONTACT STATED THAT HIS VEHICLE SHOULD BE INCLUDED IN NHTSA CAMPAIGN ID NUMBER 07V553000 (ELECTRICAL SYSTEM: SOFTWARE) AND FORD RECALL NUMBER 07S57. HE HAS REPLACED THREE CAM SENSORS IN HIS VEHICLE SINCE IT WAS PURCHASED. THE CURRENT AND FAILURE M... Read more
VEHICLE SPEED CONTROL Jul 8, 2003
WHILE DRIVING DURING HOT SUMMER MONTHS THE VEHICLE COULD BE MOVING 50-60 MPH WHEN THE VEHICLE SPEED WOULD SUDDENLY DROP TO ABOUT 40 MPH THEN BACK TO 60 MPH. THE DEALER REPLACED THE TRANSMISSION AND CHANGED THE OIL AND FILTER EVERY YEAR BUT FAILURE STILL OCCURRED. *AK *CB *NLM
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS Sep 4, 2002
Incident date: Jul 28, 2002
IN BOTH CASES THE MOTORHOME LOST ITS ABILITY TO STOP THIS MOTORHOME. I WAS ABLE TO SLOW DOWN AND AVOID SERIOUS PROBLEMS. AFTER THE COMPONENTS COOLED DOWN THE SYSTEM WENT BACK TO WORKING. I HAVE HAD THE BRAKES CHECKED AND NO PROBLEMS WERE DISCOVERED. I HAVE TALKED TO FORD AND HAVE NOT GOTTEN ANY HELP... Read more
TIRES Aug 28, 2002
Incident date: May 22, 2002
OHIO POLICE REPORT. MOTORHOME WAS PULLING A HALFTON PICKUP WHEN THE RIGHT REAR TIRE BLEW OUT (TIRE INFORMATION UNKNOWN) AND CAUGHT ON FIRE BURNING THE RIGHT SIDE OF THE MOTORHOME CAUSING DAMAGE THROUGHOUT MOTORHOME INTERIOR. FIRE DEPARTMENT RESPONDED TO THE SCENE AND THE FIRE DEPARTMENT EXTINGUISH... Read more
Fire
SUSPENSION:FRONT Oct 12, 2001
Incident date: Nov 30, 1999
ALL F -SUPERDUTYS WITH THE 7.3L DIESEL MOTORS FRONT END SHAKING VIOLENTLY THE FRONT WHEELS ON THESE VEHICLES START SHAKING VIOLENTLY BACK AND FORTH, WHEN YOU APPLY THE BRAKE PEDAL WHEN THIS IS GOING ON IT GETS WORSE AND EVENTUALLY WILL RESULT IN A CRASH. ALL FORD SUPERDUTYS THAT I HAVE DRIVEN DO THI... Read more
FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP Feb 12, 2001
Incident date: Dec 22, 1999
FUEL PUMP IN THE MIDDLE OF A BUSY ROAD-COULD NOT PUSH MOTORHOME-FINALLY STARTED. *AK
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:CALIPER Feb 8, 2001
Incident date: Apr 20, 2000
THE FRONT LEFT AND RIGHT CALIPERS DO NOT RELEASE AS NECESSARY TO STOP VEHICLE. THE BRAKE FLUID TEMPERATURE REACHES AN EXTREMELY HIGH TEMPERATURE WHICH IS CAUSING THE CALIPERS TO NOT RELEASE. THESE BRAKES HAVE BEEN COMPLETELY REBUILT WITH NEW PARTS AND TAKEN APART AGAIN TO RE-LUBRICATE IN HOPES OF A... Read more
VISIBILITY:WINDSHIELD Feb 8, 2001
Incident date: Apr 20, 2000
THE FRONT LEFT AND RIGHT CALIPERS DO NOT RELEASE AS NECESSARY TO STOP VEHICLE. THE BRAKE FLUID TEMPERATURE REACHES AN EXTREMELY HIGH TEMPERATURE WHICH IS CAUSING THE CALIPERS TO NOT RELEASE. THESE BRAKES HAVE BEEN COMPLETELY REBUILT WITH NEW PARTS AND TAKEN APART AGAIN TO RE-LUBRICATE IN HOPES OF A... Read more
FUEL SYSTEM, GASOLINE:DELIVERY Jan 18, 2001
Incident date: Jun 15, 2000
NO SUMMARY LISTED FOR ABOVE VEHICLE. *AK
EXTERIOR LIGHTING:BRAKE LIGHTS:SWITCH Oct 12, 2000
Incident date: Jun 1, 1996
BRAKE SWITCH FAILED. THIS BRAKES SWITCH HAS TOO MUCH RESPONSIBILITY: BRAKE LIGHTS, SHIFT INTERLOCK (PREVENTS SHIFTING FROM PARK IF SWITCHES IS BROKEN), AND CRUISE CONTROL KICK DOWN. CAREFUL INTERNAL INSPECTION SUGGESTS VERY POOR DESIGN. *ET
EXTERIOR LIGHTING:BRAKE LIGHTS:SWITCH Oct 11, 2000
Incident date: Jun 1, 1996
BRAKE SWITCH FAILED. THIS BRAKES SWITCH HAS TOO MUCH RESPONSIBILITY: BRAKE LIGHTS, SHIFT INTERLOCK (PREVENTS SHIFTING FROM PARK IF SWITCHES IS BROKEN), AND CRUISE CONTROL KICK DOWN. CAREFUL INTERNAL INSPECTION SUGGESTS VERY POOR DESIGN. *ET
FUEL SYSTEM, GASOLINE:DELIVERY Oct 1, 1999
Incident date: Jul 13, 1999
MOTOR HOME LOST POWER THREE TIMES BEFORE AND FUEL FILTERS WERE REPLACED. THIS DEALER RECOGNIZED THE PROBLEM AND REPLACED FUEL PUMP. EACH TIME THE VEHICLE WOULD RECOVER POWER IF LEFT TO COOL DOWN OVER 6 HOURS.
