2003 FORD F-550 SD

5 recalls, 40 complaints - 95 TSBs

11V352000 Jul 13, 2011
EXTERIOR LIGHTING:TAIL LIGHTS
Defect Description
FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 TH... Read more
Consequence
NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.
Remedy
DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.
26,715 vehicles affected
Manufacturer: FORD MOTOR COMPANY
09V399000 Oct 13, 2009
VEHICLE SPEED CONTROL
Defect Description
FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS ... Read more
Consequence
A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.
Remedy
FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN... Read more
4,500,000 vehicles affected
Manufacturer: FORD MOTOR COMPANY
07V553000 Dec 5, 2007
ENGINE AND ENGINE COOLING:ENGINE:DIESEL
Defect Description
ON CERTAIN HEAVY DUTY TRUCKS EQUIPPED WITH 7.3L DIESEL ENGINES, THE CAMSHAFT POSITION SENSOR LOCATED ON THE ENGINE OF THE VEHICLE MAY FUNCTION INTERMITTENTLY, POSSIBLY RESULTING IN AN ENGINE STALL.
Consequence
IN THE EVENT OF AN ENGINE STALL, A CRASH COULD RESULT WITHOUT WARNING.
Remedy
DEALERS WILL INSPECT THE SENSOR AND REPLACE IT WITH AN IMPROVED CAMSHAFT POSITION SENSOR FREE OF CHARGE. THE RECALL BEGAN ON DECEMBER 29, 2007. OWNERS MAY CONTACT FORD AT 1-866-436-7332.
1,176,000 vehicles affected
Manufacturer: FORD MOTOR COMPANY
07V078000 Mar 6, 2007
VEHICLE SPEED CONTROL
Defect Description
ON CERTAIN TRUCKS EQUIPPED WITH SPEED CONTROL, GASOLINE OR NATURAL GAS ENGINES, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT.
Consequence
OVERHEATING COULD RESULT IN SMOKE, BURN, OR AN UNDERHOOD FIRE.
Remedy
DEALERS WILL INSTALL A FUSED WIRING HARNESS INTO THE SPEED CONTROL SYSTEM FREE OF CHARGE. THE RECALL BEGAN ON MARCH 12, 2007. OWNERS MAY CONTACT FORD AT 1-800-392-3673. (NOTE: ALSO SEE RECALLS 05V017, 05V388, AND 06V286)
155,584 vehicles affected
Manufacturer: FORD MOTOR COMPANY
04V327000 Jul 7, 2004
ELECTRICAL SYSTEM:12V/24V/48V BATTERY
Defect Description
ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES EQUIPPED WITH 6.0L DIESEL ENGINES, THE ENGINE GROUND STUD THAT ATTACHES THE NEGATIVE BATTERY TERMINAL EYELET TO THE ENGINE BLOCK MAY BE LOOSE.
Consequence
IF THE GROUND WIRE IS LOOSE, ELECTRICAL CURRENT MAY FLOW TO THE RADIO SUPPRESSION STRAP CAUSING IT TO HEAT AND POTENTIALLY MELT OR IGNITE ADJACENT COMPONENTS WHICH COULD RESULT IN A FIRE.
Remedy
DEALERS WILL REPLACE THE ENGINE GROUND STUD AND THE RADIO SUPPRESSION STRAP AND ADJACENT COMPONENTS WILL BE INSPECTED FOR DAMAGE AND REPLACED, IF NECESSARY. THE RECALL BEGAN ON JULY 23, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.
83,687 vehicles affected
Manufacturer: FORD MOTOR COMPANY