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE) Mar 30, 1999
ENGINE FAILED DUE TO FAILURE OF THE RECALL COMPONENT, HOWEVER OWNER NOT NOTIFIED PRIOR TO DAMAGE. (97S92). EGR TUBE. (MJS)
VEHICLE SPEED CONTROL:CRUISE CONTROL Mar 30, 1999
Incident date: Jun 2, 1995
ISC MOTOR (IDLE SPEED CONTROL UNIT) FAILED CAUSING NOISE IN ENGINE COMPARTMENT. (MJS)
SUSPENSION:FRONT Mar 22, 1999
Incident date: Mar 18, 1999
TRAVELING NORTH ON I-5, SOUTH OF ORLAND, THE ROAD TURNED ROUGH AND I HIT A DEPRESSION (NOT A CHUCK-HOLE) WITH THE RIGHT FRONT WHEEL. THE VEHICLE WENT INTO AN UNCONTROLLABLE FRONT-END SHIMMY, A VERY VIOLENT ACTION, AND I HAD TO GRAB THE WHEEL WITH BOTH HANDS TO PREVENT IT FROM MOVING RAPIDLY FROM SID... Read more
FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP Jul 8, 1998
Incident date: Jun 13, 1998
WHILE DRVING THE MOTOR HOME THE ENGINE QUIT WHICH CAUSED THE MOTOR HOME TO STALL. MECHANIC STATED THE FUEL PUMP WAS PRODUCING LOW PRESSURE. THE FUEL PUMP HAS BEEN REPLACED. PLEASE DESCRIBE DETAILS. *AK
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS Dec 1, 1997
Incident date: Nov 29, 1997
CRUISE CONTROL WAS SET ON 55 MPH, APPLIED BRAKES TO DISENGAGE, DID NOT WORK . PUSHED HARDER ON BRAKE, INSTEAD OF DISENGAGING, IT STARTED TO ACCELERATE. IN ORDER TO DISENGAGE THE CRUISE CONTROL HAD TO MANUALLY PUSH THE ON AND OFF BUTTON, THAT WAS THE ONLY WAY. *AK CONSUMER STATES CRUISE CONTROL WOR... Read more
VEHICLE SPEED CONTROL Dec 1, 1997
Incident date: Nov 29, 1997
CRUISE CONTROL WAS SET ON 55 MPH, APPLIED BRAKES TO DISENGAGE, DID NOT WORK . PUSHED HARDER ON BRAKE, INSTEAD OF DISENGAGING, IT STARTED TO ACCELERATE. IN ORDER TO DISENGAGE THE CRUISE CONTROL HAD TO MANUALLY PUSH THE ON AND OFF BUTTON, THAT WAS THE ONLY WAY. *AK CONSUMER STATES CRUISE CONTROL WOR... Read more
SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP Apr 9, 1997
Incident date: Oct 1, 1996
WHEN DRIVING VEHICLE APPLIED BRAKES, HAD COMPLETE LOSS OF EFFECTIVENESS; A SMELL OF OVERHEATING; COULD STOP VEHICLE BY APPLYING PARKING EMERGENCY BRAKE. FLUID IN THE BRAKE LINE HAD OVERHEATED. *AK
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS Apr 9, 1997
Incident date: Oct 1, 1996
WHEN DRIVING VEHICLE APPLIED BRAKES, HAD COMPLETE LOSS OF EFFECTIVENESS; A SMELL OF OVERHEATING; COULD STOP VEHICLE BY APPLYING PARKING EMERGENCY BRAKE. FLUID IN THE BRAKE LINE HAD OVERHEATED. *AK
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS Jan 2, 1996
Incident date: Jan 1, 1995
WHEN BRAKES ARE APPLIED BRAKE PEDAL WENT TO THE FLOOR IN HILL AREA. PLEASE DESCRIBE DETAILS. TT
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS Oct 17, 1995
Incident date: Oct 2, 1995
FRONT BRAKE HOSES ARE LEAKING FLUID THROUGH THE SIDE WALLS. TT *JB
FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS May 11, 1995
Incident date: Feb 3, 1995
FORWARD COUPLING OF FUEL RAIL FAILED, LEAKING FUEL ONTO TOP OF ENGINE. *TW
WHEELS Apr 20, 1995
Incident date: Jan 6, 1994
NOISE FROM RIGHT/FRONT WHEEL AREA WHEN DRIVING AT SLOW SPEEDS.
POWER TRAIN:AUTOMATIC TRANSMISSION Apr 20, 1995
Incident date: Jan 6, 1994
TRANSMISSION FAILS TO SHIFT PROPERLY.
VEHICLE SPEED CONTROL Apr 20, 1995
Incident date: Jan 6, 1994
VEHICLE PERIODICALLY ACCELERATES ON ITS OWN. *AW
SUSPENSION:FRONT Feb 6, 1995
Incident date: Dec 1, 1994
SUSPENSION STEERING ; TRUCK IS UCONTROLABLE GOING DOWN THE ROAD. TT

Technical Service Bulletins, 1994 FORD F SUPER DUTY

121 manufacturer communications from 112 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

ComponentBulletins
061000 ENGINE AND ENGINE COOLING:ENGINE16
061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE14
103000 POWER TRAIN:AUTOMATIC TRANSMISSION11
034000 SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS4
980000 UNKNOWN OR OTHER4
185000 VEHICLE SPEED CONTROL:CRUISE CONTROL3
063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM3
063200 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE3
03211 Oct 30, 2003
061000 ENGINE AND ENGINE COOLING:ENGINE
LOSS OF POWER AND MALFUNCTION INDICATOR LAMP MAY ALSO ILLUMINATE WITH DIAGNOSTIC TROUBLE CODES 128 AND 845 OR P0236 AND P0238 STORED IN MEMORY. *TT
03212 Oct 30, 2003
061000 ENGINE AND ENGINE COOLING:ENGINE
HESITATION, STUMBLE, LACK OF POWER, ROUGH IDLE AND POOR PERFORMANCE ON VEHICLES WITH 7.3L DI TURBO DIESEL BUILT FROM 2/9/94. *TT
03213 Oct 30, 2003
061120 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER
A NO-START OR REDUCED POWER CONDITION MAY OCCUR INTERMITTENTLY. *TT
03214 Oct 30, 2003
061000 ENGINE AND ENGINE COOLING:ENGINE
POOR IDLE QUALITY AND/OR LOW OUTPUT AFTER THE ENGINE RETURNS TO IDLE SPEED. *TT
03215 Oct 30, 2003
061000 ENGINE AND ENGINE COOLING:ENGINE
HARD STARTING AFTER THE FUEL INJECTORS HAVE BEEN REPLACED. *TT
03216 Oct 30, 2003
181000 VEHICLE SPEED CONTROL:ACCELERATOR PEDAL
A LACK OF ACCELERATOR CONTROL WHEN MOVING OFF OF THE IDLE POSITION. *TT
03217 Oct 30, 2003
061000 ENGINE AND ENGINE COOLING:ENGINE
REAR OF ENGINE OIL PAN, NEAR THE CRANKSHAFT, MAY LEAK OIL. *TT
03218 Oct 30, 2003
090000 FUEL SYSTEM, OTHER
THE WATER-IN-FUEL LAMP MAY STAY ON AND THE FUEL MAY BE SLOW TO DRAIN OR NOT DRAIN AT ALL WHEN THE FUEL DRAIN VALVE IS OPENED. *TT
032110 Oct 30, 2003
061000 ENGINE AND ENGINE COOLING:ENGINE
HARD OR NO START, HESITATION, IDLE ROUGH, LOW POWER, MISSES, STALLS. *TT
032111 Oct 30, 2003
061000 ENGINE AND ENGINE COOLING:ENGINE
NO START/HARD START AND/OR LONG CRANK TIME FOR VEHICLES WITH 7.3L DI TURBO DIESEL. *TT
032121 Oct 30, 2003
061000 ENGINE AND ENGINE COOLING:ENGINE
A HIGH NUMBER OF HIGH PRESSURE REXROTH PUMPS AND INJECTION PRESSURE REGULATORS (IPR) ARE BEING REPLACED DUE TO OIL LEAKING, WHEN ALL THAT IS REQUIRED IS A NEW GASKET OR SEAL ON EITHER THE PUMP OR IPR. *TT
032123 Oct 30, 2003