Complaint Statistics

40 total complaints 2 crashes 6 fires 2 injuries

Top Reported Components

ComponentComplaints
FUEL SYSTEM, DIESEL12
FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY3
ENGINE AND ENGINE COOLING:ENGINE2
FUEL/PROPULSION SYSTEM2
ENGINE2
ENGINE AND ENGINE COOLING2
VEHICLE SPEED CONTROL:CRUISE CONTROL1
SEAT BELTS:FRONT1
AIR BAGS1
POWER TRAIN:AXLE ASSEMBLY1
FUEL/PROPULSION SYSTEM Jan 10, 2018
Incident date: Jan 1, 2015
TL* THE CONTACT OWNS A 2003 FORD F-550 SD. WHILE DRIVING UNKNOWN SPEEDS, THE ENGINE STALLED WITHOUT WARNING AND THE FUEL TANK DISINTEGRATED. THE FLOAT FILTER AND FILTER WERE CLOGGED. THE CONTACT CALLED A LOCAL DEALER (VISION FORD, 1500 S WHITE SANDS BLVD, ALAMOGORDO, NM 88310) AND WAS ADVISED TO SCH... Read more
ENGINE Jan 10, 2018
Incident date: Jan 1, 2015
TL* THE CONTACT OWNS A 2003 FORD F-550 SD. WHILE DRIVING UNKNOWN SPEEDS, THE ENGINE STALLED WITHOUT WARNING AND THE FUEL TANK DISINTEGRATED. THE FLOAT FILTER AND FILTER WERE CLOGGED. THE CONTACT CALLED A LOCAL DEALER (VISION FORD, 1500 S WHITE SANDS BLVD, ALAMOGORDO, NM 88310) AND WAS ADVISED TO SCH... Read more
FUEL/PROPULSION SYSTEM Jan 18, 2017
Incident date: Dec 31, 2016
WATTER SEPERATOR VALVE DUMPED FUEL ON THE TURBO CAUSING A FIRE.
Fire
ENGINE Jan 18, 2017
Incident date: Dec 31, 2016
WATTER SEPERATOR VALVE DUMPED FUEL ON THE TURBO CAUSING A FIRE.
Fire
EQUIPMENT:APPLIANCE:AIR CONDITIONER Oct 16, 2012
Incident date: May 18, 2009
I HAVE EXPERIENCED NUMEROUS ENGINE FAILURES, OF WHICH I HAVE THE RECEIPTS, ON MY F500 FORD WITH THE 6.0 DIESEL ENGINE, AT A COST TO ME OF OVER $7,000. AT THE TIME OF THE FAILURES, THE ENGINE WAS ONLY OUT OF WARRANTY FOR A SHORT PERIOD OF TIME. BECAUSE A DIESEL SHOULD LAST FOR A RELATIVELY LONG PER... Read more
ENGINE AND ENGINE COOLING:ENGINE:DIESEL Oct 16, 2012
Incident date: May 18, 2009
I HAVE EXPERIENCED NUMEROUS ENGINE FAILURES, OF WHICH I HAVE THE RECEIPTS, ON MY F500 FORD WITH THE 6.0 DIESEL ENGINE, AT A COST TO ME OF OVER $7,000. AT THE TIME OF THE FAILURES, THE ENGINE WAS ONLY OUT OF WARRANTY FOR A SHORT PERIOD OF TIME. BECAUSE A DIESEL SHOULD LAST FOR A RELATIVELY LONG PER... Read more
EQUIPMENT:RECREATIONAL VEHICLE/TRAILER Jun 11, 2012
Incident date: Mar 12, 2012
NORCOLD CORP. ISSUED SAFETY RECALL # 10E-049 ON/ABOUT OCTOBER 21, 2010 FOR REFRIGERATOR UNITS IN RECREATIONAL VEHICLES FOR A POTENTIAL "FIRE" IN THE COOLING UNIT(S). A CERTIFIED RV DEALER CONFIRMED FIRE DAMAGE TO UNIT OWNED AND OPERATED BY COMPLAINANT . NORCOLD CORP. HAS REFUSED TO HONOR SAFETY RECA... Read more
Fire
FUEL SYSTEM, DIESEL Aug 8, 2011
Incident date: Aug 2, 2011
TL*THE CONTACT OWNS A 2003 FORD F-550. THE CONTACT STATED THAT WHILE DRIVING 55-60 MPH, THE VEHICLE STALLED. THE CONTACT INSPECTED THE VEHICLE AND NOTICED THAT THE FUEL TANK INNER LINING WAS DE-LAMINATING AND BEING DRAWN INTO THE FUEL SYSTEM. AS A TEMPORARY REMEDY, THE CONTACT DECIDED TO DE-LAMINATE... Read more
FUEL SYSTEM, DIESEL Mar 11, 2011
Incident date: Nov 23, 2010
TL*THE CONTACT OWNS A 2003 FORD F550. THE CONTACT STATED THAT THE FUEL TANK HAD DELAMINATED AND CAUSED THE FUEL TANK TO CLOGGED UP. THE FAILURE ALSO CAUSED THE VEHICLE TO LOSE POWER AND STALL WHILE DRIVING UPHILL. THE WAS RESPONSIBLE FOR PAYING $900 TO REPLACE THE FUEL TANK SINCE THERE WERE NO WARRA... Read more
FUEL SYSTEM, DIESEL Oct 15, 2010
Incident date: Oct 13, 2010
I HAVE 2 FORD F550 TRUCKS (2001,2003). BOTH TRUCKS WITH VERY LOW MILEAGE (37K, 56K MILES). BOTH DIESEL ENGINES. BOTH HAVE ONLY HAD EITHER SHELL OR CHEVRON FUEL PUT IN THEM. NO BIO FUELS. THE INTERIOR OF BOTH MY TRUCKS FUEL TANKS ARE DELAMINATING AND CAUSING THE VARIOUS FUEL FILTERS TO CLOG WITH ... Read more
ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER Sep 2, 2010
Incident date: Sep 21, 2004
TL* THE CONTACT OWNS A 2003 FORD F-550. THE CONTACT STATED THAT THE VEHICLE EXPERIENCED A SEVERE LOSS OF POWER AND SMOKE WAS COMING FROM THE EXHAUST PIPE, DUE TO THE UNISON RINGS FAILING. THE RINGS ARE A PART OF THE TURBO CHARGER ON THE ENGINE AND THE CONTACT HAD TO HAVE THEM REPLACED TWICE. THE DE... Read more
TIRES Aug 22, 2010
Incident date: Mar 1, 2010
HERCULES S-209 TIRE BLEW ALL TREAD LOST MAJOR SEPARATIONS OTHER TIRES NOTICE WIDESPREAD MINOR CRACKING. *TR
FUEL SYSTEM, DIESEL Jun 1, 2010
Incident date: Jul 15, 2009
FUEL TANK DELAMINATION. CLOGS FUEL SYSTEM, AND TRASHES INJECTORS AND PUMPS. NEW TANK, INJECTORS, PUMP. CLEAN FUEL SYSTEM. FORD SAYS BIOFUEL, NEVER USE BIOFUEL. *TR
FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY May 14, 2010
Incident date: May 4, 2010