061000 ENGINE AND ENGINE COOLING:ENGINE
LOW RPM, NO START, RUNS POORLY, STALL. 7.3L DIT ENGINE. *TT
032127 Oct 30, 2003
090000 FUEL SYSTEM, OTHER
LACK OF POWER AND/OR LOW PERFORMANCE CONDITION CAUSED BY NO RETURN FUEL FLOW TO THE FUEL TANK. *TT
032145 Oct 30, 2003
061000 ENGINE AND ENGINE COOLING:ENGINE
EXTERNAL OIL LEAK DIAGNOSIS FOR 7.3L DIT ENGINES. VARIOUS MODELS INCLUDING 2003 SUPER DUTY F SERIES. *TT
03148 Jul 21, 2003
103600 POWER TRAIN:AUTOMATIC TRANSMISSION:COOLING UNIT AND LINES
NEW TRANSMISSION COOLER FLUSHER - SERVICE TIPS. 2003 ESCORT AND SUPER DUTY F SERIES INCLUDED. *TT
16697 Mar 1, 2003
061000 ENGINE AND ENGINE COOLING:ENGINE
EXHAUST AIR RUSH NOISE AND LOWER POWER. *TT *JB
16697 Mar 1, 2003
121000 EXTERIOR LIGHTING:HEADLIGHTS
EXHAUST AIR RUSH NOISE AND LOWER POWER. *TT *JB
01181 Sep 17, 2001
103800 POWER TRAIN:AUTOMATIC TRANSMISSION:PARK/NEUTRAL START INTERLOCK SWITCH
BRAKE SHIFT INTERLOCK.*JB
01156 Aug 6, 2001
138600 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:HEATER CORE
SOME VEHICLES MAY EXHIBIT HEATER CORE LEAKS. *SLC
01157 Aug 6, 2001
980000 UNKNOWN OR OTHER
INFORMATION REGARDING TRANSMISSION FLUID USAGE CHARTS. *SLC
002310 Nov 13, 2000
103600 POWER TRAIN:AUTOMATIC TRANSMISSION:COOLING UNIT AND LINES
SUBJECT REGARDING CONTAMINATION FROM PRIOR TRANSMISSION CONCERNS OR EXCESS WEAR MAY BE TRAPPED IN THE TRANSMISSION FLUID COOLING SYSTEM. *TT
98168 Apr 7, 2000
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
TRANSMISSION- E40D/4R100-1989-99-MAIN CONTROLS, SEPARATOR PLATES AND SEPARATOR PLATE GASKETS USAGE CHART. YD
0038 Feb 7, 2000
103600 POWER TRAIN:AUTOMATIC TRANSMISSION:COOLING UNIT AND LINES
VEHICLES MAY EXPERIENCE SOLID PARTICLE CONTAMINANTS FROM PRIOR TRANSMISSION CONCERNS OR EXCESS WEAR, MAY BE TRAPPED IN THE TRANSMISSION FLUID COOLING SYSTEM IS NOT PROPERLY FLUSHED, FLUID IN-LINE FILTER KIT. *MJS
0015 Jan 10, 2000
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
INFORMATION REGARDING THE NEW TRANSMISSION COOLER FLUSHER- SERVICE TIP. *MJS
99236 Nov 15, 1999
102000 POWER TRAIN:MANUAL TRANSMISSION
SUBJECT REGARDING 4R100 TRANSMISSION FLEXPLATE REPLACEMENT FOR VEHICLES WITH 7.3L DIESEL ENGINE. *TT
99222 Oct 18, 1999
114000 ELECTRICAL SYSTEM:WIRING
SUBJECT ON A WIRE HARNESS TERMINAL REPAIR KIT AVAILABLE FOR REPAIRING ELECTRICAL WIRING HARNESSES. *TT
99194 Sep 20, 1999
034000 SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS
INFORMATION FOR SERVICING AND DIAGNOSING BRAKE VIBRATION, BRAKE INSPECTION, AND BRAKE FRICTION MATERIAL REPLACEMENT. *TT
99196 Sep 20, 1999
357100 EQUIPMENT:APPLIANCE:AIR CONDITIONER
INFORMATION ON IDENTIFYING NON-APPROVED / ALTERNATE REFRIGERANTS WHICH COULD CAUSE SAFETY, AND PERFORMANCE CONCERNS IF INSTALLED IN FORD A/C SYSTEMS. *TT
99152 Jul 26, 1999
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
INFORMATION ON THE NEW FLUSH AND FILL TOOL AVAILABLE THROUGH ROTUNDA. *TT
99139 Jun 28, 1999
125000 EXTERIOR LIGHTING:BRAKE LIGHTS
CONDITIONS WITH THE BRAKE LAMPS INADVERTENTLY DISABLING THE BRAKE SHIFT INTERLOCK. *TT
99129 Jun 14, 1999
353400 EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.
EXPERIENCING A WHINE / BUZZ TYPE NOISE IN THE SPEAKERS OF THE ENTERTAINMENT RADIO OR TWO-WAY RADIO ON VEHICLES WITH AN IN-TANK ELECTRIC FUEL PUMP. *TT
99-8-15 May 3, 1999
162300 STRUCTURE:BODY:DOOR
SUBJECT REGARDING DOOR TRIM PANEL REPLACEMENT - SERVICE TIP. *TT
99816 May 3, 1999
061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
FORD MOTOR COMPANY NOW RECOMMENDS SAE 5W-30 VISCOSITY GRADE FOR SERVICING ANY FORD GASOLINE-POWERED VEHICLE REGARDLESS OF MODEL YEAR. *TT
9943 Mar 8, 1999
100000 POWER TRAIN
INFORMATION REGARDING REPROGRAMMING POWERTRAIN CONTROL MODULES (PCMS). *TT
9943 Mar 8, 1999
116200 ELECTRICAL SYSTEM:IGNITION:MODULE
INFORMATION REGARDING REPROGRAMMING POWERTRAIN CONTROL MODULES (PCMS). *TT
98246 Dec 7, 1998
110000 ELECTRICAL SYSTEM
FORD MOTOR COMPANY HAS RELEASED A NEW ELECTRICAL GREASE ( F8AZ - 19G208-AA ) TO REDUCE THE POSSIBILITY OF MOISTURE CORROSION AT THE TERMINALS. *YC
982310 Nov 23, 1998
063100 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL
MASS AIR FLOW (MAF)- SENSOR CONTAMINATION- SERVICE TIP. *AK
982313 Nov 23, 1998
061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
SOME VEHICLES WITH A 7.3L DIRECT INJECTION (DI) TURBO DIESEL ENGINE, ONE OR MORE OF THE FOLLOWING CONCERNS MAY BE PRESENT: ROUGH IDLE, STALLING, HESITATION/ STUMBLE, LOSS / LACK OF POWER, POOR FUEL ECONOMY, AND EXCESSIVE OIL CONSUMPTION.
982321 Nov 23, 1998
020000 SUSPENSION
SERVICE PROCEDURES AND VEHICLE ATTITUDE SERVICE KITS HAVE BEEN DEVELOPED TO ASSIST CUSTOMERS AND VEHICLE MODIFIERS WITH SIDE -TO- SIDE LEVELING CONCERNS RELATED TO WEIGHT DISTRIBUTION. *YC
982120 Nov 1, 1998
010000 STEERING
STEERING WHEEL ALIGNMENT- VEHICLES WITH MOTORHOME CHASSIS.