TL* THE CONTACT OWNS A 2003 FORD F550 SD. WHILE DRIVING AT APPROXIMATELY 45-50 MPH, THE VEHICLE WOULD EXHIBIT EXCESSIVE SHAKING AND WOULD LOSE POWER. THE VEHICLE WAS TOWED TO A LOCAL REPAIR SHOP WHERE THE INDEPENDENT MECHANIC ADVISED THAT THE INSIDE LINING OF THE FUEL TANK WAS PEELING AND CLOGGING ... Read more
FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY Dec 30, 2009
Incident date: Dec 24, 2009
TL* THE CONTACT OWNS A 2003 FORD F-55O. WHILE DRIVING THE VEHICLE STALLED WITHOUT WARNING. HE WAS ABLE TO PULL OVER TO THE SIDE OF THE ROAD-WAY. THE VEHICLE WAS TOWED TO A FORD DEALER AND A TECHNICIAN DISCOVERED AN INTERNAL OIL LEAK FROM THE PUMP. THE REPAIRS WERE PERFORMED UNDER WARRANTY. SEVERAL... Read more
FUEL SYSTEM, DIESEL Dec 13, 2009
Incident date: Oct 8, 2009
ENGINE FAILED AND VEHICLE STOPPED WORKING. THE CULPRIT WAS THE FORD FUEL TANK THAT HAD DELAMINATED. THE TANK HAD TO BE REPLACED. THE COST: $2223.41. ADDITIONALLY, THERE WAS A LOSS OF REVENUE AS THIS VEHICLE IS USED FOR PRODUCTION PURPOSES. FORD DENIED RESPONSIBILITY FOR ANY DEFECTS OF THEIR FUEL... Read more
FUEL SYSTEM, DIESEL Nov 28, 2009
Incident date: Jan 2, 2008
ENGINE FAILED AND VEHICLE STOPPED WORKING. THE CULPRIT WAS THE FORD FUEL TANK THAT HAD DELAMINATED WHICH CAUSED DEBRIS TO MOVE THROUGH THE FUEL FILTER AND ENGINE. THE ENGINE HAD O BE REPLACED. THE TANK HAD TO BE REPLACED. THE COST: $10,345.00. ADDITIONALLY, THERE WAS A LOSS OF REVENUE AS THIS VE... Read more
ENGINE AND ENGINE COOLING Nov 28, 2009
Incident date: Jan 2, 2008
ENGINE FAILED AND VEHICLE STOPPED WORKING. THE CULPRIT WAS THE FORD FUEL TANK THAT HAD DELAMINATED WHICH CAUSED DEBRIS TO MOVE THROUGH THE FUEL FILTER AND ENGINE. THE ENGINE HAD O BE REPLACED. THE TANK HAD TO BE REPLACED. THE COST: $10,345.00. ADDITIONALLY, THERE WAS A LOSS OF REVENUE AS THIS VE... Read more
FUEL SYSTEM, DIESEL Nov 20, 2009
Incident date: Nov 12, 2009
VEHICLE STOPPED WORKING. THE CULPRIT WAS THE FORD FUEL TANK THAT HAD DELAMINATED. THE TANK HAD TO BE REPLACED. THE COST: $1600.00. ADDITIONALLY, THERE WAS A LOSS OF REVENUE AS THIS VEHICLE IS USED FOR PRODUCTION PURPOSES. FORD DENIED RESPONSIBILITY FOR ANY DEFECTS OF THEIR FUEL TANKS. WITH NO O... Read more
FUEL SYSTEM, DIESEL Nov 20, 2009
Incident date: Oct 26, 2009
VEHICLE STOPPED WORKING. THE CULPRIT WAS THE FORD FUEL TANK THAT HAD DELAMINATED. THE TANK HAD TO BE REPLACED. THE COST: $1600.00. ADDITIONALLY, THERE WAS A LOSS OF REVENUE AS THIS VEHICLE IS USED FOR PRODUCTION PURPOSES. FORD DENIED RESPONSIBILITY FOR ANY DEFECTS OF THEIR FUEL TANKS. WITH NO O... Read more
POWER TRAIN:AUTOMATIC TRANSMISSION Jun 12, 2009
Incident date: May 30, 2009
TL*THE CONTACT OWNS A 2003 FORD F550 SUPER DUTY. WHILE IDLING, THE VEHICLE SHAKES AND LUNGES FORWARD WITHOUT WARNING. THE VEHICLE ALMOST LUNGED INTO TRAFFIC WHILE AT IDLING AT A STOP LIGHT ON ONE OCCASION. A COMPONENT WAS REPLACED BY THE PREVIOUS OWNER, BUT THE FAILURE STILL PERSISTS. THE CONTAC... Read more
FUEL SYSTEM, DIESEL Feb 28, 2009
Incident date: Dec 20, 2008
TRUCK WAS RUNNING ROUGH AND WAS LOOSING POWER. THEY REPLACED THE GAS TANK INJECTORS AND A PUMP. THE DEALER STATED THAT THE DIESEL WAS EATING AWAY AT THE LINER OF THE TANK. MY TRUCK IS ONLY 5 YEARS OLD. IT HAS COST HUNDREDS OF DOLLARS TO FIX. THE TRUCK IS IN THE SHOP RIGHT NOW FOR SAME PROBLEMS NO PO... Read more
ENGINE AND ENGINE COOLING Dec 10, 2008
Incident date: Dec 9, 2008
TL*THE CONTACT OWNS A 2003 FORD F550 SUPER DUTY. WHILE DRIVING LESS THAN 70 MPH, THE CHECK ENGINE WARNING INDICATOR ILLUMINATED ON THE INSTRUMENT PANEL. IMMEDIATELY FOLLOWING, FLAMES APPEARED UNDER THE HOOD OF THE VEHICLE. THE FIRE WAS DESCRIBED AS "VIOLENT" WITH FLAMES AT LEAST 70 FEET HIGH. TH... Read more
Fire
FUEL SYSTEM, DIESEL Dec 8, 2008
Incident date: Nov 10, 2008
2004 FORD SUPER DUTY W 6.0 LITER DIESEL. FUEL TANK INTERNAL COATING IF FLAKING OFF. ENGINE LOOSES POWER AND STOPS WITHOUT WARNING. MOST OF TANK HAS PEELED OFF WHICH PLUGS UP FUEL STRAINER IN TANK. TRUCK WAS TOWED AND THIS WASHED THE DEFECTIVE MATERIAL FROM THE FUEL STRAINER. NO CODES WERE DETECTED. ... Read more
FUEL SYSTEM, DIESEL Sep 19, 2008
Incident date: Sep 15, 2008
TL*THE CONTACT OWNS A 2003 FORD F550 SUPER DUTY. ON SEPTEMBER 14, 2008, WHILE DRIVING APPROXIMATELY 35 MPH, THE VEHICLE BEGAN STALLING. THE FAILURE PERSISTED FOR TWO DAYS. THE CONTACT PARKED THE VEHICLE AT HIS RESIDENCE AND ATTEMPTED TO START THE ENGINE THE FOLLOWING DAY, BUT WAS UNSUCCESSFUL. T... Read more
ELECTRICAL SYSTEM:WIRING Apr 15, 2008
Incident date: Jul 4, 2007
TL*THE CONTACT OWNS A 2003 FORD F550 SUPER DUTY. THE CONTACT RECEIVED A RECALL NOTICE FOR THE CRANKSHAFT POSITION SENSOR. HE TOOK THE VEHICLE TO THE DEALER TO BE SERVICED UNDER THE RECALL. THE VEHICLE COULD NOT BE RESTARTED. THE DEALER STATED THAT THE WIRING HARNESS MELTED AND NEEDED TO BE REPLA... Read more
Fire
FUEL SYSTEM, OTHER:FUEL INJECTION SYSTEM Jan 11, 2008
Incident date: Jan 7, 2008
TL*THE CONTACT OWNS A 2003 FORD F550. WHILE TOWING A VEHICLE AT 45 MPH, THE VEHICLE SHUT OFF WITHOUT WARNING. THE FAILURE CAUSED A MAJOR BACK UP THAT INVOLVED THE LOCAL POLICE. THE VEHICLE WAS TOWED TO THE DEALER AND THEY STATED THAT THE FUEL INJECTORS WERE RECENTLY REPLACED. THE DEALER STATED T... Read more
WHEELS:RIM Oct 2, 2007
Incident date: Sep 12, 2007
TL*THE CONTACT OWNS A 2003 FORD F550 SUPER DUTY. THE DEALER NOTICED THAT THE LUG NUTS HOLLOWED OUT THE STEEL RIMS DURING A ROUTINE INSPECTION. THE THREE RIMS AND REAR STUDS OF THE VEHICLE WERE REPLACED. THE CURRENT MILEAGE WAS 133,000 AND FAILURE MILEAGE WAS 132,000.
WHEELS:LUGS/NUTS/BOLTS/STUDS Oct 2, 2007
Incident date: Sep 12, 2007
TL*THE CONTACT OWNS A 2003 FORD F550 SUPER DUTY. THE DEALER NOTICED THAT THE LUG NUTS HOLLOWED OUT THE STEEL RIMS DURING A ROUTINE INSPECTION. THE THREE RIMS AND REAR STUDS OF THE VEHICLE WERE REPLACED. THE CURRENT MILEAGE WAS 133,000 AND FAILURE MILEAGE WAS 132,000.
FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:INJECTORS Feb 26, 2007
Incident date: Nov 11, 2005
FUEL INJECTORS FAIL CAUSING VEHICLE TO SHUTDOWN. *NM
ENGINE AND ENGINE COOLING:ENGINE Feb 22, 2007
Incident date: Feb 7, 2007
THE CLUTCH FAN PULLEY BROKE N THE CONSUEMR'S 2003 FORD F550 CAUSING THE SERPENTINE BELT TO COME OFF THE PULLEY AND BREAK**CC PART NUMBER FD 5C3Z 8509/A. THE REPLACEMENT IS MUCH HEAVIER. *NM
SUSPENSION:REAR:SPRINGS:LEAF SPRING ASSEMBLY:HANGER/BRACKET Jan 18, 2007
Incident date: Nov 4, 2006
TL*- THE CONTACT STATED THAT WHILE DRIVING HIS 2003 FORD F550 WITH A TRAILER ATTACHED (FAILURE MILEAGE 61000) AT 60 MPH, THE TRACK ROD HANGER BRACKETS FAILED WITHOUT WARNING. THE REAR OF THE VEHICLE BEGAN TO SWING FROM SIDE TO SIDE. THE CONTACT HAD TO APPLY THE TRAILER BRAKES TO GAIN CONTROL IN ... Read more
POWER TRAIN:AXLE ASSEMBLY Jul 17, 2006
Incident date: Jul 6, 2006
COMPLAINT: THE FRONT AXLE TRAVERSE ROD MOUNTING PLATE THAT IS WELDED TO THE FRONT AXLE ON THE PASSENGER SIDE IS CRACKING AND HAS IN SOME CASES COMPLETELY BROKEN OFF. CAUSE: UNKNOWN CORRECTION: REPLACE ENTIRE FRONT AXLE. RE-USE ALL HUBS AND PARTS. *JB
SUSPENSION Jul 17, 2006
Incident date: Jul 6, 2006
COMPLAINT: THE FRONT AXLE TRAVERSE ROD MOUNTING PLATE THAT IS WELDED TO THE FRONT AXLE ON THE PASSENGER SIDE IS CRACKING AND HAS IN SOME CASES COMPLETELY BROKEN OFF. CAUSE: UNKNOWN CORRECTION: REPLACE ENTIRE FRONT AXLE. RE-USE ALL HUBS AND PARTS. *JB
FUEL SYSTEM, DIESEL Jan 20, 2006
Incident date: Jan 13, 2006
DT*: THE CONTACT STATED WHILE DRIVING AT 65-70 MPH THE VEHICLE LOST POWER AND STOPPED. THIS IS THE FIFTH TIME THIS HAPPENED. THE VEHICLE HAS BEEN TAKEN TO SEVERAL DEALERSHIPS AND EACH DETERMINED THE FUEL INJECTORS WERE DEFECTIVE. THE FUEL INJECTORS HAVE BEEN REPLACED 17 TIMES. HOWEVER, AFTER EACH ... Read more
AIR BAGS Sep 29, 2005
Incident date: Sep 1, 2005
DT: THE CONTACT STATED THAT THE SEAT BELT LOCKED AROUND HIS CHEST LIMITING MOVEMENT TO THE POINT OF CAUSING SLIGHT WHIPLASH. THE CONSUMER WAS TRYING TO GET A DIET PEPSI POSITIONED IN A CUP HOLDER TRAY. WHILE THE CONSUMER WAS RESTRICTED, HE HAD BECOME INFURIATED WITH THE PROBLEM AND TRIED TO GET T... Read more
Crash 1 injured
SEAT BELTS:FRONT Sep 29, 2005
Incident date: Sep 1, 2005
DT: THE CONTACT STATED THAT THE SEAT BELT LOCKED AROUND HIS CHEST LIMITING MOVEMENT TO THE POINT OF CAUSING SLIGHT WHIPLASH. THE CONSUMER WAS TRYING TO GET A DIET PEPSI POSITIONED IN A CUP HOLDER TRAY. WHILE THE CONSUMER WAS RESTRICTED, HE HAD BECOME INFURIATED WITH THE PROBLEM AND TRIED TO GET T... Read more
Crash 1 injured
FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY Apr 7, 2005
Incident date: Apr 7, 2005
2003 F550 4X4 60,000 MILES, FUEL TANK HAS 4 STRESS CRACKS, LEAKS OVER 2 GALLONS DIESEL FUEL DAILY. FAULT CAUSED BY MANUFACTURING DEFECT, FORD STATES NO RECALL. TANK WAS SOLDERED, WOULD NOT HOLD, REPLACED WITH NEW TANK. DEFECTIVE TANK AVAILABLE. *AK
VEHICLE SPEED CONTROL:CRUISE CONTROL Feb 1, 2005
Incident date: Jan 18, 2005
WHILE VEHICLE WAS PARKED A FIRE STARTED UNDER THE HOOD. VEHICLE WAS TOTALED. DEALERSHIP WAS NOTIFIED, BUT DID NOT RESOLVE THE PROBLEM. *AK
Fire
ENGINE AND ENGINE COOLING:ENGINE Aug 31, 2004
Incident date: Jan 21, 2003
NAR 9-8-03. INOPERABLE THROTTLE PROBLEM, SEVERAL TIMES THE ENGINE DROPPED TO PERMANENT IDLE IN TRAFFIC. *CB