982010 Oct 12, 1998
063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
EXPERIENCING A " BUZZING " OR " RATTLING " NOISE FROM THE EXHAUST SYSTEM. *YC
98-4722 Sep 1, 1998
185000 VEHICLE SPEED CONTROL:CRUISE CONTROL
REPEAT MESSAGE, NO CHANGE- ROUGH IDLE/MISS. *AK
98-4726 Sep 1, 1998
061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
REPEAT MESSAGE, NO CHANGE: HARD START/ NO START. *AK
98-4734 Sep 1, 1998
061120 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER
LACK OF POWER DUE TO FAILURE OF ENGINE TURBO BOOST
98-4742 Sep 1, 1998
116000 ELECTRICAL SYSTEM:IGNITION
VEHICLE STALLS UPON ACCELERATION. *AK
98156 Aug 3, 1998
063200 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE
EXHAUST LEAK AT EXHAUST MANIFOLDS--VEHICLE EQUIPPED WITH 7.0L 0R 7.5L ENGINE. *AK
4614 Aug 1, 1998
185000 VEHICLE SPEED CONTROL:CRUISE CONTROL
INFORMATION ON VEHICLES EXHIBITING ROUGH IDLE / MISS. *TT
4616 Aug 1, 1998
061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
BRIEF INFORMATION VEHICLES EXHIBITING HARD START / NO START CONDITION. *TT
4617 Aug 1, 1998
061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
BRIEF INFORMATION ON VEHICLES EXHIBITING LACK OF POWER CONDITION. *TT
4625 Aug 1, 1998
061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
BRIEF INFORMATION ON VEHICLES EXHIBITING A STALL ON DECELERATION CONDITION. *TT
4629 Aug 1, 1998
061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
BRIEF INFORMATION CONCERN VEHICLES EXHBITING EXTERNAL OIL LEAKS. *TT
4633 Aug 1, 1998
034000 SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS
REAR BRAKE DRAG OR EXCESSIVE WEAR ON REAR BRAKES. *TT
9873 Apr 13, 1998
353400 EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.
EXPERIENCING A WHINING / BUZZING NOISE IN THE SPEAKERS OF THE ENTERTAINMENT RADIO OR TWO-WAY RADIO. *TT
9864 Mar 30, 1998
063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
INFORMATION ON A BUZZING OR RATTLE NOISE FROM THE EXHAUST SYSTEM. *TT
985A5 Mar 18, 1998
034530 SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR
HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT FROM ROTUNDA IS NOW APPROVED FOR WARRANTY AND SERVICE USE. *YC
985A11 Mar 18, 1998
034000 SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS
SERVICE TIP INFORMATION REGARDING ELIMINATION OF SANDING ROTORS AND DRUMS. *YC
985A12 Mar 18, 1998
354600 EQUIPMENT:MECHANICAL:WRECKER AND WHEEL LIFT DEVICES
RECOMMENDED GUIDELINES FOR TOWING BEHIND RECREATIONAL VEHICLES. *TT
985A13 Mar 18, 1998
034500 SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC
THE USE OF PETROLEUM-BASED GREASE AS A LUBRICANT IN SERVICING DISC BRAKES IS NO LONGER ACCEPTABLE. *YC
985A50 Mar 18, 1998
036000 SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP
EXPERIENCING EXCESSIVE BRAKE PEDAL TRAVEL ACCOMPANIED BY REDUCED BRAKING EFFECTIVENESS WHEN THE VEHICLE IS OPERATED AT AN IDLE FOR EXTENDED PERIODS, IN HILLY TERRAIN, IN HIGH AMBIENT TEMPERATURES AND / OR WHEN THE VEHICLE IS LOCATED IN EXCE
9845 Mar 2, 1998
045300 SERVICE BRAKES, AIR:DISC:ROTOR
AVAILABILITY OF HUB-MOUNT BRAKE ROTOR MACHINING EQUIPMENT. *YC
98419 Mar 2, 1998
980000 UNKNOWN OR OTHER
SOME VEHICLES MAY EXHIBIT A FLASHING TRANSMISSION CONTROL INDICATOR LAMP (TCIL) AND DIAGNOSTIC TROUBLE CODES (DTCS) 62,628, AND/OR 1728. *YC
98123 Jan 19, 1998
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
SOME VEHICLES MAY EXHIBIT A FLASHING TRANSMISSION CONTROL INDICATOR LAMP (TCIL) AND DIAGNOSTIC TROUBLE CODES (DTCS) 62, 628, AND / OR 1728 MAY BE STORED IN MEMORY. *TT
97050110621 May 10, 1997
500000 CHILD SEAT
PART NUMBER INFORMATION FOR THE USE OF A CHILD SEAT TETHER. *TW
BC2297970501 May 1, 1997
075000 FUEL SYSTEM, GASOLINE:CARBURETOR SYSTEM
WHEN THE AIR CLEANER IS BEING REPLACED, THE DRAIN MECHANISM ON THE BOTTOM OF THE AIR CLEANER CASE IS TO BE CLEANED OF OBSTRUCTIONS. *TW