Technical Service Bulletins, 2003 FORD F-550 SD

95 manufacturer communications from 94 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

ComponentBulletins
061000 ENGINE AND ENGINE COOLING:ENGINE18
110000 ELECTRICAL SYSTEM17
100000 POWER TRAIN8
103000 POWER TRAIN:AUTOMATIC TRANSMISSION5
103100 POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)5
061120 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER4
060000 ENGINE AND ENGINE COOLING3
063130 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)2
SSM 51909 Sep 7, 2023
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
When performing any transmission fluid changes or topoffs involving MERCON SP, MERCON LV has replaced all versions of MERCON SP and can be used going forward. Mixing MERCON LV and MERCON SP in the same transmission is acceptable. After 30-J
RFI20210210_624- Feb 10, 2021
100000 POWER TRAIN
This SKU is a Transmission Line. The customer communication requested return of unsold inventory to inspect the connector. The transmission line connector may have an incorrect thread size, which will prevent it from being installed.
DOR-U2J7Y-02 Jan 13, 2020
350000 EQUIPMENT
This SKU is a Spare Tire Hoist. Test results identified that the pull force parameter was not within specification, as a precautionary measure unsold inventory was requested to be returned for testing and containment. We don't have eviden
DOR-C2C6H-02 Jan 13, 2020
350000 EQUIPMENT
This SKU is a Spare Tire Hoist. Test results identified that the pull force parameter was not within specification, as a precautionary measure unsold inventory was requested to be returned for testing and containment. We don't have eviden
SSM 48157 Sep 2, 2019
110000 ELECTRICAL SYSTEM
Some 2002-2008 F-Super Duty, F-150 and Mark LT vehicles may exhibit concern during or after programing the VSM. The programming may fail or vehicle symptoms such as inoperative door locks, dome lamps, door ajar indicators or auto lamps may
ASI-44534 May 1, 2014
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
FORD: WHEN SHIFTING BETWEEN PARK, REVERSE AND/OR DURING 2-3 SHIFT, AN INTERMITTENT CLUNK OCCURS WITH A TORQSHIFT TRANSMISSION. MODEL 2003-2014 F-SUPER DUTY, E SERIES, EXCURSION, F-53 MOTORHOME CHASSIS, LOW CAB FORWARD. *P
ASI-44408 Feb 1, 2014
356000 EQUIPMENT ADAPTIVE/MOBILITY
FORD: THE RESTRAINT CONTROL MODULE (RCM) WHEN USING VCM II, WOULD HAVE AN ERROR CODE 35 AND DIAGNOSTIC TROUBLE CODE (DTC) B1035, AND DIFFICULTY ATTEMPTING PROGRAMMABLE MODULE INSTALLATION (PMI). MODEL 2001-2004 F-SUPER DUTY. *PE
ASI-44404 Feb 1, 2014
103700 POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER
FORD: ON SOME TRUCKS, THERE IS A NO CRANK SITUATION AND IF VOLTAGE ON TRANSMISSION RANGE SENSOR AT PIN 21, IS LESS THAN 5 VOLTS, DISCONNECT THE ENGINE COOLING FAN CLUTCH, ELECTRONICALLY, AND RECHECK VOLTAGE. MODEL 2003-2007 F SUPER DUTY,
ASI-44404 Feb 1, 2014
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
FORD: ON SOME TRUCKS, THERE IS A NO CRANK SITUATION AND IF VOLTAGE ON TRANSMISSION RANGE SENSOR AT PIN 21, IS LESS THAN 5 VOLTS, DISCONNECT THE ENGINE COOLING FAN CLUTCH, ELECTRONICALLY, AND RECHECK VOLTAGE. MODEL 2003-2007 F SUPER DUTY,
08-2-11 Mar 1, 2008
061320 ENGINE AND ENGINE COOLING:ENGINE:OTHER FUEL TYPES:TURBO/SUPERCHARGER
6.0L TURBOCHARGER CARBON DEPOSIT DIAGNOSTICS AND SERVICE TIPS. *NJ UPDATED 5/29/08. *NJ
20052 Nov 1, 2007
104000 POWER TRAIN:TRANSFER CASE (4-WHEEL DRIVE)
1999-2008 F250-F550 SUPER DUTY 4X4 WITH ELECTRONIC SHIFT TRANSFER CASE NOT ENGAGING 4X4. *NJ
07219 Oct 1, 2007
063130 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)
6.0L--MIL ON--P0401, P0402, P0404, P1335--LACK OF POWER OR SURGE WITH SOME 2003-2007 F-SUPER DUTY, 2003-2005 EXCURSION AND 2004-2008 E-SERIES VEHICLES. *NJ
0617 Apr 1, 2006
063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
VOLUNTARY EMISSION RECALL 06E17 SUPPLEMENT #1: CONTROL MODULE RECALIBRATION. CORROSION MAY EXIST AT THE ELECTRODE SURFACE ON THE EXHAUST PRESSURE (EP) SENSOR; FUEL DELIVERY TIMING DURING COLD WEATHER MAY NOT BE OPTIMAL; AND/OR EXHAUST GAS
052625 Jan 1, 2006
061000 ENGINE AND ENGINE COOLING:ENGINE
MISFIRE, LACK OF POWER, BUCK/JERK, EXCESSIVE SMOKE OR CRANK/NO START. *TT
051511 Jan 1, 2006
110000 ELECTRICAL SYSTEM
DIAGNOSTIC PROCEDURE FOR TRAILER TOW LIGHTS OR NO POWER DUE TO OPEN FUSE. *TT
04194 Jan 1, 2006
110000 ELECTRICAL SYSTEM
WATER-IN-FUEL (WIF) LAMP. *TT
052623 Jan 1, 2006
062000 ENGINE AND ENGINE COOLING:COOLING SYSTEM
COOLANT DEGAS BOTTLE OVERFLOW - 6.0L. *TT
06310 Jan 1, 2006
117000 ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
WATER-IN-FUEL (WIF) LAMP ON. *TT
05174 Oct 7, 2005
138000 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM
VACUUM PUMP INOPERATIVE OR RUNS CONTINUOUSLY - CLIMATE CONTROL DEFAULTS TO DEFROST MODE. *TT
051713 Oct 7, 2005
060000 ENGINE AND ENGINE COOLING
COOLANT DEGAS BOTTLE OVERFLOW. *TT
05188 Oct 7, 2005
136100 VISIBILITY:WINDSHIELD WIPER/WASHER:SWITCH/WIRING
SERVICE KIT AVAILABLE FOR WIPER MOTOR WIRING. *TT
04227 Oct 7, 2005
100000 POWER TRAIN
DRIVE AWAY SHUDDER OR VIBRATION. *EH
18822 Sep 1, 2005
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
TORQSHIFT TRANSMISSION - INTERMITTENT CLUNK WHEN SHIFTING FROM REVERSE GEAR OR DRIVE GEAR TO PARK. MULTIPLE VEHICLES. FORD OASIS. TO INCLUDE 2006 FORD F-53. *TT
18735 Jul 1, 2005
121000 EXTERIOR LIGHTING:HEADLIGHTS
HEADLIGHT ADJUSTMENT - CHASSIS CAB INCOMPLETE VEHICLES. *TT
042421 Jun 7, 2005
151300 SEAT BELTS:FRONT:RETRACTOR
SAFETY BELT RETRACTION SPEED. *TT
18694 Jun 1, 2005
061120 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER
LACK OF POWER AND/OR DTC P2263 OR P0299 AFTER TURBOCHARGER REPLACEMENT - SERVICE TIP. *TT
18525 Apr 1, 2005
060000 ENGINE AND ENGINE COOLING
BUCK/JERK, LACKS POWER, BLACK SMOKE, ROLLING IDLE, SURGE, MIL ON, AND DIAGNOSTIC TROUBLE CODES P2263, P0299, OR P0401. *TT
18397 Feb 1, 2005
061000 ENGINE AND ENGINE COOLING:ENGINE
LACK OF POWER, SURGE, AND/OR DIAGNOSTIC TROUBLE CODES P2263 OR P0299. *TT
05139 Jan 1, 2005
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
DIESEL EXHAUST SMELL IN CAB-6.0L ENGINE. *SC
05249 Jan 1, 2005
062000 ENGINE AND ENGINE COOLING:COOLING SYSTEM
COOLANT DEGAS BOTTLE OVERFLOW. *TT
18362 Jan 1, 2005
061000 ENGINE AND ENGINE COOLING:ENGINE
LACK OF POWER OR RUNS ROUGH CONDITION, AND/OR THE MALFUNCTION INDICATOR LIGHT ON WITH EGR RELATED DIAGNOSTIC TROUBLE CODES (P0401, P0402, P0403, P0404, P0405, OR P0406). *TT
18376 Jan 1, 2005
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
A COLD WEATHER REVERSE ENGAGEMENT STALL. *TT
0471 Dec 31, 2004
110000 ELECTRICAL SYSTEM
WARNING INDICATORS-PARKING AID-REVERSE SENSING SYSTEM (RSS) AND FORWARD SENSING SYSTEM (FSS)-FALSE ACTIVATION OF WARNING TONE-SERVICE TIPS. *MJ UPDATE. *TT
042516 Dec 27, 2004
100000 POWER TRAIN
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED WITH DIAGNOSTIC TROUBLE CODE (DTC) P0756, P0761 OR P0771 AFTER OVERHAUL OR INSTALLATION OF 2005 TORQSHIFT TRANSMISSION. *TT
042411 Dec 13, 2004
180000 VEHICLE SPEED CONTROL
MEMONTARY RETURN TO IDLE DURING AGGRESSIVE ACCELERATION - DIAGNOSTIC TROUBLE CODE (DTC) P0123. *TT
042107 Dec 13, 2004
103100 POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)
GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES. *TT
04174 Sep 6, 2004
110000 ELECTRICAL SYSTEM
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED - SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC'S) - SERVICE TIPS. VARIOUS MODELS INCLUDING 2004 F-SERIES. *TT
17406 Sep 1, 2004
061000 ENGINE AND ENGINE COOLING:ENGINE
LOW POWER, POOR FUEL ECONOMY, FUEL GELLING COLD, EXCESSIVE WHITE SMOKE COLD, OR HARD START. *MJ THIS OASIS UPDATES PREVIOUS OASIS DATED 12/01/03. *TT
18069 Aug 1, 2004
061120 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER
LOW POWER AND/OR DIAGNOSTIC TROUBLE CODE P0299 OR P2263 - TURBOCHARGER DIAGNOSTIC SERVICE TIP. *TT
17956 Aug 1, 2004
110000 ELECTRICAL SYSTEM
DTC U1262 (SCP COMMUNICATION BUS FAULT) STORED IN THE INSTRUMENT CLUSTER (IC). *TT
17917 Jul 1, 2004
100000 POWER TRAIN
LOW/OSCILLATING LINE PRESSURE OR LOW/NO PTO TORQUE DUE TO INCOMPLETE PTO WIRING INSTALLATION. *TT
17944 Jul 1, 2004
073200 FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:INJECTORS
KOEO INJECTOR SELF TEST ISSUES WHEN PERFORMING RETESTS OR MULTIPLE SELF TESTS USING ANY DIAGNOSTIC SCAN TOOL. *TT
04115 Jun 14, 2004
061000 ENGINE AND ENGINE COOLING:ENGINE
NO START OR CONSTANT ENGINE MISFIRE - FUEL INJECTION CONTROL MODULE (FICM) DIAGNOSIS - 6.0L DIESEL. *TT
17869 Jun 1, 2004
061000 ENGINE AND ENGINE COOLING:ENGINE
AIR INDUCTION SYSTEM APPEARS TO BE WARPED AND/OR NOT SEALING. *TT
17885 Jun 1, 2004
061120 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER
LACK OF POWER AND/OR DIAGNOSTIC TROUBLE CODE (DTC) P2263 AFTER TURBOCHARGER REPLACEMENT. *TT
17822 May 1, 2004
102000 POWER TRAIN:MANUAL TRANSMISSION
MANUAL TRANSMISSION FLUID LEAK. *TT
17829 May 1, 2004
104000 POWER TRAIN:TRANSFER CASE (4-WHEEL DRIVE)
TRANSFER CASE SHIFT ISSUES ON VEHICLES WITH AN ELECTRONIC SHIFT ON THE FLY (ESOF) TRANSFER CASE. *TT
17784 May 1, 2004
110000 ELECTRICAL SYSTEM
DOOR AJAR LIGHT WORKING IMPROPERLY AFTER VEHICLE SECURITY MODULE REPLACEMENT. *TT
17727 Apr 1, 2004
100000 POWER TRAIN
CLUNK OR POP ON INITIAL ENGAGEMENT FROM REVERSE TO DRIVE AT APPROXIMATELY 2-3 MPH. VARIOUS MODLES INCLUDING 2004 ECONOLINE. *TT
17683 Apr 1, 2004
061000 ENGINE AND ENGINE COOLING:ENGINE
ENGINE OIL LEAKS AT LOWER CRANKCASE. *TT
17701 Apr 1, 2004
110000 ELECTRICAL SYSTEM
MALFUNCTION INDICATOR LAMP (MIL) ON WITH DIAGNOSTIC TROUBLE CODE (DTC) P2263. *TT
17704 Apr 1, 2004
110000 ELECTRICAL SYSTEM
DRIVEABILITY CONCERNS AND SET DIAGNOSTIC TROUBLE CODES P2614 AND P2617. *TT
17716 Apr 1, 2004
061110 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:BELTS AND ASSOCIATED PULLEYS
BELT NOISE. *TT
032150 Mar 8, 2004
061000 ENGINE AND ENGINE COOLING:ENGINE
HIGH PRESSURE OIL PUMP LEAK ON VEHICLES EQUIPPED WITH 7.3L DIESEL ENGINE. *TT
17643 Mar 1, 2004
100000 POWER TRAIN
HARSH/SLIPPING ENGAGEMENTS, UPSHIFTS AND/OR DOWNSHIFTS ON VEHICLES WITH TORQSHIFT - ADAPTIVE SHIFT STRATEGY. *TT
17667 Mar 1, 2004
061000 ENGINE AND ENGINE COOLING:ENGINE
OIL LEAK FROM FRONT OR REAR OF ENGINE. *TT
17669 Mar 1, 2004
138120 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:WINDSHIELD:ELECTRICAL HEATING ELEMENT
CLIMATE CONTROL DEFAULTS TO DEFROST. *TT
17618 Mar 1, 2004
100000 POWER TRAIN
TRANSMISSION GEAR RATIO ERROR - DIAGNOSTIC TROUBLE CODE (DTC) P0730 ON VEHICLES WITH TORQSHIFT TRANSMISSION. *TT
17613 Mar 1, 2004
110000 ELECTRICAL SYSTEM
DRIVEABILITY CONCERNS AND SET DIAGNOSTIC TROUBLE CODES (DTC'S) P2614 (CAMSHAFT POSITION OUTPUT CIRCUIT OPEN) AND P2617 (CRANKSHAFT POSITION OUTPUT CIRCUIT OPEN). *TT
17603 Mar 1, 2004
141100 AIR BAGS:FRONTAL:SENSOR/CONTROL MODULE
AIR BAG LIGHT ON WITH DIAGNOSTIC TROUBLE CODE (DTC) B1871 OR B1935 FOLLOWING ECS/RCM REPLACEMENT. *TT