9778 Mar 31, 1997
121000 EXTERIOR LIGHTING:HEADLIGHTS
HEADLAMP- HEADLAMP HOUSING MELTS- AMBULANCE AND EMERGENCY VEHICLES ONLY. *JD
9768 Mar 17, 1997
980000 UNKNOWN OR OTHER
FUEL ECONOMY- CUSTOMER EXPECTATIONS VERSUS VEHICLE USAGE. *JD
97616 Mar 17, 1997
031000 SERVICE BRAKES, HYDRAULIC:PEDALS AND LINKAGES
BRAKES- EXCESSIVE BRAKE PEDAL TRAVEL- F SUPER DUTY MOTORHOME CHASSIS VEHICLES BUILT THROUGH 11/2/94. *JD
97617 Mar 17, 1997
015100 STEERING:HYDRAULIC POWER ASSIST:PUMP
STEERING- HIGH EFFORT DURING HIGHWAY DRIVING- F SUPER DUTY MOTORHOME CHASSIS VEHICLES BUILT FROM 7/1/93 THROUGH 8/9/96. *JD
97618 Mar 17, 1997
061000 ENGINE AND ENGINE COOLING:ENGINE
LOW RPM- 7.3L DIT ENGINE FAILS TO START- CODE 340 STORED IN MEMORY AND/OR ENGINE FAILS TO ACHIEVE RATED SPEED FOR 2-3 MINUTES AFTER EXTENDED COLD SOAK- F-SERIES BUILT THROUGH 2/9/96 AND ALL ECONOLINES. *JD
97619 Mar 17, 1997
072100 FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP
FUEL PUMP- AVAILABILITY OF NEW STYLE FUEL PUMP AND SENDER- F SUPER DUTY MOTORHOME CHASSIS- SERVICE TIP. *JD
97511 Mar 3, 1997
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
FLUID- TRANSMISSION FLUID USAGE CHARTS. *JD
BC3130970221 Feb 21, 1997
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
DIESEL EXHAUST SMELL IN PASSENGER CABIN MAY BE DUE TO POOR CONNECTION AT THE INLET OR OUTLET TO/FROM THE TURBO. *TW
9747 Feb 17, 1997
160000 STRUCTURE
FRAME- RIVET REPLACEMENT WITH BOLTS- SERVICE TIPS. *JD
BC3241970210 Feb 10, 1997
063200 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE
EXHAUST LEAKS OR NOISE AT THE JOINT BETWEEN THE Y-PIPE AND THE EXHAUST MANIFOLD. *TW
97310 Feb 3, 1997
021242 SUSPENSION:FRONT:SPRINGS:LEAF SPRING ASSEMBLY:HANGER,BRACKET
NOISE- "POPPING/CREAKING"- FRONT FRAME OR SUSPENSION BRACKETS- FRAME- "POPPING/CREAKING"- FASTENER REPLACEMENT. *JD
97215 Jan 20, 1997
980000 UNKNOWN OR OTHER
DIAGNOSTIC GUIDES FOR OUT-OF-WARRANTY VEHICLES TO BE USED AS A MASTER COPY - DIAGNOSTIC GUIDES NO LONGER AVAILABLE FROM ADISTRA. *TW
97216 Jan 20, 1997
061000 ENGINE AND ENGINE COOLING:ENGINE
LEAK - OIL LEAKAT ENGINE VALLEY PAN AND/OR HIGH PRESSURE OIL PUMP - VEHICLES EQUIPPED WITH 7.3L DIESEL ENGINE. *TW
962612 Dec 16, 1996
103700 POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER
TRANSAXLE - TORQUE CONVERTER REPLACEMENT GUIDELINES AND TORQUE CONVERTER/TRANSAXLE COOLING SYSTEM CLEANING PROCEDURES - SERVICE TIP. *TW
96249 Nov 18, 1996
103700 POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER
TORQUE CONVERTER - LEAK TEST PROCEDURE - SERVICE TIP. *TW
962413 Nov 18, 1996
022000 SUSPENSION:REAR
SUSPENSION - FRONT OR REAR - SIDE-TOSIDE LEVELING PROCEDURES AND ATTITUDE SERVICE KITS FOR F53 RV BASIC STRIPPED CHASSIS. *TW
96221 Oct 21, 1996
131000 VISIBILITY:WINDSHIELD
WINDSHIELD AND INTERIOR GLASS - FOG/FILM. *TW
96222 Oct 21, 1996
034000 SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS
BRAKES - ELIMINATION OF SANDING ROTORS AND DRUMS - SERVICE TIP. *TW
962213 Oct 21, 1996
063200 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE
EXHAUST - EXHAUST LEAK AT EXHAUST MANIFOLDS - VEHICLES EQUIPPED WITH 7.0L OR 7.5L ENGINE. *TW
96720 Mar 25, 1996
020000 SUSPENSION
EXPERIENCING FRONT END SHIMMY OCCURRING AT VARIOUS DRIVING SPEEDS AND IS USUALLY INDUCED WHEN HITTING BUMPS SUCH AS LARGE POTHOLES OR ROUGH RAILROAD CROSSINGS. *TT
96728 Mar 25, 1996
101000 POWER TRAIN:CLUTCH ASSEMBLY
SERVICE TIP INFORMATION REGARDING THE REVERSE CLUTCH PISTON AND PISTON SEAL USAGE. *TT
95212 Oct 1, 1995
036000 SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP
THE USE OF PETROLEUM-BASED GREASE AS A LUBRICANT IN SERVICING DISC BRAKES IS NO LONGER ACCEPTABLE BECAUSE IT MAY BE INCOMPATIBLE WITH THE RUBBER MATERIAL USED IN THE DISC BRAKE SYSTEM. IF PETROLEUM-BASED GREASE IS USED TO LUBRICATE ANY PAR
951616 Aug 1, 1995