17534 Feb 1, 2004
090000 FUEL SYSTEM, OTHER
WATER IN FUEL LIGHT ON, WHICH DOES NOT TURN OFF AFTER WATER HAS BEEN DRAINED FROM THE HORIZONTAL FUEL CONDITIONING MODULE (HFCM). *MJ
17554 Feb 1, 2004
061000 ENGINE AND ENGINE COOLING:ENGINE
OIL/DUST FILM AT CAC CONNECTIONS. *MJ
17535 Feb 1, 2004
110000 ELECTRICAL SYSTEM
LACK OF POWER AND/OR DIAGNOSTIC TROUBLE CODE (DTC) P0103 - AIR INDUCTION SYSTEM WATER/SNOW DEFLECTOR KIT. *MJ
17537 Feb 1, 2004
100000 POWER TRAIN
HARSH ENGAGEMENT OR SHIFT ISSUES WITH PULSATING COOLER LINES AND ERRATIC LINE PRESSURE. *MJ
17553 Feb 1, 2004
110000 ELECTRICAL SYSTEM
LOW CHARGING SYSTEM VOLTAGE WHILE SNOW PLOWING. *MJ
17566 Feb 1, 2004
061120 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER
TURBO MOAN/DRONE NOISE AND TACTILE VIBRATION BETWEEN 1500-2000 RPM. *TT
17567 Feb 1, 2004
103100 POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)
PCM (POWERTRAIN CONTROL MODULE)/FICM/TCM REPROGRAMMING ERRORS. *TT
17568 Feb 1, 2004
063130 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)
NORMAL EGR (EXHAUST GAS RECIRCULATION) OPERATION - SERVICE TIP. *TT
17571 Feb 1, 2004
110000 ELECTRICAL SYSTEM
MALFUNCTION INDICATOR LAMP (MIL) ON WITH DIAGNOSTIC TROUBLE CODES P0603 (POWERTRAIN CONTROL MODULE KEEP ALIVE MEMORY ERROR) OR P0605 ( POWERTRAIN CONTROL MODULE READ ONLY MEMORY ERROR). *TT
17580 Feb 1, 2004
110000 ELECTRICAL SYSTEM
VARIOUS ELECTRICAL CONCERNS. INOPERATIVE TURN SIGNALS (IN THE MIRROR ONLY), PARKING LIGHTS, RUNNING LIGHTS, CAB LIGHTS, FOG LIGHTS, OR DASH LIGHTS, WITH FUSE 2.17 OPEN. *TT
17569 Feb 1, 2004
110000 ELECTRICAL SYSTEM
NO CRANK/NO START WITH LOW TR-P VOLTAGE. *TT
17530 Jan 1, 2004
061000 ENGINE AND ENGINE COOLING:ENGINE
MOAN/DRONE NOISE AND TACTILE VIBRATION BETWEEN 1500-2000 RPM. *TT
17522 Jan 1, 2004
110000 ELECTRICAL SYSTEM
CRANK NO START, RUNS ROUGH, ENGINE MISSES, BUCKS/JERKS OR LACKS POWER CONDITION - WIRING HARNESS CHAFING. *TT
17508 Jan 1, 2004
110000 ELECTRICAL SYSTEM
FALSE DIAGNOSTIC TROUBLE CODES (DTC'S SET DURING USE OF ACTIVE COMMANDS WITH WDS. *TT
17486 Jan 1, 2004
106000 POWER TRAIN:AXLE ASSEMBLY
REAR AXLE PINION SEAL LEAK. *TT
04185 Jan 1, 2004
107000 POWER TRAIN:AXLE HUBS
FRONT HUBS NOT ENGAGING, NOT STAYING ENGAGED AND/OR UNLOCKING. *TT
03E03 Dec 1, 2003
103100 POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)
EMISSIONS RECALL 03E03 - POWERTRAIN CONTROL MODULE AND FUEL INJECTOR CONTROL MODULE RE-CALIBRATION. *TT
17437 Dec 1, 2003
103100 POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)
WHITE/GRAY SMOKE AND VARIOUS DRIVEABILITY CONCERNS AFTER COLD START - TORQSHIFT HARSH DOWNSHIFT AND BUCK/JERK. *TT
17351 Nov 1, 2003
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
HARSH DISENGAGEMENT WHEN SHIFTING FROM REVERSE TO PARK. *TT
17320 Nov 1, 2003
063200 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE
BROKEN EXHAUST MANIFOLD STUDS. *TT
17316 Nov 1, 2003
090000 FUEL SYSTEM, OTHER
FUEL SIGNAL TO INSTRUMENT CLUSTER SERVICE TIP. *TT
03911 May 12, 2003
061000 ENGINE AND ENGINE COOLING:ENGINE
ROUGH IDLE AND/OR HESITATION WHEN ACCLERATING ON CERTAIN SUPER DUTY VEHICLES EQUIPPED WITH A 5.4L OR 6.8L ENGINE. *TT
03B06 Apr 1, 2003
061000 ENGINE AND ENGINE COOLING:ENGINE
COLD OPERATION CALIBRATION PRODUCT ENHANCEMENT FOR REDUCED COLD WEATHER ENGINE PERFORMANCE AND ROUGH IDLE DUE TO POWERTRAIN CALIBRATION CONCERNS. CUSTOMER SATISFACTION PROGRAM. *TT
03B05 Apr 1, 2003
073000 FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM
INJECTION CONTROL PRESSURE (ICP) SENSOR REPLACEMENT - CUSTOMER SATISFACTION PROGRAM 03B05. *TT
0310 Apr 1, 2003
061000 ENGINE AND ENGINE COOLING:ENGINE
RAMP-RATE FROM BASE ENGINE IDLE (625 RPM) TO 1200 RPM TARGET IS HIGHER THAN PRIOR 7.3L DIESEL ENGINE. THIS MAY BE TOO RAPID FOR SMOOTH ENGAGEMENT OF TRANSMISSION-MOUNTED PTO SERVING HIGH-INERTIA PTO SYSTEM START-UPS, TYPICAL OF DIRECT-DRIV
02227 Nov 11, 2002
061000 ENGINE AND ENGINE COOLING:ENGINE
ENGINE-CYLINDER HEAD DECK LEAK-4.6 AND 5.4L ENGINES-NEW SERVICE-ONLY GASKET AND CYLINDER HEAD KITS AVAILABILITY. *MJ
16411 Nov 1, 2002
073200 FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:INJECTORS
6.0L DIESEL ENGINE POWER MODULE (DEPM) FUEL INJECTOR CONTROL MODULE MONITOR TRAILER TOW WIRING IS NOT REIMBURSABLE. *MJ
16403 Nov 1, 2002
061000 ENGINE AND ENGINE COOLING:ENGINE
ENGINE-LIGHT TICK OR RATTLE TYPE NOISE FROM ENGINE AFTER COLD START. *MJ
16343 Nov 1, 2002
061000 ENGINE AND ENGINE COOLING:ENGINE
HARD START, HESITATION WITH MALFUNCTION INDICATOR LAMP (MIL) LIGHT ON DIAGNOSTIC TROUBLE CODE (DTC) P0340/P0344 - CONTACT REQUEST. *TT
16185 Oct 1, 2002
353400 EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.
EQUIPPED WITH 100I DUAL MEDIA RADIO - SPEED ADJUST VOLUME FUNCTION NOT SUPPORTED. *MJ OWNER GUIDE UPDATE. *TT
16136 Aug 1, 2002
113000 ELECTRICAL SYSTEM:STARTER ASSEMBLY
SOME VEHICLES MAY EXHIBIT A REPEAT STARTER FAILURE CONDITION. *TT
06246 Jul 25, 2007
061000 ENGINE AND ENGINE COOLING:ENGINE
DTC'S P006A OR P132B - LACKS POWER, SURGE, OR FLUTTER AFTER FIELD SERVICE ACTION 06E17. *KB
19090 Apr 28, 2006
103100 POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)
EXHAUST PRESSURE SENSOR INPUT NO LONGER USED IF PCM IS REPROGRAMMED - SERVICE TIP. *TT
19099 Apr 28, 2006
117000 ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
P0404 SERVICE TIP. *TT
06213 Mar 13, 2006
060000 ENGINE AND ENGINE COOLING
WHITE SMOKE, LACKS POWER, EXHAUST ODOR, SURGES, RUNS ROUGH, OR NO START - 6.0L. *TT