357100 EQUIPMENT:APPLIANCE:AIR CONDITIONER
AIR CONDITIONING-LACK OF COOLING AT IDLE-A/C SYSTEM SHUTS OFF DUE TO HIGH SYSTEM PRESSURES-7.3L DI TURBO F-SERIES BUILT BEFORE 4/14/95 AND 7.3L DI TURBO ECONOLINES BUILT BEFORE 4/21/95. *SD
951713 Aug 1, 1995
112000 ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR
GENERATOR-MOTORCRAFT 95AMP-FRONT BEARING CONCERN-FD1060/1460 ENGINES- VEHICLES BUILT BEFORE 7/3/95. *SD
951714 Aug 1, 1995
061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
ENGINE- 'KNOCKING' NOISE - WHEN OPERATING ENGINE AT 200-2300 RPM - FD1460 ENGINE
951517 Jul 1, 1995
061000 ENGINE AND ENGINE COOLING:ENGINE
LEAKS - OIL - FRONT COVER OR GEAR HOUSING VEHICLES WITH FD1460 ENGINE. *SD
951112 Jun 1, 1995
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
REVISED DESIGN TRANSMISSION REAR CASE BUSHING. *TW
951113 Jun 1, 1995
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
DELAYED FORWARD ENGAGEMENT AND/OR HEAT STAINED FORWARD CLUTCH PLATES AFTER INSTALLING CENTER SUPPORT SERVICE. *TW
951115 Jun 1, 1995
114000 ELECTRICAL SYSTEM:WIRING
STALL OR NO START - FUEL SHUTDOWN SOLENOID - WIRING CHAFING ON FUEL INJECTOR LINES-VEHICLES BUILT BEFORE 10/19/94 WITH FD1060 ENGINE AND BOSCH P7100 FUEL INJECTION PUMP. *TW
951115 Jun 1, 1995
114100 ELECTRICAL SYSTEM:WIRING:FRONT UNDERHOOD
STALL OR NO START - FUEL SHUTDOWN SOLENOID - WIRING CHAFING ON FUEL INJECTOR LINES-VEHICLES BUILT BEFORE 10/19/94 WITH FD1060 ENGINE AND BOSCH P7100 FUEL INJECTION PUMP. *TW
9597 May 1, 1995
021000 SUSPENSION:FRONT
UNKNOWN
95912 May 1, 1995
111000 ELECTRICAL SYSTEM:12V/24V/48V BATTERY
UNKNOWN
95107 May 1, 1995
061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
VEHICLES MAY EXHIBIT A POOR IDLE QUALITY AND/OR LOW OUTPUT AFTER THE ENGINE RETURNS TO IDLE SPEED. *TW
95108 May 1, 1995
073200 FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:INJECTORS
VEHICLES MAY BE HARD TO START AFTER THE FUEL INJECTORS HAVE BEEN REPLACED. *TW
951010 May 1, 1995
180000 VEHICLE SPEED CONTROL
LACK OF ACCELERATOR CONTROL WHEN MOVING OFF THE IDLE POSITION. *TW
951015 May 1, 1995
063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
HYDROMOUNTED CAB - EVAPORATIVE EMISSION LINES RUBBING ON THE FENDER. *TW

Showing 100 of 121 bulletins.

NHTSA Safety Investigations, FORD F SUPER DUTY

Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.

SQ01012 Opened: Nov 13, 2001 , Closed: Apr 30, 2002
SQ, Closed , Model Year: 2001
FRONT WHEEL BEARING
There is no summary currently available
SQ00018 Opened: Nov 14, 2000 , Closed: Mar 2, 2001
SQ, Closed , Model Year: 1999
STEERING SECTOR SHAFT FRACTURE
There is no summary currently available
SQ00005 Opened: Feb 9, 2000 , Closed: Jun 20, 2000
SQ, Closed , Model Year: 1999
POWER ASSIST FOR STEERING AND BRAKING
There is no summary currently available
PE93059 Opened: Jun 21, 1993 , Closed: Oct 29, 1993
PE, Closed , Model Year: 1990
FUEL LINE ROUTING
There is no summary currently available

FORD F SUPER DUTY - All Years Overview

Complete safety history for the FORD F SUPER DUTY across all model years (1990, 2001).

23 Total Recalls
558 Total Complaints
4 Investigations
19 Reported Crashes
18 Reported Fires
1 Reported Deaths

FORD F SUPER DUTY - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year Recalls Complaints
2008 0 46 View
2005 0 49 View
2004 0 23 View
2003 0 33 View
2002 0 50 View
2001 1 38 View
2000 3 78 View
1999 3 115 View
1998 0 20 View
1997 3 28 View
1996 2 12 View
1995 1 13 View
1994 (current) 2 27
1993 3 4 View
1992 2 10 View
1991 2 1 View
1990 1 1 View
1989 0 2 View
1987 0 1 View
1981 0 1 View

Other FORD Models

Model Recalls Complaints
MUSTANG 1,104 11,600 View
RANGER 928 10,371 View
F-350 SD 776 2,363 View
F-450 SD 692 624 View
F-150 692 46,142 View
F-250 SD 638 3,635 View
EXPLORER 624 42,549 View
F-550 SD 578 603 View