FORD F-550 SD - All Years Overview

Complete safety history for the FORD F-550 SD across all model years (1993, 2026).

176 Total Recalls
612 Total Complaints
0 Investigations
18 Reported Crashes
39 Reported Fires
1 Reported Deaths

FORD F-550 SD - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year Recalls Complaints
2026 2 3 View
2025 3 3 View
2024 2 5 View
2023 9 1 View
2022 12 15 View
2021 9 15 View
2020 8 7 View
2019 5 4 View
2018 3 0 View
2017 8 5 View
2016 3 4 View
2015 3 18 View
2014 6 10 View
2013 9 3 View
2012 10 8 View
2011 12 4 View
2010 7 2 View
2009 5 1 View
2008 4 31 View
2007 2 25 View
2006 2 55 View
2005 5 41 View
2004 3 67 View
2003 (current) 5 40
2002 5 31 View
2001 7 35 View
2000 6 85 View
1999 9 92 View
1998 2 0 View
1997 3 2 View
1996 2 0 View
1995 2 0 View
1994 2 0 View
1993 1 0 View

Other FORD Models

Model Recalls Complaints
MUSTANG 1,104 11,600 View
RANGER 928 10,371 View
F-350 SD 776 2,363 View
F-450 SD 692 624 View
F-150 692 46,142 View
F-250 SD 638 3,635 View
EXPLORER 624 42,549 View
EXPEDITION 555 11,534 View